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Continuous molding of ultra-fine pores with a diameter of φ0.01mm is possible through extrusion molding.
We manufacture and sell fine ceramic parts made of zirconia and high-purity alumina, with an outer diameter of φ0.2mm and above, a hole diameter of φ0.01mm and above, a length of 0.5mm and above, and a number of holes ranging from 1 to several hundred.
Here are some examples of porous ceramics production!
【Applications】 - Semiconductor manufacturing equipment parts → Filters → Various nozzles → Rectifying plates → Flow control → Microreactors
Here are some examples of the production of irregular ceramics!
It is an application technology that can be manufactured by combining different shapes of outer and inner diameters.
We will introduce examples of submicron processing!
- It is possible to perform sub-micron precision machining on ceramics. - High-precision outer diameter machining at the sub-micron level is possible. - High-precision hole machining with a hole diameter of Φ40μm or more is possible. - High-precision surface finishing machining is possible.
For controlling the flow rate of gases and liquids. Achieving stable flow and reduced pressure loss.
The pilot's "porous ceramics" can create numerous through-holes for extrusion molding. It is possible to mold thin ceramics with a minimum outer diameter of φ0.3 mm, fine-pore ceramics with a minimum pore diameter of φ0.02 mm, and through porous ceramics with over 100,000 holes. These are used in fields such as analysis, automotive, and semiconductors. 【Features】 ■ Even for pores with a diameter of less than 1 mm, it is possible to produce items with an aspect ratio of over 200. ■ High aspect ratio holes are penetrated in the extrusion direction. ■ Since the holes are straight and pass through a dense body, stable flow rates can be achieved. *For more details, please refer to the product catalog available for PDF download. Feel free to contact us with any inquiries.
![Fine ceramics [complex shapes]](https://image.mono.ipros.com/public/product/image/261/2000132466/IPROS1670025504099127913.JPG?w=280&h=280)
Molding know-how and mold technology for realizing complex shapes.
Based on the molding know-how and mold technology cultivated through writing instruments, we can manufacture small and complex-shaped ceramics injection molding (CIM) parts. These can be used for orthodontic attachments (such as brackets) and medical components. 【Processing Examples】 - We manufacture orthodontic attachments, specifically "brackets," through ceramics injection molding (CIM). - The brackets are made from ultra-fine zirconia powder as the raw material and are precisely injection molded. - We have implemented unique innovations in the manufacturing process to achieve sufficient durability for use. - To enhance the adhesion of adhesives to tooth surfaces, they have a special structural shape (patent pending). A special surface treatment has achieved an aesthetically pleasing mirror-like gloss. For more details, please download the catalog or contact us.
![Fine ceramics [color ceramics]](https://image.mono.ipros.com/public/product/image/7d3/2000132473/IPROS2160317625952859908.JPG?w=280&h=280)
Polishing techniques that express vibrant colors
Fine ceramic materials in colors such as white, black, blue, gray, and pink can be used to manufacture colored ceramics. Using various colored ceramic materials, we shape and fire them, apply surface finishing according to specifications, and also expand into products such as jewelry, decorations, and writing instruments. [Processing Examples] With press molding such as cold isostatic pressing (CIP), it is possible to shape pipes and plates with a diameter of 5 mm or more. For more details, please download the catalog or contact us.
Deformed ceramics "nozzle"
By utilizing the unique shapes and characteristics of single and multiple holes created through extrusion molding, we can expand into various nozzle applications. We can meet various needs regarding hole size, hole shape, number of holes, and outer shape. 【Fields】 - Zirconia - Alumina ● For more details, please download the catalog or contact us.
Silver resistance element/alumina sensor bobbin/temperature sensor using the element
The material is high-purity alumina, which has excellent insulation properties and can withstand high temperatures. The shape has a precise aspect ratio, ranging from one hole to multiple holes. It is characterized by being easy to thread wires through and easy to wind wires. 【Fields】 - Measurement - Power generation - Automotive, etc. ● For more details, please download the catalog or contact us.
