List of Design and production support products

Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!

• Other conveying machines

Strong cold wind from room temperature to -13°C! Depending on the usage environment, you can choose between the combo type or the separate type!

• Cooling system

To the burr on the PL surface! A case where re-alignment was hand-finished by a skilled worker and completed with in-house blasting.

• Other molds
• Processing Contract
• Calibration and repair

We carried out a decomposition cleaning that also serves to degrease the oil content! The embossing process has been successfully completed, and we have delivered it.

• Other molds
• Processing Contract
• Calibration and repair

Due to mass production, we urgently need to deliver new replacement inclined blocks! This is a processing example using injection molding molds.

• Other molds
• Processing Contract
• Calibration and repair

Changes to the molding material have been made, and additional engraving has been carried out simultaneously! Engravings for the calendar from 2020 onwards have been added.

• Other molds
• Processing Contract
• Calibration and repair

We would like to introduce a case in response to a request to change the product surface finish from a glossy mirror polish to a textured finish.

• Other molds
• Processing Contract
• Calibration and repair

The long-term measures seem to have been effective, as there are no more abnormalities, and we have confirmed that there is no occurrence of Bali, leading us to proceed with mass production.

• Other molds
• Processing Contract
• Calibration and repair

Fatigue analysis tool for predicting fatigue life and durability.

• Structural Analysis
• Stress Analysis

A high-speed structural analysis tool that can directly analyze CAD models under development by designers.

• Structural Analysis

【Mitarepo】I tried insert molding with a 3D printer!

• 3D Printer
• Injection Molding Machine
• Resin processing machine

Introducing a case of uneven thickness repair that was adjusted through in-roll section, welding, and machining!

• Processing Contract
• Calibration and repair
• Other molds

A series of tasks were handled in-house, leading to delivery! A processing case where modifications were made to create a concave shape in the product department.

• Processing Contract
• Calibration and repair
• Other molds

In-house blast processing for response! Introduction of a case study on burr repair for storage case top plate molds.

• Processing Contract
• Calibration and repair
• Other molds

Welding and machining are performed in-house, and delivery is made! Here is an example of burr repair for a mold used for storage case drawers.

• Processing Contract
• Calibration and repair
• Other molds

Emergency response for mold maintenance is also possible! Introduction of a rust repair case for a mold used for storage case lids.

• Processing Contract
• Calibration and repair
• Other molds

Welding, processing, and finishing are carried out in-house! Introduction of a case study on burr repair for the mold used for the outer frame of storage cases.

• Processing Contract
• Calibration and repair
• Other molds

We will introduce a case where the uneven meat was resolved by installing a liner that can adjust the uneven meat.

• Processing Contract
• Calibration and repair
• Other molds

Four guide pins were replaced at the end of mass production! The permanent work was completed with a final repair of the damaged area.

• Processing Contract
• Calibration and repair
• Other molds

Welding, machining, polishing, and finishing processes for repairs! Examples of processing household goods container injection molding molds.

• Processing Contract
• Calibration and repair
• Other molds

Welding ⇒ Adjustments and finishing are performed after lathe processing for delivery! The material is an example of machining for an S55C injection molding mold.

• Processing Contract
• Calibration and repair
• Other molds

Simultaneously implement changes to the material markings through welding support! Example of additional processing for calendar (engraving).

• Processing Contract
• Calibration and repair
• Other molds

A simulation tool that predicts the aerodynamic characteristics of passenger cars, large vehicles, buildings, and environments at super high speeds.

• Thermo-fluid analysis

After tapping and denting the resin leak area, we will repair it again by welding! Introduction of processing examples.

• Processing Contract
• Calibration and repair
• Other molds

Welding at the relevant part of the mold! We performed fitting through finishing and carried out deburring work.

• Processing Contract
• Calibration and repair
• Other molds

Examples of processing in the automotive industry! Welding is performed on the side and top of the mold, followed by reprocessing!

• Processing Contract
• Calibration and repair
• Other molds

Restoration repair of the bitten part and the return part by welding! A processing example of an injection molded mold made of PX-5 material.

• Processing Contract
• Calibration and repair
• Other molds

Full surface polishing of the PL surface! We polished the necessary areas partially to meet the tolerances!

• Processing Contract
• Calibration and repair
• Other molds

Performing cutting processing on the in-house lathe, reprocessing the nozzle touch part! A case study of injection molding mold processing.

• Processing Contract
• Calibration and repair
• Other molds

Welding, fitting, and polishing are performed, with delivery in a short time! Introduction of processing examples for injection molding molds.

• Processing Contract
• Calibration and repair
• Other molds

In addition to repair and maintenance, we also handle the design and production of new molds! Introduction of processing examples.

• Processing Contract
• Calibration and repair
• Other molds

Measure the mold before construction! We also handle repairs, maintenance, and modifications of overseas molds!

• Processing Contract
• Calibration and repair
• Other molds

Identified as caused by corrosion from gas! Polished the mold and re-textured it for delivery!

• Processing Contract
• Calibration and repair
• Other molds

Support until mass production! We can consistently handle everything from plastic molded products to mass production.

• Processing Contract
• Calibration and repair
• Other molds

We also support the simultaneous replacement of the blind plug with a new one! We have implemented temporary measures to improve sealing performance.

• Processing Contract
• Calibration and repair
• Other molds

Achieving high-quality reverse engineering through full hybrid modeling.

• Other CAD
• 3D CAD

3D CAD suitable for industrial design through 3D modeling.

• 3D CAD
• Rendering software
• Other CAD

3D CAD + Mesh! Create high-quality surfaces usable in manufacturing in a short time!!

• 3D CAD

What are the challenges of introducing and operating 3D CAD/CAM costs, and how can they be resolved? A resource for identifying and solving issues in the production field.

• 3D CAM
• 2D CAM
• Other CAM related software

Achieve rapid improvements in the manufacturing process! Optimize parts according to the desired quality!

• 3D Printer

Curved processing is also available.

• Inspection fixture
• Assembly Jig
• Prototype Services

Challenge yourself to process new materials!

• alloy
• Prototype Services
• Exhibition planning/construction

Curved processing is also available.

• Assembly Jig
• Processing Jig
• Prototype Services

Supports various block shapes! Copper machined products.

• Other laboratory equipment and containers
• Prototype Services
• Testing Equipment and Devices

Machining of resin

• Prototype Services
• Inspection fixture
• Processing Jig

Efficiency in medium lot and mass production with multi-machine processing!

• Prototype Services
• Contract manufacturing
• Processing Contract