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- Contract manufacturing
It won't break even after 1 million repetitions! A mat switch with reliable operation, high durability, and low price. Suitable for options in machine tools as well. Please consult us about delivery t...
- Sensors
The dedicated case solves problems! By improving daily usability, it contributes to the satisfaction and productivity of those on-site.
- Racks and Cases
- Handheld barcode reader
- Production Management System
"Success Stories of 'DX' in Manufacturing Sites (v2.0.0)" - Featuring DX examples that lead to improved competitiveness. Various solutions are also introduced.
In this document, you can see examples of companies that have successfully promoted DX in manufacturing sites through our solutions. "While the digitalization of 'machine' information, such as the introduction of IoT and M2M, is progressing, the 'human' work information remains analog..." "I want to promote DX, but I don't know where to start..." If you have such concerns, please take a look. [Featured Cases] ■ Material Warehouse Management: Reduced labor hours by 4 person-days through paperless operations and improved efficiency in locating materials. ■ Work Progress and Daily Report Management: Reduced 90 hours per month through the digitalization of work information. ■ Maintenance Management: Reduced 20 hours per month through digital management of hygiene control and inspection records. ■ Pallet Management: Reduced losses of 2 million yen per year through data management of shipping destinations and unreturned pallets. *You can view detailed case information immediately by downloading the PDF. Feel free to contact us with any inquiries.
Cloud always-on connection / Automation of gas detection! ❶ Real-time detection of gas concentration ❷ Significant reduction in maintenance labor costs
- Other measurement, recording and measuring instruments
- Other inspection equipment and devices
- Entrance and exit control system
Remote monitoring of gas concentration: Gas concentration can be detected remotely / Gas detection monitoring system "SMART-GaskenⓇ"
Cloud Always-On Connection / Automation of Gas Detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system "SMART-Gasken" can perform gas detection 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight with excellent portability (easy to carry and install) ◎ Linked with a stationary gas detection unit ◎ Always connected to the cloud via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for checking detection status and various settings including alarms, etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via smartphones and tablets, allowing for information sharing with stakeholders. In case of an alarm, "alarm notifications" can be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising costs of labor and the increasing expenses of aging equipment inspections.
"Case study video" Part 3. Introducing the LED tag utilization "shelf placement" system with a "video" and "overview materials." The LED tags on the shelves light up to notify you!
- Handheld barcode reader
- 2D Code Reader
- Production Management System
Shining Notification! Introduction to the "Lamp Tag Storage Management System"
The "lamp tags" attached to "shelf racks" and "flat-stored items" will illuminate to indicate their location. - "Which shelf is the 'material' for shipment on?" - "Which one is the 'cargo' that has arrived?" Such situations still exist in many workplaces. The "lamp tag location management system" that we are introducing this time allows anyone to easily and instantly identify the target "materials" or "cargo," significantly reducing the time spent searching. When the barcode on the "shipping instruction sheet" is scanned with a device, the "location address" is displayed on the device's screen, and at the same time, the "lamp tag" for the shipping materials lights up to indicate its location. The "lamp tag location management system" is perfect for "shelf rack management" and "flat storage management," and we hope you will take a look at our catalog.
The "work daily report" is an important foundational data for improving "standard work/standard time." We will support the transition from "handwritten" to "electronic data"!
- Handheld barcode reader
- Production Management System
- Process Control System
We will support the "digitization" of the "work daily report"!
The "work daily report" is an important foundational data for improving "standard work/standard time." We will support you in transitioning from "handwritten" to "electronic data"! ❶ Achieve the digitization of "work daily reports" ❷ Flexibly change "work items" ❸ Easy expansion and utilization in "Excel" * We would be grateful if you could consult us regarding the "digitization/systematization of various handwritten forms."
Optimal for inventory management on the manufacturing floor / Simple and effective! Manage inventory with "QR/terminal/Excel".
- Other operation management software
[Inventory Management] Would you like to systematize the "material warehouse" in the manufacturing site?
Do you have any of these concerns? ▲ Sometimes you can't find a place and have to "search around" ... wasteful! ▲ With many parts, there are times you "pick the wrong one" ... mistakes! ▲ With multiple storage locations, there are times you "run out of stock" ... losses! We will solve these issues through systematization and data management! ◎ Location management: Position management using "shelf number labels (QR)" ◎ Identification management: Identification management using "product tickets (QR)" ◎ Quantity management: Quantity management through the construction of a "database" * Quantity management using "Excel" is also possible for partial management on-site. (Main targets) - Parts, raw materials, work-in-progress, finished products, tools, molds, reworked items, defective items, transport equipment, etc. (System configuration example) - Hardware: Terminals / Label printers / Servers (PCs), etc. - Software: Terminal apps / PC apps / DB (Excel), etc. ☆ We can build a flexible system while confirming your requests. ☆ For more details, please check the "catalog." * "QR Code" is a registered trademark of Denso Wave Inc.
