List of Mold products
- classification：Mold
1306～1350 item / All 5377 items
A meticulous world! Final checks are crucial because micron-level component precision is required.
- Press Dies
![[Development Case] Achieving proces...](https://image.mono.ipros.com/public/product/image/7b8/2000696620/IPROS47782996211939725386.png?w=280&h=280){kind=small}
Contributes to a 35% cost reduction compared to conventional methods! Developed a unique method! Can be manufactured using only press and rotary grinding!
- Press Dies
- Processing Contract
[Technical Data Presentation] Introducing the award-winning technology of the 2022-2023 MF Technology Awards!
The world's highest award for press, sheet metal, and forming machines! Achieving 1/16 of the limits of press processing! The "MF Technology Award" is the highest award in the world for press, sheet metal, and forming machines, organized by the Japan Forging Machinery Manufacturers Association, combining essential elements of metal forming (MF), such as forging machines, product processing, and research. This document provides a detailed introduction to the awarded technology. By constraining the product's outer shape with UL press and processing with a zero-clearance mold, we achieved processing without generating sag even with a plate thickness of 8mm, and without any mold damage. Please download the document and take a look. [Contents] ■ What is the MF Technology Award ■ Introduction of Awarded Technology (1) ■ Introduction of Awarded Technology (2) ■ Article published in the Nikkan Kogyo Shimbun ■ Frequently used industries
The world's highest award for press, sheet metal, and forming machines! Achieving one-sixteenth of the limits of press processing.
- Press Dies
- Processing Contract
[Technical Data Presentation] Introducing the award-winning technology of the 2022-2023 MF Technology Awards!
The world's highest award for press, sheet metal, and forming machines! Achieving 1/16 of the limits of press processing! The "MF Technology Award" is the highest award in the world for press, sheet metal, and forming machines, organized by the Japan Forging Machinery Manufacturers Association, combining essential elements of metal forming (MF), such as forging machines, product processing, and research. This document provides a detailed introduction to the awarded technology. By constraining the product's outer shape with UL press and processing with a zero-clearance mold, we achieved processing without generating sag even with a plate thickness of 8mm, and without any mold damage. Please download the document and take a look. [Contents] ■ What is the MF Technology Award ■ Introduction of Awarded Technology (1) ■ Introduction of Awarded Technology (2) ■ Article published in the Nikkan Kogyo Shimbun ■ Frequently used industries
Difficult-shaped stainless steel stamping technology! Capable of producing 200,000 units per month!
- Processing Contract
- Press Dies
We manufacture molds tailored to various shapes for each product and use them! The ability to mass-produce is a major feature.
- Press Dies
- Processing Contract
![[Technical Handbook Presentation] E...](https://image.mono.ipros.com/public/product/image/caf/2000796594/IPROS50031564654735964351.jpeg?w=280&h=280){kind=small}
Also for home appliances! It is widely used in the manufacturing of many industrial products related to daily life.
- Press Dies
- Processing Contract
![[Technical Handbook Presentation] R...](https://image.mono.ipros.com/public/product/image/78c/2000796607/IPROS35477283782141927115.jpeg?w=280&h=280){kind=small}
Molds are necessary for each product and processing stage! Engineers are required to have specialized knowledge and skills.
- Press Dies
- Processing Contract
![[Technical Handbook Presentation] 7...](https://image.mono.ipros.com/public/product/image/f5c/2000796611/IPROS92806845225645398405.jpeg?w=280&h=280){kind=small}
Once the estimate is submitted to the customer and the order is confirmed, we will start by manufacturing the mold!
- Press Dies
- Processing Contract
![[Technical Handbook Presentation] K...](https://image.mono.ipros.com/public/product/image/735/2000560623/IPROS97314541719981126127.jpeg?w=280&h=280){kind=small}
This document also introduces 11 examples of cost reduction! We have received many comments like, "Are you processing something like this with a press? That's amazing!"
- Press Dies
- Processing Contract
![[Press Processing Example] Stainles...](https://image.mono.ipros.com/public/product/image/393/2000763408/IPROS80491192007985676610.jpeg?w=280&h=280){kind=small}
Significantly reduce the conventional production process (pressing → machining → barreling → magnetic annealing) and complete it with just pressing!
- Press Dies
- Processing Contract
![[Press Processing Example] For Lith...](https://image.mono.ipros.com/public/product/image/4fd/2000766214/IPROS48867695608691958507.jpeg?w=280&h=280){kind=small}
A fully automated production line from material input to press processing and packaging! Minimizing contamination without human touch!
