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Achieves high collection efficiency through electrostatic methods. Offers a wide range of products from large to small sizes. Also compatible with water-soluble oil mist.
- air conditioning
Non-magnetic sludge is also filtered powerfully! A unit model combining "paper filter" and "magnet" is also available, significantly reducing the consumption of filter paper.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] Paper Filter Method / Information on Coolant Liquid and Sludge Recovery Equipment
The "paper filter" removes impurities such as grinding sludge and abrasive particles, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. We also offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please check the "product catalog."
(Surface grinding) Sludge recovery case study (Company N) ▲ Is there anything better in terms of durability and filtration accuracy?
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] Problems frequently occur due to clogging of high-pressure pumps and nozzles!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The "Safety-board" allows for remote management of "entry and exit records" for work inside the tank, improving safety and efficiency.
- Other security and surveillance systems
- Entrance and exit control system
- Personal authentication
Entry and exit management system "Safety-board" that improves the safety and efficiency of in-trough operations.
- Other security and surveillance systems
- Entrance and exit control system
- Personal authentication
Just touch the IC card to the tablet installed at the entrance; it's easy to set up even in locations without a Wi-Fi environment thanks to SIM communication!
- IC tag reader/writer
- Other security and surveillance systems
- Entrance and exit control system
The "sludge" generated during "grinding processing" causes various problems. We will introduce examples of "what challenges arise" and "how they were resolved."
- Filtration Equipment
- High-power magnetic separator, magnetic filter
- Separation device
Solve piping blockages in chemical material manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Reduce the risk of foreign matter contamination in food manufacturing processes! Also effective for pipe clogging prevention.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve piping blockages in chemical material manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Reduce pipe clogging and achieve efficiency in the water treatment process!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve pipeline blockages in aerospace chemical materials manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve piping blockages in chemical material manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve pipeline blockages in grinding processes with MAGPICKER! Reduce cleaning and repair costs.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
A must-see for Office 365 users. With Power Apps, you can create smartphone applications that can be used on-site, such as work reports and equipment management.
- Process Control System
Introducing what can be done with Power Apps and examples of smartphone app development.
A new case of developing an app using "PowerApps" has been registered. "Power Apps," provided by Microsoft, allows you to create "mobile apps" by arranging pre-prepared components or using formulas and macros in a way similar to "Excel." By utilizing "Power Apps" to create "mobile apps," information that was previously handwritten, such as "daily reports," "inventory management," and "stocktaking," can be instantly digitized.
![[Comprehensive Catalog] Coolant Tre...](https://image.mono.ipros.com/public/product/image/4e7/2000845788/IPROS02176169969756745687.png?w=280&h=280){kind=small}
We will introduce coolant devices such as "magnet separators," "cyclone separators," "paper filters," and "filter conveyors."
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
"Coolant Tank Unit / Case Studies Introduction" (Catalog)
The "coolant tank unit" configuration varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rate." We present seven examples with different usage conditions, clearly indicating the manufacturing configuration suitable for each condition, along with the effectiveness points. <Example of Usage Conditions> ◆ Usage Conditions - Machining Machine: Cylindrical Grinding Machine - Machined Parts: Automotive Parts - Material: SCM Material - Coolant Fluid Used: Water-soluble - Processing Flow Rate: 200 L/min ◆ Manufacturing Example - Unit Configuration: - Primary Filtration: Magnetic Separator with Rare Earth Magnet Specification - Secondary Filtration: Cyclone Separator - Tank: Oval Type with Two Chambers - Outline Dimensions: Width 2500 × Depth 100 × Height 2000 mm (Effectiveness Points) With an oval-shaped tank, circulating coolant within the tank reduces cleaning work. ★ For details, please check the "catalog." - Sales Agent: Sanotec Co., Ltd. - Manufacturer: Sumitomo Heavy Industries Fine Tech Co., Ltd. (Further explanation will be provided by the manufacturer.)