Parts, raw materials, work in progress... "What is there / where it is / how many there are" can be managed!
- Production Management System
- Handheld barcode reader
- 2D Code Reader
[QR, HT, DB Utilization] Introduction to the "Manufacturing Site / Inventory Management System"
Managing parts, raw materials, and work-in-progress is important for production. Do you have any of these concerns? ▲ Sometimes you have to "search around" because the storage location is unknown... Waste! ▲ With a large number of parts, there are times you "pick the wrong one"... Mistakes! ▲ With multiple storage locations, there are times you "run out of stock"... Losses! The "Inventory Management System" will solve these issues! ◎ Location Management: Position management using "Shelf Number Labels (QR)" ◎ Identification Management: Identification management using "Inventory Tags (QR)" ◎ Quantity Management: Quantity management through the construction of a "Database" (Main targets) - Parts, raw materials, work-in-progress, products, tools, molds, reworked items, defective items, transport equipment, etc. ☆ We can build a flexible system while confirming your requirements. ☆ For more details, please check the "Catalog"! * "QR Code" is a registered trademark of Denso Wave Inc.
For smooth production, it is important to have "location management" that clearly indicates "what is needed, where it is, and how many there are," so that anyone can understand it!
- Production Management System
- Handheld barcode reader
- 2D Code Reader
[Inventory Management] Would you like to systematize the "material warehouse" in the manufacturing site?
Do you have any of these concerns? ▲ Sometimes you can't find a place and have to "search around" ... wasteful! ▲ With many parts, there are times you "pick the wrong one" ... mistakes! ▲ With multiple storage locations, there are times you "run out of stock" ... losses! We will solve these issues through systematization and data management! ◎ Location management: Position management using "shelf number labels (QR)" ◎ Identification management: Identification management using "product tickets (QR)" ◎ Quantity management: Quantity management through the construction of a "database" * Quantity management using "Excel" is also possible for partial management on-site. (Main targets) - Parts, raw materials, work-in-progress, finished products, tools, molds, reworked items, defective items, transport equipment, etc. (System configuration example) - Hardware: Terminals / Label printers / Servers (PCs), etc. - Software: Terminal apps / PC apps / DB (Excel), etc. ☆ We can build a flexible system while confirming your requests. ☆ For more details, please check the "catalog." * "QR Code" is a registered trademark of Denso Wave Inc.
No electricity costs, mixes the direct airflow from the air conditioner, eliminating temperature disparities between the ceiling and floor. ◆ Increases the air conditioning effect! ◆ Reduces electrici...
- fan
- air conditioning
No electricity costs, mixes the direct airflow from the air conditioner, eliminating temperature unevenness between the ceiling and floor. ◆ Increases the air conditioning effect of the air conditione...
- fan
- air conditioning
No electricity cost, mixes the direct wind from the air conditioner, eliminating temperature unevenness between the ceiling and floor. ◆ Increases the air conditioning effect of the air conditioner! ◆...
- fan
- air conditioning
No electricity costs, mixes the direct airflow from the air conditioner, eliminating temperature disparities between the ceiling and floor. ◆ Increases the air conditioning effect! ◆ Reduces electrici...
- fan
- air conditioning
"Work reports" are important for understanding the work situation. It's difficult to utilize that information when it's "handwritten"! Can't it be digitized?!
- Handheld barcode reader
- Production Management System
- Process Control System
The glowing tag "Lamp Tag" is an "inventory management system" that "lights up" to inform you where the outbound materials are located.
- 2D Code Reader
- Production Management System
- Handheld barcode reader
You no longer need to search around. The STOC tag will light up and let you know where it is.
- 2D Code Reader
- Handheld barcode reader
- Production Management System
Always connected to the cloud, real-time monitoring of gas concentration.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Significantly reduce maintenance labor costs with a fully automated gas detection monitoring system.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Sludge recovery rate increased by three times! Tank cleaning frequency reduced to one-third!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Maintenance such as coolant fluid replacement and cleaning has drastically decreased!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Achieving high dewatering performance of sludge and high durability of the roller!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] During manufacturing, a lot of moisture and oil residue remains in the iron powder, causing concern!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Elimination of human errors such as omissions in entries that are a concern in the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Eliminate human errors such as omissions in entries that are a concern in the management board. A new DX service that improves safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Solve piping blockages in chemical material manufacturing processes with MAGPICKER! Reduce cleaning and replacement costs.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
It indicates the location of the medication with light, reducing the search for items.