- Press Dies
- Processing Contract
- Secondary Cells/Batteries
An easy-to-understand summary and explanation of the merits and demerits, as well as the types of processing methods!
- Press Dies
- Processing Contract
Basic Technical Materials for Press Processing: We have published fundamental knowledge about press molds!
By performing processes such as cutting, bending, drawing, and compression, various types of molding are made possible! Information on press molds is included! This document introduces the fundamental knowledge of molds, which are important in metal press processing. Each type of press mold, its components, and the materials used are explained in detail one by one. Our company contributes to solving customer problems with our press technology. [Contents (partial)] ■ What is a press mold ■ Types of press molds ■ Components of press molds ■ Materials used in press molds *For more details, please refer to the PDF document or feel free to contact us.
![[Technical Handbook Presentation] A...](https://image.mono.ipros.com/public/product/image/04b/2000796590/IPROS70955725819336952718.jpeg?w=280&h=280){kind=small}
It is possible to process a large amount of material in a short time according to the mold! It does not require skilled techniques!
- Press Dies
- Processing Contract
![[Technical Handbook Presentation] T...](https://image.mono.ipros.com/public/product/image/b9c/2000796603/IPROS82012068129255965084.jpeg?w=280&h=280){kind=small}
Press processing is produced by combining multiple processing methods according to various product shapes!
- Press Dies
- Processing Contract
![[Technical Handbook Presentation] T...](https://image.mono.ipros.com/public/product/image/a0c/2000796609/IPROS00359771646546144979.jpeg?w=280&h=280){kind=small}
Molds and processing methods can be classified into three types! Single-shot molds are mainly used when the production quantity is low.
- Press Dies
- Processing Contract
![[Press Processing Example] Press Cu...](https://image.mono.ipros.com/public/product/image/7dc/2000421904/IPROS77672861207376348068.jpeg?w=280&h=280){kind=small}
This is a deep-drawn cup with a pressed interior finish used for fuel delivery. Being a pressed product, it also offers excellent cost performance.
- Press Dies
- Processing Contract
![[Press Processing Case] Automatic E...](https://image.mono.ipros.com/public/product/image/436/2000425945/IPROS84066879546321719927.jpeg?w=280&h=280){kind=small}
Since the filler material is embedded during the pressing process, there is no need for soldering paste application! The amount of copper solder and its quality are stable, and the positioning inside ...
- Engine parts
- Press Dies
- Processing Contract
![[Press Processing Example] Complete...](https://image.mono.ipros.com/public/product/image/1c3/2000554666/IPROS12555455882471183005.jpeg?w=280&h=280){kind=small}
Challenging processing that far exceeds the limits of pressing! By replacing the machining method that created 34 holes with pressing processing, we achieved significant cost reduction!
- Engine parts
- Press Dies
- Processing Contract
![[Technical Handbook Presentation] H...](https://image.mono.ipros.com/public/product/image/e8e/2000808332/IPROS66876750585810509040.jpeg?w=280&h=280){kind=small}
From cutting processing to press processing! Achieving cost reduction by replacing the method!
- Processing Contract
- Press Dies
![[Press Processing Example] Cup with...](https://image.mono.ipros.com/public/product/image/5b3/2000421895/IPROS81509322465515045089.jpeg?w=280&h=280){kind=small}
This is a cup finished with a mirror-like surface on the inside through press forming. Since it can be completed with press processing, it allows for mass production and contributes to cost reduction.
- Press Dies
- Processing Contract
- Engine parts
![[Press Processing Example] Cold For...](https://image.mono.ipros.com/public/product/image/e75/2000421907/IPROS54968425377671258770.jpeg?w=280&h=280){kind=small}
Method replacement from cutting to pressing! Press processing also accommodates inner surface finishing and tapered processing at the inlet!
- Press Dies
- Processing Contract
![[Press Processing Example] High-Ten...](https://image.mono.ipros.com/public/product/image/30c/2000429113/IPROS93089433299546360957.jpeg?w=280&h=280){kind=small}
Press forming of high-tensile material with a thickness of 6 mm! Vertical drilling on the inclined surface with a slope angle of 45° is also performed!!
- Press Dies
- Processing Contract
![[Press Processing Example] Angled H...](https://image.mono.ipros.com/public/product/image/7bf/2000445620/IPROS98615010608414034618.jpeg?w=280&h=280){kind=small}
Diagonal hole processing on a flat plate! Hole processing at a 60° angle can also be handled by pressing!