The magnetic separator method creates a difference in "sludge recovery capability" / "Grinding sludge recovery from tank deposits" has greatly improved in grinding processing!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Maintenance such as coolant liquid replacement and cleaning drastically decreases in grinding processing!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Achieving high dewatering performance of sludge and high durability of rollers in grinding processing!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Collect non-magnetic sludge with a filter! ❶ Filter sludge from 10 to 95μ ❷ Available with magnet + paper filter model ❸ Available with high flow processing model
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Surface Grinding) Sludge Recovery Success Case 2 (Achieved zero liquid replacement operation for 7 years with a low failure rate!)
The failure rate is low. We developed our own coolant purification system, achieving zero liquid replacement operation for 7 years! (Excerpt) 1. Background of Implementation - In order to build a factory trusted by customers, we focused on creating dry floor surfaces, establishing a clean factory, and promoting zero waste liquid activities. As part of this initiative, we conducted a comparison of the dewatering performance of magnetic separators... 2. Effects After Implementation - Thanks to the optimization of the arrangement of magnets, we are able to recover abrasive particles along with magnetic sludge, and the dewatering is very effective, with a moisture content below 30%... ★ For more details, please be sure to check the "Case Study Materials"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.
[Issue] During manufacturing, a lot of moisture and oil residue remains in the iron powder, causing concern!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
IT-based 'Safety-board' for managing entry slots, enhancing safety and efficiency.
- IC tag reader/writer
- Entrance and exit control system
- Personal authentication
The "sludge" generated during "cutting processing" causes various problems. Here are some examples of "what problems occurred" and "how they were resolved."
- Filtration Equipment
- High-power magnetic separator, magnetic filter
- Separation device
Solve piping blockages in chemical material manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve pipe clogs in the automotive parts manufacturing process with MAGPICKER! Reduce cleaning and replacement costs.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve pipe clogs in the ceramics molding process with MAGPICKER! Reduce cleaning and replacement costs.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
QR scanning available for inventory checks from the second time onwards! Solving issues such as wanting to reduce personnel for end-of-month and end-of-term inventory tasks.
- Other production management systems
- Handheld barcode reader
- 2D Code Reader
By visualizing information, production plans and the production results reported from the field can be managed in a single database!
- Process Control System
- Handheld barcode reader
- 2D Code Reader
![[Project Management System] Work pr...](https://image.mono.ipros.com/public/product/image/885/2000533596/IPROS89097239788953330514.jpeg?w=280&h=280){kind=small}
Switching from paper-based process management to using handheld devices, managing the progress of subcontractors in real-time!
- Process Control System
- Handheld barcode reader
- 2D Code Reader
You can create individual processing drawings, DL check drawings, and material processing lists directly from the full-size drawings!
- Other CAD
- Other CAD related software
◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Grinding processing / 8 successful case studies"!
- Filtration Equipment
Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particles from entering the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches
"Grinding/Cutting/Gear Processing" generation, coolant sludge recovery! From super high magnetic force magnets to paper filter types, a lineup!
- Separation device
- Filtration Equipment
- Solid-liquid separation filter
Information about the "Sludge Recovery Device" using a magnetic method.
Powerful recovery of sludge generated in "grinding/cutting/gearing processing"! From ultra-high magnetic force magnet systems to paper filter types. ❶ Magnet separator system "FINE MAG" - Recovers fine particle sludge from coolant. ❷ Ultra-high magnetic force (9000 Gauss) model "FINE MAG UK" - High potential as a fine magnetic sludge recovery device. ❸ Paper filter system "PAPER FILTER" - Capable of filtering average particles from 10 to 95µ. ★ Currently publishing "case studies" on the effectiveness of sludge recovery in "grinding/cutting/gearing processing"!
Recovery of sludge from coolant liquid in (super hard and grinding processing) / Success case
- Separation device
Guidance on the recovery methods for sludge generated in "super hard/grinding processing" (case study publication).
The fine sludge generated in the coolant during ultra-hard and ultra-precision grinding processes negatively affects processing quality. ★ We would like to present a "case" where we successfully recovered this fine "ultra-hard sludge"! The sludge in the coolant cannot be completely removed with just a "paper filter," and this "fine sludge" adversely impacts processing quality. We will provide information on "successful cases" of recovering ultra-hard sludge.
