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Achieves high collection efficiency through electrostatic methods. Offers a wide range of products from large to small sizes. Also compatible with water-soluble oil mist.
- air conditioning
Solve pipeline blockages in mining with MAGPICKER! Reduce cleaning and replacement costs.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
The glowing tag will indicate the location of the equipment.
- 2D Code Reader
- Production Management System
- Handheld barcode reader
Streamline chemical pallet management and enhance safety with QR codes and devices.
- palette
- Handheld barcode reader
- 2D Code Reader
Prevent the loss of parts! Achieve efficient parts management with QR labels.
- palette
- Handheld barcode reader
- 2D Code Reader
The "Safety-board" allows for remote management of the current "entry and exit records" for work inside the tank, and it is also easy to install on-site.
- IC tag reader/writer
- Entrance and exit control system
- Personal authentication
Solve piping blockages in chemical material manufacturing processes with MAGPICKER! Reduce cleaning and replacement costs.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
It indicates the location of the medication with light, reducing the search for items.
- 2D Code Reader
- Production Management System
- Handheld barcode reader
Enhancing traceability in food manufacturing! Supporting quality control with pallet management.
- palette
- Handheld barcode reader
- 2D Code Reader
Streamline electronic device pallet management with QR codes and terminals!
- palette
- Handheld barcode reader
- 2D Code Reader
QR scanning available for inventory checks from the second time onwards! Solving issues such as wanting to reduce personnel for end-of-month and end-of-term inventory tasks.
- Other production management systems
- Handheld barcode reader
- 2D Code Reader
By visualizing information, production plans and the production results reported from the field can be managed in a single database!
- Process Control System
- Handheld barcode reader
- 2D Code Reader
![[Project Management System] Work pr...](https://image.mono.ipros.com/public/product/image/885/2000533596/IPROS89097239788953330514.jpeg?w=280&h=280){kind=small}
Switching from paper-based process management to using handheld devices, managing the progress of subcontractors in real-time!
- Process Control System
- Handheld barcode reader
- 2D Code Reader
You can create individual processing drawings, DL check drawings, and material processing lists directly from the full-size drawings!
- Other CAD
- Other CAD related software
◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Grinding processing / 8 successful case studies"!
- Filtration Equipment
Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particles from entering the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches
"Grinding/Cutting/Gear Processing" generation, coolant sludge recovery! From super high magnetic force magnets to paper filter types, a lineup!
- Separation device
- Filtration Equipment
- Solid-liquid separation filter
Information about the "Sludge Recovery Device" using a magnetic method.
Powerful recovery of sludge generated in "grinding/cutting/gearing processing"! From ultra-high magnetic force magnet systems to paper filter types. ❶ Magnet separator system "FINE MAG" - Recovers fine particle sludge from coolant. ❷ Ultra-high magnetic force (9000 Gauss) model "FINE MAG UK" - High potential as a fine magnetic sludge recovery device. ❸ Paper filter system "PAPER FILTER" - Capable of filtering average particles from 10 to 95µ. ★ Currently publishing "case studies" on the effectiveness of sludge recovery in "grinding/cutting/gearing processing"!
Recovery of sludge from coolant liquid in (super hard and grinding processing) / Success case
- Separation device
Guidance on the recovery methods for sludge generated in "super hard/grinding processing" (case study publication).
The fine sludge generated in the coolant during ultra-hard and ultra-precision grinding processes negatively affects processing quality. ★ We would like to present a "case" where we successfully recovered this fine "ultra-hard sludge"! The sludge in the coolant cannot be completely removed with just a "paper filter," and this "fine sludge" adversely impacts processing quality. We will provide information on "successful cases" of recovering ultra-hard sludge.
![[By Processing] Sludge Recovery Dev...](https://image.mono.ipros.com/public/product/image/57c/2001017943/IPROS63787464187900709448.jpeg?w=280&h=280){kind=small}
Effectively recover "sludge" generated from cutting, grinding, gears, and special processing!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particles from entering the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches
(Surface grinding) Sludge recovery case study (Company A) ▲ The issues due to aging deterioration and clogging have become severe!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Surface grinding) Sludge recovery case study (Company I) ▲ Iron powder generated during manufacturing retains a lot of moisture and oil!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting processing) Sludge recovery case (IJ) ▲ Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Optimal for sludge recovery in coolant liquid for ultra-hard and ultra-precision grinding processing! 'FINE MAG/UK Type'
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] High Magnetic Force Magnet System (9000 Gauss) / Information on Coolant Liquid and Sludge Recovery Equipment
Optimal for sludge recovery of coolant fluid in 'super hard and super precise grinding processing'! Do you have any of these concerns? ▲ Struggling to recover sludge that is not easily magnetized ▲ How can I recover fine powder sludge? These challenges are solved by the 'FINE MAG/UK type'. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is not easily magnetized (such as super hard tool grinding)! 〇 Effective in recovering fine sludge (honing, lapping, electrical discharge machining, super finishing), etc. The 'FINE MAG/UK', capable of generating a high magnetic field, has high potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the 'Product Catalog'. ☆ Please also check the '(Super Hard) Grinding Processing / Problem Solving Case Studies' (Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.
Shaving processing and gear processing" is ideal for sludge recovery in coolant! "FINE MAG/KS type
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] Magnet Type / Information on Coolant Liquid and Sludge Recovery Equipment
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different Magnetic Drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other Features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
If the deterioration of the magnetic separator is left unaddressed, the likelihood of reduced sludge recovery increases. Please take advantage of our "free inspection service" for preventive maintenan...
