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Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!
- Other conveying machines
Work can be done in narrow spaces, and with commercially available spanners and monkey wrenches! A highly convenient screw joint that minimizes tightening scratches.
- Pipe Fittings
- Piping Materials
- valve
Would you like to digitize the recording and management of entry work with the "Safety-board"? Data can be shared in the cloud.
- Entrance and exit control system
- Other security and surveillance systems
- IC tag reader/writer
Eliminate paper by managing information in the cloud instead of using paper-based work instructions!
- Process Control System
- Handheld barcode reader
- 2D Code Reader
A system that activates the office's patrol light to issue a warning if a person stays in the freezer for more than 30 minutes. To prevent accidents in the freezer.
- Entrance and exit control system
- IC tag
- Refrigerators and freezers
![[Manufacturing Site DX] Inventory M...](https://image.mono.ipros.com/public/product/image/b66/2000630800/IPROS40209629881722213196.jpeg?w=280&h=280){kind=small}
We present examples of DX that lead to improved competitiveness. We also introduce various solutions that allow for a small start.
- Process Control System
A must-see for those aiming for optimal inventory levels, a flexible "inventory management system" tailored to the field.
We can solve the challenges in front of you. While covering everything from receiving inspection to storage registration, inventory management, and shipping management, there is no need to implement all operations from the start. We propose a flexible system that allows you to begin with one high-priority operation, assess the implementation effects, and then consider other operations.
![[Device-Specific Case] Usable on-si...](https://image.mono.ipros.com/public/product/image/f5c/2000633694/IPROS60702459337947227253.png?w=280&h=280){kind=small}
The dedicated case solves problems! By improving daily usability, it contributes to the satisfaction and productivity of those on-site.
- Racks and Cases
- Handheld barcode reader
- Production Management System
"Success Stories of 'DX' in Manufacturing Sites (v2.0.0)" - Featuring DX examples that lead to improved competitiveness. Various solutions are also introduced.
In this document, you can see examples of companies that have successfully promoted DX in manufacturing sites through our solutions. "While the digitalization of 'machine' information, such as the introduction of IoT and M2M, is progressing, the 'human' work information remains analog..." "I want to promote DX, but I don't know where to start..." If you have such concerns, please take a look. [Featured Cases] ■ Material Warehouse Management: Reduced labor hours by 4 person-days through paperless operations and improved efficiency in locating materials. ■ Work Progress and Daily Report Management: Reduced 90 hours per month through the digitalization of work information. ■ Maintenance Management: Reduced 20 hours per month through digital management of hygiene control and inspection records. ■ Pallet Management: Reduced losses of 2 million yen per year through data management of shipping destinations and unreturned pallets. *You can view detailed case information immediately by downloading the PDF. Feel free to contact us with any inquiries.
Cloud always-on connection / Automation of gas detection! ❶ Real-time detection of gas concentration ❷ Significant reduction in maintenance labor costs
- Other measurement, recording and measuring instruments
- Other inspection equipment and devices
- Entrance and exit control system
Remote monitoring of gas concentration: Gas concentration can be detected remotely / Gas detection monitoring system "SMART-GaskenⓇ"
Cloud Always-On Connection / Automation of Gas Detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system "SMART-Gasken" can perform gas detection 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight with excellent portability (easy to carry and install) ◎ Linked with a stationary gas detection unit ◎ Always connected to the cloud via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for checking detection status and various settings including alarms, etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via smartphones and tablets, allowing for information sharing with stakeholders. In case of an alarm, "alarm notifications" can be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising costs of labor and the increasing expenses of aging equipment inspections.
![[Video Description] Glowing and not...](https://image.mono.ipros.com/public/product/image/bf7/2000794959/IPROS52697628555381750331.jpeg?w=280&h=280){kind=small}
"Case study video" Part 3. Introducing the LED tag utilization "shelf placement" system with a "video" and "overview materials." The LED tags on the shelves light up to notify you!