![[By Processing] Sludge Recovery Dev...](https://image.mono.ipros.com/public/product/image/57c/2001017943/IPROS63787464187900709448.jpeg?w=280&h=280){kind=small}
Effectively recover "sludge" generated from cutting, grinding, gears, and special processing!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particles from entering the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches
(Surface grinding) Sludge recovery case study (Company A) ▲ The issues due to aging deterioration and clogging have become severe!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Surface grinding) Sludge recovery case study (Company I) ▲ Iron powder generated during manufacturing retains a lot of moisture and oil!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting processing) Sludge recovery case (IJ) ▲ Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Optimal for sludge recovery in coolant liquid for ultra-hard and ultra-precision grinding processing! 'FINE MAG/UK Type'
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] High Magnetic Force Magnet System (9000 Gauss) / Information on Coolant Liquid and Sludge Recovery Equipment
Optimal for sludge recovery of coolant fluid in 'super hard and super precise grinding processing'! Do you have any of these concerns? ▲ Struggling to recover sludge that is not easily magnetized ▲ How can I recover fine powder sludge? These challenges are solved by the 'FINE MAG/UK type'. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is not easily magnetized (such as super hard tool grinding)! 〇 Effective in recovering fine sludge (honing, lapping, electrical discharge machining, super finishing), etc. The 'FINE MAG/UK', capable of generating a high magnetic field, has high potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the 'Product Catalog'. ☆ Please also check the '(Super Hard) Grinding Processing / Problem Solving Case Studies' (Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.
Shaving processing and gear processing" is ideal for sludge recovery in coolant! "FINE MAG/KS type
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] Magnet Type / Information on Coolant Liquid and Sludge Recovery Equipment
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different Magnetic Drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other Features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
If the deterioration of the magnetic separator is left unaddressed, the likelihood of reduced sludge recovery increases. Please take advantage of our "free inspection service" for preventive maintenan...
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Information on the production case of the "coolant tank unit."
The "coolant tank unit" configuration varies depending on the customer's usage conditions, including "machining equipment / machined parts / coolant fluid / processing flow rate." We present seven examples with different usage conditions, clearly indicating the appropriate equipment configuration for each condition, along with the effectiveness points. <Example of Usage Conditions> ◆ Usage Conditions - Machining Equipment: Cylindrical Grinding Machine - Machined Parts: Automotive Parts - Material: SCM Material - Coolant Fluid Used: Water-soluble - Processing Flow Rate: 200 L/min ◆ Production Example - Unit Configuration: - Primary Filtration: Magnetic Separator with Rare Earth Magnet Specification - Secondary Filtration: Cyclone Separator - Tank: Oval Type, 2 Tanks - Approximate Dimensions: Width 2500 × Depth 100 × Height 2000 mm (Effectiveness Points) By using an oval-shaped tank and circulating the coolant within the tank, cleaning work is reduced. ★ For more details, please check the "catalog." - Sales Agent: Sanotech Co., Ltd. - Manufacturer: Sumitomo Heavy Industries Fine Technology, Ltd. (Explanation will be provided by the manufacturer.)
![[Case Studies] Coolant Tank Unit - ...](https://image.mono.ipros.com/public/product/image/100/2001227565/IPROS63990571432733872993.jpeg?w=280&h=280){kind=small}
The "coolant tank unit" will have a suitable configuration that varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rat...
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Removal of Contaminated Mud] Arsenic / Recovery Case Study Magnet-type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where "arsenic" contained in contaminated sludge was removed to below environmental standards (MAG PICKER / utilizing wet method) 1. Overview A new technology using a permanent magnet drum-type magnetic separator for the removal of "arsenic" from contaminated sludge generated by construction and other activities. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator. - Removal of arsenic to below environmental standards, allowing safe utilization of treated sludge. 2. Target Industries General contractors, industrial waste treatment companies, and other soil purification-related businesses. 3. Target Issues ▲ Contaminated sludge and soil require appropriate disposal. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%). ◎ Safe utilization of treated sludge. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement. --------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
◆ Introduction to "4 Successful Cases" of Sludge Recovery from Cutting Process/Coolant Liquid!
- Filtration Equipment
- Separation device
- High-power magnetic separator, magnetic filter
[Objective] Improve suction performance to achieve a dry floor and zero waste liquid!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] The maintenance costs for liquid replacement work due to the deterioration of coolant fluid are burdensome!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment