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Molding×フルヤ工業 - List of Manufacturers, Suppliers, Companies and Products

Molding Product List

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Insert molding

Insert molding

Insert molding

Insert molding is a technology that involves inserting pre-formed materials such as metal, fabric, or different types of resin molded products into a mold to create a fully integrated product. Compared to inserting and bonding in a later process, it achieves significantly higher strength and durability. Insert molding allows for the development of a wide range of products that leverage the individual advantages of materials, such as combining the rigidity of metal with the flexibility of plastic, or merging the soft feel of fabric with the durability of plastic. □■Features of Insert Molding■□ - Since the inserts are molded in advance, it results in strong and highly reliable products. - A wide variety of insert materials, including metal, fabric, ceramics, glass, and wood, can be used, meeting the molding needs of various industries. - Depending on the mold structure, it is also possible to completely encapsulate the insert components. *For more details, please inquire through material requests or downloads.

  • Contract manufacturing

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Subsequent Technology: Thermoplastic/LSR Multi-material Molding

Subsequent Technology: Thermoplastic/LSR Multi-material Molding

It is a technology for bonding materials with opposing molding processes within the same process.

"Thermoplastic/LSR dissimilar material molding" is a technology that bonds materials with opposing molding processes, specifically thermoplastic resin and liquid silicone rubber (thermosetting), within the same process. By bonding silicone rubber, which has physical advantages such as permanent compression set, heat resistance, and electrical insulation compared to elastomers, with thermoplastic resin, it enables product development in a wide range of fields that were previously unachievable. Due to the scientific nature of the bonding, there is no need for joints using anchors or bridges, making product shapes and mold design easier. 【Features】 ○ Enables product development in fields that conventional elastomers could not address. ○ By coexisting different properties within the same product, molded items that leverage both characteristics can be created. ○ Since bonding occurs within the same process, it allows for a reduction in assembly and insert work. ○ Not only traditional core rotation two-color processes but also mold-in plate rotation two-color compatibility increases design flexibility. For more details, please contact us or refer to the catalog.

  • Calibration and repair
  • Processing Contract

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Molding Technology - Insert Molding

Molding Technology - Insert Molding

It is possible to develop a wide range of products that leverage the individual strengths of materials, resulting in high strength and durability.

Insert molding is a technology that involves inserting metal, fabric, or various types of resin molded products into a mold beforehand to create a fully integrated product. Compared to inserting and bonding in a later process, it achieves significantly higher strength and durability. 【Features】 - Combines the rigidity of metal with the flexibility of plastic - Merges the soft feel of fabric with the durability of plastic - Enables a wide range of product development that leverages the individual strengths of materials For more details, please contact us or refer to our catalog.

  • Processing Contract

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Molding technology - Elastomer molding

Molding technology - Elastomer molding

A revolutionary molding material that overturns common sense: the elasticity of rubber and the plasticity of plastic.

Elastomers, which combine the elasticity of rubber and the plasticity of plastics, are a groundbreaking molding material that overturns the conventional wisdom of "plastic = hard." At Furya Industries, we are boldly taking on the challenging and often avoided task of elastomer molding, which is more difficult than working with plastics, while also leveraging our unique technologies and know-how accumulated over many years to embark on new material development. We aim to create new high-value-added products using elastomers that embody both "beauty" and "gentleness." For more details, please contact us or refer to our catalog.

  • Processing Contract

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Material molding in a clean room: "Two-color molding" "Different material molding"

Material molding in a clean room: "Two-color molding" "Different material molding"

Supports molding in a clean room. Consistent production from molding to inspection and packaging. Extensive experience in medical and hygiene products.

Our company has three cleanroom factories with a class 100,000 rating, where we perform "two-color molding," which combines different colored materials for processing, and "multi-material molding," which adheres different materials to create a single molded product. "Two-color molding" achieves high durability and a luxurious finish, while "multi-material molding" contributes to enhanced functionality and reduced manufacturing costs. 【Features】 ■ Consistent production from molding to inspection and packaging ■ Two-color molding enables the development of products with a rich variety of colors ■ Multi-material molding allows for the development of products that leverage the characteristics of different materials ■ Equipped with three cleanroom factories tailored to the products being manufactured ■ It is rare to have a system capable of producing two-color molded products in a cleanroom *For more details, please refer to the materials. Feel free to contact us with any inquiries.