- Handheld barcode reader
- 2D Code Reader
- Production Management System
Shining Notification! Introduction to the "Lamp Tag Storage Management System"
The "lamp tags" attached to "shelf racks" and "flat-stored items" will illuminate to indicate their location. - "Which shelf is the 'material' for shipment on?" - "Which one is the 'cargo' that has arrived?" Such situations still exist in many workplaces. The "lamp tag location management system" that we are introducing this time allows anyone to easily and instantly identify the target "materials" or "cargo," significantly reducing the time spent searching. When the barcode on the "shipping instruction sheet" is scanned with a device, the "location address" is displayed on the device's screen, and at the same time, the "lamp tag" for the shipping materials lights up to indicate its location. The "lamp tag location management system" is perfect for "shelf rack management" and "flat storage management," and we hope you will take a look at our catalog.
![[Work Report Management] "Work Repo...](https://image.mono.ipros.com/public/product/image/472/2000996573/IPROS88393950414865583835.jpeg?w=280&h=280){kind=small}
The "work daily report" is an important foundational data for improving "standard work/standard time." We will support the transition from "handwritten" to "electronic data"!
- Handheld barcode reader
- Production Management System
- Process Control System
We will support the "digitization" of the "work daily report"!
The "work daily report" is an important foundational data for improving "standard work/standard time." We will support you in transitioning from "handwritten" to "electronic data"! ❶ Achieve the digitization of "work daily reports" ❷ Flexibly change "work items" ❸ Easy expansion and utilization in "Excel" * We would be grateful if you could consult us regarding the "digitization/systematization of various handwritten forms."
Optimal for inventory management on the manufacturing floor / Simple and effective! Manage inventory with "QR/terminal/Excel".
- Other operation management software
[Inventory Management] Would you like to systematize the "material warehouse" in the manufacturing site?
Do you have any of these concerns? ▲ Sometimes you can't find a place and have to "search around" ... wasteful! ▲ With many parts, there are times you "pick the wrong one" ... mistakes! ▲ With multiple storage locations, there are times you "run out of stock" ... losses! We will solve these issues through systematization and data management! ◎ Location management: Position management using "shelf number labels (QR)" ◎ Identification management: Identification management using "product tickets (QR)" ◎ Quantity management: Quantity management through the construction of a "database" * Quantity management using "Excel" is also possible for partial management on-site. (Main targets) - Parts, raw materials, work-in-progress, finished products, tools, molds, reworked items, defective items, transport equipment, etc. (System configuration example) - Hardware: Terminals / Label printers / Servers (PCs), etc. - Software: Terminal apps / PC apps / DB (Excel), etc. ☆ We can build a flexible system while confirming your requests. ☆ For more details, please check the "catalog." * "QR Code" is a registered trademark of Denso Wave Inc.
![[Warehouse Management] Inventory Ma...](https://image.mono.ipros.com/public/product/image/fd8/2001193382/IPROS21417619181179845416.jpeg?w=280&h=280){kind=small}
Parts, raw materials, work in progress... "What is there / where it is / how many there are" can be managed!
- Production Management System
- Handheld barcode reader
- 2D Code Reader
[QR, HT, DB Utilization] Introduction to the "Manufacturing Site / Inventory Management System"
Managing parts, raw materials, and work-in-progress is important for production. Do you have any of these concerns? ▲ Sometimes you have to "search around" because the storage location is unknown... Waste! ▲ With a large number of parts, there are times you "pick the wrong one"... Mistakes! ▲ With multiple storage locations, there are times you "run out of stock"... Losses! The "Inventory Management System" will solve these issues! ◎ Location Management: Position management using "Shelf Number Labels (QR)" ◎ Identification Management: Identification management using "Inventory Tags (QR)" ◎ Quantity Management: Quantity management through the construction of a "Database" (Main targets) - Parts, raw materials, work-in-progress, products, tools, molds, reworked items, defective items, transport equipment, etc. ☆ We can build a flexible system while confirming your requirements. ☆ For more details, please check the "Catalog"! * "QR Code" is a registered trademark of Denso Wave Inc.