- 2D Code Reader
- Production Management System
- Handheld barcode reader
Enhancing traceability in food manufacturing! Supporting quality control with pallet management.
- palette
- Handheld barcode reader
- 2D Code Reader
Streamline electronic device pallet management with QR codes and terminals!
- palette
- Handheld barcode reader
- 2D Code Reader
The issues of "record omissions" and "forgotten deletions" in the "entry management board" are resolved, improving the safety of "entry operations"!
- Plant Maintenance
- Entrance and exit control system
- IC tag
Eliminate human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
[Issue] The maintenance costs for liquid replacement work due to the deterioration of coolant fluid are burdensome!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
"CONTINEWM" removes static electricity just by placing it on the air conditioner filter, helping you recover wasted electricity costs.
- Other anti-static devices
"CONTINEWM" removes static electricity just by placing it on the air conditioner filter, helping you recover wasted electricity costs.
- Other anti-static devices
"CONTINEWM" removes static electricity just by placing it on the air conditioner filter, reclaiming the electricity costs that are being wasted.
- Other anti-static devices
Powerfully collect "sludge" in coolant liquid using a magnetic method!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Sludge Recovery) Successful Case 1 (The cutting fluid lifespan of the casting machining center has doubled!)
1. Background of Introduction - In the case of cast iron cutting, the chips are fine and contain a large amount of carbon, which frequently causes problems due to clogging of high-pressure pumps and nozzles... 2. Effects After Introduction - As a result of a two-month test, the lifespan of the cutting fluid was extended to twice as long, and the defect rate showed astonishing results... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
The magnet separator method creates a difference in "sludge recovery capability" / Maintenance-free, no liquid replacement for 7 years!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Maintenance can be troublesome, and it's also easy to forget about maintenance!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnetic separator method creates a difference in "sludge recovery capability" / The lifespan of the magnetic drum is extended, and operational costs are drastically reduced!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Stable quality that can maintain the obvious. Over 30 years of trust and achievements!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Significantly reduces costs and time loss in cleaning!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnetic separator method creates a difference in "sludge recovery capability" / The lifespan of cutting fluid in machining centers for castings is doubled!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / The accumulation of sludge in the coolant tank of the machining center has drastically decreased!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Zero oil removal in shaving processing contributes to extending pump life!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Non-magnetic sludge is also filtered powerfully! A unit model combining "paper filter" and "magnet" is also available, significantly reducing the consumption of filter paper.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] Paper Filter Method / Information on Coolant Liquid and Sludge Recovery Equipment
The "paper filter" removes impurities such as grinding sludge and abrasive particles, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. We also offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please check the "product catalog."
(Surface grinding) Sludge recovery case study (Company N) ▲ Is there anything better in terms of durability and filtration accuracy?
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
If the deterioration of the magnetic separator is left unaddressed, the likelihood of reduced sludge recovery increases. Please take advantage of our "free inspection service" for preventive maintenan...
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Information on the free inspection service for "magnet separators."
If the deterioration of the magnetic separator is left unaddressed, the possibility of reduced sludge recovery increases. Please take advantage of our "Free Inspection Service" for preventive maintenance. ◆ Do you have any of these concerns with your "magnetic separator"? - I don't know how to perform maintenance! - I don't know the guidelines for parts replacement! ◆ Leaving the deterioration unaddressed increases the likelihood of various issues occurring: ▲ Sludge is not being discharged! ▲ The separation of oil and water is worsening! ◇ The "Free Inspection Service" will assist in preventive maintenance. 1. Overview of the "Free Inspection Service": - Inspect all operating "magnetic separators" in your factory. - Comprehensive assessment and reporting on the condition of major components and coolant fluid, etc. 2. Benefits of the "Free Inspection Service": - Understand the operating status and deterioration condition, which aids in preventive maintenance. - The model name and other details will be included in the "report." This makes parts procurement easier in case of a failure, etc. ★ The "catalog" contains specific examples of deterioration and inspection items. - Sales Agent: Sanotech Co., Ltd. - Manufacturer: Sumitomo Heavy Industries Fine Tech Co., Ltd. (We will provide explanations from the manufacturer.)