16～21 item / All 21 items
Color ceramics
We can offer beautiful colored ceramics by combining color variations of ceramic materials with processes such as CIP molding. We can also accommodate surface finishing processes to provide high-value-added products. 【Fields】 - Writing instruments - Decorative items - Jewelry ● For more details, please download the catalog or contact us.
Porous ceramics "filter"
Using a special extrusion molding technique, ceramics with fine pores can be produced. By applying this porosity, it is possible to calculate pressure loss and create a ceramic structure with low pressure loss, which differs from conventional porous materials, making it suitable as a filter with excellent heat resistance and corrosion resistance. 【Fields】 - Electronic components and semiconductors - Scientific instruments ● For more details, please download the catalog or contact us.
Pilot, a comprehensive writing instrument manufacturer, can produce fine holes and multi-porous through-holes with an outer diameter of φ0.2 to φ8, an inner diameter of φ0.005 and a length of approximately 120mm.
Our company specializes in the manufacturing of ceramics with fine through-holes, utilizing the extrusion molding technology developed through the production of mechanical pencil leads. We focus on fine shapes and high precision, capable of producing outer and inner diameter tolerances with a dimensional accuracy of ±5%. If you require the characteristics of ceramics, such as wear resistance, chemical resistance, heat resistance, insulation, and chemical stability in production equipment, tools, or product design, and are considering fine or micro-hole shapes or long materials, please feel free to consult us. Additionally, we will be exhibiting at the "10th Advanced Ceramics Exhibition [Osaka] (CERAMIC JAPAN)" held at Intex Osaka from May 14, 2025 (Wednesday) at Booth No. 19-27 in Hall 4. We invite you to visit our booth and see our products in person.
Ceramics such as zirconia and aluminum nitride can be manufactured, focusing on high-purity alumina.
The pilot utilizes the extrusion molding technology of sharp cores and conducts consistent production within Japan. They excel at creating ceramics that are long and thin, with fine holes, similar to sharp cores, using their unique molding technology. They offer high-purity alumina, zirconia, and aluminum nitride with outer diameters ranging from φ0.2 to φ8, inner diameters starting from φ0.005, and lengths of approximately 120mm. Additionally, they can provide single-hole, multi-hole, and porous bodies. Combinations of different outer and inner shapes are also possible. 【Features】 - Manufactured using extrusion molding technology for sharp cores - Specializes in small diameter sizes that are considered difficult to produce in rod or pipe shapes - Capable of molding from fine single holes to multi-holes through extrusion - Optimization in all processes, starting from raw materials - High-precision products can be provided
![[Must-see for Designers and Developers] Pilot's Micro-Pore Ceramics](https://image.mono.ipros.com/public/product/image/3de/2001536156/IPROS8941179780924170409.png?w=280&h=280)
Microporous ceramics: Capable of producing pores with a minimum diameter of φ0.02mm. New possibilities opened up by pilot microporous ceramics.
For pores with a diameter of less than 1mm, it is generally considered difficult to create deep holes of 10mm or more using drilling or laser processing. Our company can manufacture deep holes of over 100mm with an inner diameter of φ0.02mm using high-precision extrusion molding. The inner diameter dimension tolerance is ±5%, and due to the extrusion molding process, the variation within the same lot is small. We can also create through holes with combinations of different shapes and hole diameters, allowing for structures with freely adjustable wall thicknesses from thin to thick. The materials used are high-purity alumina, zirconia, and aluminum nitride. 【Features】 ■ Capable of producing holes from φ0.02mm to a length of 100mm using our unique technology ■ Can produce deep holes with freely adjustable wall thicknesses from thin to thick *For more details, please refer to the materials. Feel free to contact us with any inquiries.
高精度な押出成形による微細孔で流量のばらつきを抑制。ドライエアー流量測定データを公開中
微細孔・多孔セラミックスでドライエアーの流量を測定。 個体による流量値のバラツキが少なく、安定した流量が得られました。 ◎例1）材質：ジルコニア、長さ：10mm、孔数：1個、N＝20 ■圧力：50kPa、孔径：0.05mm Ave：3.35／Max：3.43／Min：3.25（mL/min） ■圧力：5kPa、孔径：0.1mm Ave：3.52／Max：3.60／Min：3.43（mL/min） ■圧力：5kPa、孔径：0.2mm Ave：51.47／Max：51.96／Min：51.02（mL/min） ◎例2）材質：ジルコニア、長さ：10mm、N＝20 ■圧力：50kPa、孔径：0.02mm、孔数：20 Ave：2.00／Max：2.07／Min：1.97（mL/min） ■圧力：50kPa、孔径：0.026mm、孔数：10 Ave：3.47／Max：3.54／Min：3.37（mL/min） ※上記の数値はあくまでも参考値ですので、実際にご使用される 寸法試作にてご確認いただけますようお願いいたします。