For smooth production, it is important to have "location management" that clearly indicates "what is needed, where it is, and how many there are," so that anyone can understand it!
- Production Management System
- Handheld barcode reader
- 2D Code Reader
[Inventory Management] Would you like to systematize the "material warehouse" in the manufacturing site?
Do you have any of these concerns? ▲ Sometimes you can't find a place and have to "search around" ... wasteful! ▲ With many parts, there are times you "pick the wrong one" ... mistakes! ▲ With multiple storage locations, there are times you "run out of stock" ... losses! We will solve these issues through systematization and data management! ◎ Location management: Position management using "shelf number labels (QR)" ◎ Identification management: Identification management using "product tickets (QR)" ◎ Quantity management: Quantity management through the construction of a "database" * Quantity management using "Excel" is also possible for partial management on-site. (Main targets) - Parts, raw materials, work-in-progress, finished products, tools, molds, reworked items, defective items, transport equipment, etc. (System configuration example) - Hardware: Terminals / Label printers / Servers (PCs), etc. - Software: Terminal apps / PC apps / DB (Excel), etc. ☆ We can build a flexible system while confirming your requests. ☆ For more details, please check the "catalog." * "QR Code" is a registered trademark of Denso Wave Inc.
No electricity costs, mixes the direct airflow from the air conditioner, eliminating temperature disparities between the ceiling and floor. ◆ Increases the air conditioning effect! ◆ Reduces electrici...
- fan
- air conditioning
No electricity costs, mixes the direct airflow from the air conditioner, eliminating temperature unevenness between the ceiling and floor. ◆ Increases the air conditioning effect of the air conditione...
- fan
- air conditioning
No electricity cost, mixes the direct wind from the air conditioner, eliminating temperature unevenness between the ceiling and floor. ◆ Increases the air conditioning effect of the air conditioner! ◆...
- fan
- air conditioning
No electricity costs, mixes the direct airflow from the air conditioner, eliminating temperature disparities between the ceiling and floor. ◆ Increases the air conditioning effect! ◆ Reduces electrici...
- fan
- air conditioning
"Work reports" are important for understanding the work situation. It's difficult to utilize that information when it's "handwritten"! Can't it be digitized?!
- Handheld barcode reader
- Production Management System
- Process Control System
The glowing tag "Lamp Tag" is an "inventory management system" that "lights up" to inform you where the outbound materials are located.
- 2D Code Reader
- Production Management System
- Handheld barcode reader
You no longer need to search around. The STOC tag will light up and let you know where it is.
- 2D Code Reader
- Handheld barcode reader
- Production Management System
"CONTINEWM" removes static electricity just by placing it on the air conditioner filter, helping you recover wasted electricity costs.
- Other anti-static devices
"CONTINEWM" removes static electricity just by placing it on the air conditioner filter, helping you recover wasted electricity costs.
- Other anti-static devices
"CONTINEWM" removes static electricity just by placing it on the air conditioner filter, reclaiming the electricity costs that are being wasted.
- Other anti-static devices
Sludge recovery rate increased by three times! Tank cleaning frequency reduced to one-third!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Eliminate human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Eliminate human errors such as omissions in entries that are a concern in the management board. A new DX service that improves safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
IT-based 'Safety-board' for managing entry slots, enhancing safety and efficiency.
- IC tag reader/writer
- Entrance and exit control system
- Personal authentication
The "Safety-board" allows for remote management of the current "entry and exit records" for work inside the tank, and it is also easy to install on-site.
- IC tag reader/writer
- Entrance and exit control system
- Personal authentication
![[Pallet Management System] Prevents...](https://image.mono.ipros.com/public/product/image/9ac/2001530998/IPROS6194396489798150168.jpg?w=280&h=280){kind=small}
We manage data on the cloud, from "unreturned management" of pallets to "inspection and maintenance management" of steel pallets.