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Information on the production case of the "coolant tank unit."
The "coolant tank unit" configuration varies depending on the customer's usage conditions, including "machining equipment / machined parts / coolant fluid / processing flow rate." We present seven examples with different usage conditions, clearly indicating the appropriate equipment configuration for each condition, along with the effectiveness points. <Example of Usage Conditions> ◆ Usage Conditions - Machining Equipment: Cylindrical Grinding Machine - Machined Parts: Automotive Parts - Material: SCM Material - Coolant Fluid Used: Water-soluble - Processing Flow Rate: 200 L/min ◆ Production Example - Unit Configuration: - Primary Filtration: Magnetic Separator with Rare Earth Magnet Specification - Secondary Filtration: Cyclone Separator - Tank: Oval Type, 2 Tanks - Approximate Dimensions: Width 2500 × Depth 100 × Height 2000 mm (Effectiveness Points) By using an oval-shaped tank and circulating the coolant within the tank, cleaning work is reduced. ★ For more details, please check the "catalog." - Sales Agent: Sanotech Co., Ltd. - Manufacturer: Sumitomo Heavy Industries Fine Technology, Ltd. (Explanation will be provided by the manufacturer.)
![[Case Studies] Coolant Tank Unit - ...](https://image.mono.ipros.com/public/product/image/100/2001227565/IPROS63990571432733872993.jpeg?w=280&h=280){kind=small}
The "coolant tank unit" will have a suitable configuration that varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rat...
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Removal of Contaminated Mud] Arsenic / Recovery Case Study Magnet-type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where "arsenic" contained in contaminated sludge was removed to below environmental standards (MAG PICKER / utilizing wet method) 1. Overview A new technology using a permanent magnet drum-type magnetic separator for the removal of "arsenic" from contaminated sludge generated by construction and other activities. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator. - Removal of arsenic to below environmental standards, allowing safe utilization of treated sludge. 2. Target Industries General contractors, industrial waste treatment companies, and other soil purification-related businesses. 3. Target Issues ▲ Contaminated sludge and soil require appropriate disposal. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%). ◎ Safe utilization of treated sludge. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement. --------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
◆ Introduction to "4 Successful Cases" of Sludge Recovery from Cutting Process/Coolant Liquid!
- Filtration Equipment
- Separation device
- High-power magnetic separator, magnetic filter
[Objective] Improve suction performance to achieve a dry floor and zero waste liquid!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] The maintenance costs for liquid replacement work due to the deterioration of coolant fluid are burdensome!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] Problems frequently occur due to clogging of high-pressure pumps and nozzles!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The "Safety-board" allows for remote management of "entry and exit records" for work inside the tank, improving safety and efficiency.
- Other security and surveillance systems
- Entrance and exit control system
- Personal authentication
Entry and exit management system "Safety-board" that improves the safety and efficiency of in-trough operations.
- Other security and surveillance systems
- Entrance and exit control system
- Personal authentication
Just touch the IC card to the tablet installed at the entrance; it's easy to set up even in locations without a Wi-Fi environment thanks to SIM communication!
- IC tag reader/writer
- Other security and surveillance systems
- Entrance and exit control system
The "sludge" generated during "grinding processing" causes various problems. We will introduce examples of "what challenges arise" and "how they were resolved."
- Filtration Equipment
- High-power magnetic separator, magnetic filter
- Separation device
Solve piping blockages in chemical material manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Reduce the risk of foreign matter contamination in food manufacturing processes! Also effective for pipe clogging prevention.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve piping blockages in chemical material manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Reduce pipe clogging and achieve efficiency in the water treatment process!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve pipeline blockages in aerospace chemical materials manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve piping blockages in chemical material manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve pipeline blockages in grinding processes with MAGPICKER! Reduce cleaning and repair costs.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
By standardizing on-site operations, we aim for zero human errors and an increase in shipment numbers! We will reduce unnecessary costs.
- Other production management systems
- Handheld barcode reader
- 2D Code Reader
![[Project Management] Systematizatio...](https://image.mono.ipros.com/public/product/image/541/2000532669/IPROS90911347152424454878.jpeg?w=280&h=280){kind=small}
For process management in the production site of the factory! Adjust production plans and actual results on the management system screen to solve issues in the production area.
- Process Control System
- Handheld barcode reader
- 2D Code Reader
Acceptance inspection using a handheld terminal! It achieves the prevention of mistakes and improves work efficiency.
- PDAs and handheld terminals
- Handheld barcode reader
- Production Management System
Problem resolution with acceptance inspection using handheld terminals! Introducing various solutions.
- PDAs and handheld terminals
- 2D Code Reader
- Production Management System
Flexible response to user needs is possible! Implemented in over approximately 100 companies nationwide.
- Other CAD
- Other CAD related software
The strongest magnetic drum in history / Surface magnetic force of 9000 gauss! The "UK" has been newly added to the Fine Mag series, which has the highest customer rating No. 1.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Surface Grinding) Sludge Recovery Success Case 1 (Achieved High Sludge Recovery Capability and Reduced Maintenance Costs!)
With high sludge recovery capability, we have successfully achieved a significant reduction in maintenance costs! (Excerpt) 1. Background of Introduction - We were using magnetic separators from other companies, but all of them wore out the magnetic drum and rubber in less than a year, and they were merely an accessory. I had almost given up thinking that this was the extent of the magnetic separator's capabilities... 2. Effects After Introduction - After a one-year trial period, I became convinced that this was an excellent product... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.