Ideal for sensor insulators! Supports reduced outgassing with high-purity ceramics.
The insulator that insulates the lead wires connected to the temperature sensor requires fine ceramics with high density, high strength, and high purity. Advanced extrusion technology has enabled stable molding with a small inner diameter of approximately 20μm. It can be used for applications requiring heat resistance, chemical resistance, corrosion resistance, wear resistance, and electrical insulation. *For more details, please contact us.*
Corresponding to the requested hole diameter for the electrode used in the discharge machining.
The fine-pore ceramic material manufactured by extrusion molding can be precisely processed to create high-precision guides with a high aspect ratio (up to several hundred times), enabling linear processing accuracy with the discharge gap. By attaching metal or resin housings, you can design custom electrode guides tailored to your discharge machining equipment. The hole diameter can be as small as Φ0.02 (with a precision of ±1μm), and we can accommodate orders starting from just a few pieces, so please feel free to consult us. For more details, please contact us or download the catalog.
Can be utilized in processes that require wear resistance, insulation, and corrosion resistance. Achieves a small diameter of 0.5 to 2.0 mm.
Our company utilizes the technology cultivated in the manufacturing of mechanical pencil leads to produce fine, long-shaped ceramic products called "Zirconia Rods." Until now, we have offered these as original products, but in response to numerous requests, we have added standard products to our lineup. You can choose from four types with diameters ranging from 0.5 to 2.0 mm (in 0.5 mm increments). These are ideal for processes where "the use of metals is not suitable," such as those requiring wear resistance and insulation. They can also be used as materials for manufacturing components of precision equipment that are becoming smaller. 【Features】 ■ Capable of producing high-density molded bodies through our unique kneading, extrusion molding, and firing technology ■ Provides a smooth surface with an Ra of approximately 0.2 due to extrusion molding ■ Short lead times are possible because of domestic manufacturing ■ Sold stored in a dedicated slide tray that is easy to retrieve and has excellent preservation properties *For more details, please download the materials or feel free to contact us.
Microporous ceramics: Production of minimum pore diameter Φ0.02mm is possible.
In general, for drilling and laser processing, it is considered difficult to create deep holes with an aspect ratio (depth/inner diameter) of 10 or more for holes with a diameter of less than 1mm. Our company is capable of producing items with an aspect ratio of over 200 using advanced extrusion molding. Additionally, we can manufacture with a free wall thickness, and for "thin-walled pipe shapes," which are prone to deformation and uneven wall thickness, we can produce with a wall thickness of 0.1mm and a length of 100mm (when the outer diameter is Φ1.3mm). The materials used are alumina, zirconia, and aluminum nitride. 【Features】 ■ Capable of producing holes from Φ0.02mm to a length of 100mm using our unique technology ■ Can manufacture deep holes with any wall thickness, from thin to thick ■ Contributes to stable flow rates and pressure loss reduction in fluid control components with stable inner diameter dimensions *For more details, please refer to the materials. Feel free to contact us with any inquiries.
We will introduce examples of color ceramics processing!
We can manufacture color ceramics using fine ceramic materials in white, black, blue, gray, pink, and other colors. Using various color ceramic materials, we shape and fire them, apply surface finishing according to specifications, and also expand into products such as jewelry, decorations, and writing instruments.
![Fine ceramics [secondary processing]](https://image.mono.ipros.com/public/product/image/47e/2000132457/IPROS7702311884656921372.JPG?w=280&h=280)
Submicron high-precision processing technology and measurement technology.
We can perform precise sub-micron machining on ceramics. High-precision outer diameter machining at the sub-micron level is possible. High-precision hole machining with a diameter of Φ40μm or more is possible. High-precision surface finishing is possible. These can be used for optical communication ferrules, optical device components, electrode guides for discharge machining, and more. For further details, please download the catalog or contact us.