- palette
- container
- Handheld barcode reader
![[Case Studies] Coolant Tank Unit - ...](https://image.mono.ipros.com/public/product/image/100/2001227565/IPROS63990571432733872993.jpeg?w=280&h=280){kind=small}
The "coolant tank unit" will have a suitable configuration that varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rat...
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
◆ Introduction to "4 Successful Cases" of Sludge Recovery from Cutting Process/Coolant Liquid!
- Filtration Equipment
- Separation device
- High-power magnetic separator, magnetic filter
![[For Subcontractors] Management of ...](https://image.mono.ipros.com/public/product/image/312/2001525028/IPROS10905571677055672311.jpg?w=280&h=280){kind=small}
Elimination of human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
[Objective] Improve suction performance to achieve a dry floor and zero waste liquid!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] The maintenance costs for liquid replacement work due to the deterioration of coolant fluid are burdensome!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Eliminate human errors such as omissions in entries that are a concern in the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Eliminating human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
![[Product Catalog Collection] Inform...](https://image.mono.ipros.com/public/product/image/621/2001250563/IPROS88844978316752959052.jpeg?w=280&h=280){kind=small}
Comprehensive guide to the optimal "coolant treatment device" for recovering sludge from coolant liquid generated by machine tools!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost redu...
- Filtration Equipment
- Separation device
- Solid-liquid separation filter
Sludge Recovery from Coolant Liquid by Grinding/Cutting/Gear Processing: 'Successful Cases' - Insights from 14 Manufacturing Managers
The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated from "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and degreasing performance for a long time and continuing to demonstrate its effectiveness. ★ Downloadable "success stories" by processing type! <Voices from Manufacturing Site Managers> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatically reduced sludge accumulation in the coolant tank of machining centers ◆ Doubled the lifespan of cutting fluid in machining centers for castings ◆ Improved quality through carbide sludge recovery ◆ Significantly reduced costs and time losses in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and achievements ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high dewatering performance of sludge and high durability of rollers ◆ Maintenance such as coolant replacement and cleaning has drastically decreased ◆ Reduced operational costs due to increased lifespan of magnetic drums ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
◆ Introduction to "8 Successful Cases" of Sludge Recovery from Coolant in Grinding Processing!
- Filtration Equipment
- High-power magnetic separator, magnetic filter
- Separation device
◆ Introduction to "Successful Case Study 1" for Sludge Recovery of Coolant Liquid in Hard and Grinding Processing!
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
![[Gear Processing] Sludge Recovery C...](https://image.mono.ipros.com/public/product/image/ef3/2001444237/IPROS85306206913159567866.jpeg?w=280&h=280){kind=small}
◆ Introduction to "Successful Case 1 Selection" for Gear Processing / Coolant Sludge Recovery!
- Filtration Equipment
- Separation device
- High-power magnetic separator, magnetic filter
Digitizing the open inspection of oil and chemical plants using IoT and cloud technology / Remote monitoring of "entry and exit checks, roll calls, video, recording, and alerts," reducing maintenance ...
- Other operation management software
- Other safety equipment
- Entrance and exit control system
Remote monitoring of gas concentration: Gas concentration can be detected remotely / Gas detection monitoring system "SMART-GaskenⓇ"
Cloud Always-On Connection / Automation of Gas Detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system "SMART-Gasken" can perform gas detection 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight with excellent portability (easy to carry and install) ◎ Linked with a stationary gas detection unit ◎ Always connected to the cloud via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for checking detection status and various settings including alarms, etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via smartphones and tablets, allowing for information sharing with stakeholders. In case of an alarm, "alarm notifications" can be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising costs of labor and the increasing expenses of aging equipment inspections.
![[For General Contractors] Managemen...](https://image.mono.ipros.com/public/product/image/845/2001525025/IPROS15407631728385339035.jpg?w=280&h=280){kind=small}
Eliminate human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
[Issue] The drum and rubber wear out in less than a year!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Eliminate human errors such as omissions in entries that are a concern in the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Elimination of human errors such as omissions in entries that are a concern in the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system