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Molding×角一化成 - List of Manufacturers, Suppliers, Companies and Products

Molding Product List

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Rotational two-color molding

Rotational two-color molding

Reducing the number of parts and assembly man-hours! Introduction of a molding method using two molds with different cavities.

"Rotational Two-Color Molding" is a molding method that uses two molds with different cavities to perform the following steps in one cycle: (1) Primary molding, (2) 180° rotation of the movable mold, (3) Secondary molding, (4) 180° rotation of the movable mold... This process is repeated continuously. It reduces the number of parts and assembly labor, and features improvements in functionality and aesthetics due to the use of two different materials. 【Features】 ■ Reduction in the number of parts and assembly labor ■ Enhanced functionality through the use of two materials (such as sealing properties and mechanical characteristics) ■ Improved aesthetics *For more details, please refer to the PDF document or feel free to contact us.

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Molding Process: Two-color Resin Molding

Molding Process: Two-color Resin Molding

We own a large number of large two-color molding machines! Cost reduction, quality improvement, and new functional design can be achieved.

"Two-color molding" is a molding method that combines different resin materials into a single unit. By molding different materials in a single cycle using various methods, it is possible to achieve cost reduction, quality improvement, and new functional designs. In particular, our company has a large number of large two-color molding machines as a feature. [Features] ■ It is possible to impart functionality. ■ It is possible to add decorative properties. ■ Costs can be reduced. ■ Number of molding machines owned: 12 units in the 100t to 800t class. *For more details, please refer to the PDF document or feel free to contact us.

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DSI molding

DSI molding

Improved design! Mold costs are reduced, and the number of parts and assembly labor can be minimized.

"DSI molding" is a new molding technology for injection molding hollow bodies and laminated structures. Using a mold with two types of cavities, (1) Form the primary side ⇒ (2) Die slide from the primary cavity on the fixed side to the secondary cavity ⇒ (3) Form and remove the secondary side ⇒ (4) Die slide from the secondary cavity on the fixed side back to the primary cavity These steps are repeated in one cycle. Compared to rotational two-color molding, this method reduces mold costs as it only requires one surface for the mold, and it can decrease the number of parts and assembly labor. 【Features】 ■ Mold costs are reduced as only one surface is needed compared to rotational two-color molding ■ Reduction in the number of parts and assembly labor ■ Improved functionality through the use of two types of materials (sealing properties, mechanical characteristics, etc.) ■ Enhanced design appeal (combination of different colored materials) *For more details, please refer to the PDF document or feel free to contact us.

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In-mold assembly molding

In-mold assembly molding

Reduce the number of parts and assembly man-hours! It is possible to incorporate mobility into the assembly section of two materials.

"In-mold assembly molding" is a molding technique that performs both molding and assembly within the mold for products that typically require assembly after molding. Integrated molded products that allow for louver drive or hinge drive can be obtained in an assembled state after removal from the mold. Additionally, due to the special mold structure, it is possible to provide mobility to the two-material assembly section. [Features] - Molding and assembly are performed within the mold - Reduction in the number of parts and assembly labor - Special mold structure allows for mobility in the two-material assembly section *For more details, please refer to the PDF materials or feel free to contact us.

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Sandwich molding

Sandwich molding

Cost reduction through effective use of recycled materials! Multi-material molding is possible within a single clamping operation.

"Sandwich molding" is a molding technology that uses a dedicated molding machine to simultaneously inject different materials, allowing for the creation of structures with a skin layer and a core layer. It can be molded using a single mold designed for conventional single-color injection molding, enabling multi-material layered molding within a single clamping operation. Additionally, the functionality is enhanced through multi-color and multi-layering, such as surface modification effects using functional resins in the skin layer and prevention of sink marks in thick products. [Features] ■ Can be molded using a single mold designed for conventional single-color injection molding ■ Enables multi-material layered molding within a single clamping operation ■ Enhanced functionality through multi-color and multi-layering - Surface modification effects using functional resins in the skin layer - Prevention of sink marks in thick products ■ Cost reduction through effective use of recycled materials *For more details, please refer to the PDF document or feel free to contact us.

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3-color composite molding

3-color composite molding

Composite molding is possible with a single mold! A technology that can mold three different materials in one cycle.

"3-color composite molding" is a technology that allows for the molding of three different materials in a single cycle using our specialized molding machine. It is possible to add material C to the sandwich molding of material A and material B. The feature is that composite molding can be done with a single mold, allowing for the injection of three types of materials within one clamping operation. Please feel free to contact us when you need assistance. [Features] - Composite molding can be done with a single mold - Three types of materials can be injected within one clamping operation *For more details, please refer to the PDF document or feel free to contact us.

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Rubber molding

Rubber molding

We can provide products using various molding methods according to our customers' needs!

Our company can provide a variety of molded products, including industrial rubber molded products, general molded products, and insert molded products, tailored to meet customer needs through various molding methods. We accommodate molding techniques such as "direct pressure molding," "direct pressure injection molding," and "injection molding." Additionally, we can develop customer-grade materials according to the application of the products. 【Features】 ■ Direct Pressure Molding - A general molding method where the product is removed from the mold after vulcanization. ■ Direct Pressure Injection Molding - Used for complex product shapes that are difficult to prepare with direct pressure molding. ■ Injection Molding - Raw materials are heated in a cylinder to a fluid state and injected into the mold cavity for vulcanization. *For more details, please refer to the PDF document or feel free to contact us.

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