- Press Dies
- Processing Contract
![[Press Processing Example] Deep Dra...](https://image.mono.ipros.com/public/product/image/8da/2000742704/IPROS16152740673200532214.jpeg?w=280&h=280){kind=small}
It is now possible to accommodate a length of 15mm longer than conventional deep-drawing pipes!
- Press Dies
- Processing Contract
![[Technical Data Presentation] Heat ...](https://image.mono.ipros.com/public/product/image/5c1/2000772509/IPROS07266405853192923684.jpeg?w=280&h=280){kind=small}
Heat dissipation by sandwiching in a lithium battery pack (cell)! Contributing to solving customer problems with pressing technology.
- Press Dies
- Processing Contract
- Secondary Cells/Batteries
That part might be able to be made using press processing!
- Press Dies
- Processing Contract
![[Press Processing Example] SUS Prec...](https://image.mono.ipros.com/public/product/image/263/2000421585/IPROS20968300636391027803.jpeg?w=280&h=280){kind=small}
Corresponds to contour accuracy requirements of 100 points in the joint area! Also capable of bar ring processing right at the edge of the bent surface!
- Press Dies
- Processing Contract
![[Press Processing Example] SUS Thic...](https://image.mono.ipros.com/public/product/image/0c1/2000421577/IPROS20167835374129057408.jpeg?w=280&h=280){kind=small}
A 5mm thick SUS support used for the fuel pipe of a direct injection engine! The distance between the holes and the outer circumference is processed to be half the thickness of the plate!
- Press Dies
- Processing Contract
- Engine parts
![[Press Processing Example] Bulge / ...](https://image.mono.ipros.com/public/product/image/402/2000421885/IPROS66904390997802763802.jpeg?w=280&h=280){kind=small}
This is a piping fitting component completed by pressing. By replacing the machining process, we have achieved significant cost reduction and mass production capability.
- Press Dies
- Processing Contract
![[Development Case] Near-Net Shape P...](https://image.mono.ipros.com/public/product/image/29e/2000696624/IPROS50113750316473979031.png?w=280&h=280){kind=small}
Minimize 'Polish with ultra-small processing'! We are processing bar rings using plastic flow forming.
- Press Dies
- Processing Contract
We spare no investment for new technologies! The automated equipment around the press that improves productivity is also made in-house.
- Press Dies
- Processing Contract
![[Press Processing Example] Stainles...](https://image.mono.ipros.com/public/product/image/7ae/2000910747/IPROS85744899241154805101.jpeg?w=280&h=280){kind=small}
Applying forging technology to achieve a cylindrical end surface roughness of 【Rz3.2】!
- Press Dies
- Processing Contract
![[Press Processing Example] Automoti...](https://image.mono.ipros.com/public/product/image/c0f/2000841889/IPROS26754246079487906658.jpeg?w=280&h=280){kind=small}
Introducing the manufacturing technology of precision fitting components consisting of 4 types and 16 parts!
- Processing Contract
- Press Dies
- Other Auto Parts
![[Press Processing Example] Automoti...](https://image.mono.ipros.com/public/product/image/f06/2000842348/IPROS89435581145359109454.jpeg?w=280&h=280){kind=small}
Manufacturing technology for precision fitting parts consisting of 4 types and 12 components! Proven track record of delivery to major automotive parts manufacturers!
- Other Auto Parts
- Processing Contract
- Press Dies
The wedge method improves adhesion and workability! Installing grounding devices is easy in railway construction and train track work.
- Other molds
The electrical resistance during installation is 10Ω or less! The track short-circuit device can be installed simply by sandwiching it under the rail and hammering it in.
- Other molds
Our area of expertise is "ultra-precision molds"! We support Japan's industry and future through our molds.
- Mold Design
Molds that are essential in many manufacturing industries! Creating new technologies every day and contributing to the development of society.
- Mold Design
Both Kurume Factory and Kagoshima Factory have obtained ISO 14001! Mold making with consideration for the environment.
- Mold Design
Strict quality control down to the finest details! We provide products that can meet any specific requirements.
- Mold Design
We can meet the needs of our clients in any industry!
- Mold Design
Integrated production system from 3D scanning, 3D CAD data creation, to mold manufacturing.
- Mold Design
Comprehensive management from design to final adjustments.
- Mold Design
- Contract manufacturing
- Processing Contract
We accommodate various molded products and mold manufacturing from small lot production.
- Contract manufacturing
- Processing Contract
- Mold Design
Carving out new "value." Leave everything from material procurement to processing and surface treatment to us!
- Mold Design
- Rubber mold
- Processing Contract