There are also examples of medical device parts and aerospace-related parts. We can accommodate a wide range from lots of 10 pieces to tens of thousands!
The "Metal Injection Molding" method is a processing technique that creates metal parts in the desired shape by mixing powdered metal with a binder and injecting it into a mold.
It excels in producing fine thin-walled shapes with thicknesses ranging from 0.2 mm to 5 mm. It can accommodate millimeter orders and demonstrates properties equivalent to those of melted materials, such as torsion and bending. With a density of over 95%, the pores take on a round, independent shape, resulting in excellent mechanical strength.
During the binder debinding process, high-speed debinding and sintering are performed to minimize the alteration and deformation of the metal powder. Various conditions such as vacuum, reducing atmosphere, inert atmosphere, and high-pressure atmosphere can be precisely controlled, allowing for sintering processes suitable for each type of metal.
There are also examples in medical devices and aerospace components, and it can handle a wide range of production from batches of 10 to tens of thousands.
【Features】
■ Small lot products of fewer than 3000 pieces are supported with low-cost dedicated molds.
■ In addition to standard metal injection materials, a wide range of materials is accommodated.
■ All processes, including precision machining, heat treatment, and plating, are integrated into a single production line.
■ Quick response to low-cost, short lead times, and design changes or corrections.
■ The entire process from mold creation to machining is managed in-house.
*For more details, please refer to the related link page or feel free to contact us.
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