  • Processing Contract

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Injection molding of 250mm × 250mm.

Injection molding of 250mm × 250mm.

We have newly introduced a 300-ton injection molding machine. It is also capable of molding materials with fillers.

Furuya Industrial Co., Ltd. has newly introduced a 300t injection molding machine. It can now accommodate molding sizes from the previously manageable 180mm×180mm to 250mm×250mm. It is designed for corrosion and wear resistance, and can also mold materials with fillers. It has a maximum injection pressure of 225Mpa and a maximum injection speed of 240mm/sec, enabling thin-walled molding as well. *For more details, please contact us.

  • Injection Molding Machine

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Injection molding for DSI hollow bodies

Injection molding for DSI hollow bodies

About injection molding for DSI hollow bodies.

DSI (Die Slide Injection Molding) is an injection molding method developed by Japan Steel Works that allows for the rapid and accurate molding of complex internal structures in hollow bodies. In the first injection, semi-finished products (two-part products) are molded, and the mold is slid using a hydraulic mechanism to form the hollow body. Further, melting and bonding are performed through a second injection. The DSI method also resolves issues such as uneven wall thickness and weak bonding strength that were seen in conventional hollow molding methods. ■Features■ - Capable of molding complex hollow bodies and assembly molding with insert parts, as well as sealing molding. - Eliminates the need for post-processing, contributing to reduced molding costs and increased productivity. - Bonding areas have a strength approximately 1.5 to 2.0 times that of vibration welding. - Easy control of wall thickness (1.5 to 5.0 mm) and high dimensional accuracy. *For more details, please inquire through a request for materials or download.

  • Calibration and repair
  • Contract manufacturing

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Two-color, different material molding

Two-color, different material molding

Two-color, different material molding

Two-color molding is a technique that shapes two different colored materials of the same type, creating products rich in fashion appeal. Unlike painting or hot stamping, it allows for durable decoration and a high-quality finish. Dissimilar material molding is a technique that bonds two types of materials during the molding process, enabling the coexistence of different material properties in a single molded product. This eliminates the need for post-processing tasks like adhesive work, allowing for cost reduction. Both technologies significantly expand the applications of products. □■Features of Two-Color Molding■□ - A wide variety of product developments is possible through diverse color combinations. - High durability decoration and a luxurious finish achieve high added-value products. □■Features of Dissimilar Material Molding■□ - By combining materials with different properties, molded products that leverage both characteristics can be created. - Cost reduction is possible as post-processing is unnecessary. - Enhances the fashionability and functionality of products. *For more details, please inquire through document requests or downloads.

  • Contract manufacturing

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Elastomer molding

Elastomer molding

Elastomer molding

Elastomers, which combine the elasticity of rubber and the plasticity of plastics, are groundbreaking molding materials that overturn the conventional wisdom of "plastic = hard." At Furya Industries, we are boldly tackling the challenging and often avoided elastomer molding, which is more difficult than plastic molding, while also leveraging our unique technologies and know-how accumulated over many years to embark on new material development. We aim to create new high-value-added products using elastomers that embody both "beauty" and "gentleness." □■Features of Elastomer Molding■□ - Possesses excellent rubber elasticity. - Highly flexible with a wide range of hardness. - Adopted in a wide range of fields such as industrial, sports, and automotive applications, and can accommodate various elastomers (TPU, TPS, TPO, TPEE, TPAE, PVC, etc.) according to the required characteristics. *For more details, please inquire through a request for materials or download.

  • Contract manufacturing
  • Prototype Services

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Injection Molding Method DSI Molding

Injection Molding Method DSI Molding

It is a method that allows for quick and accurate molding even of complex hollow structures.

DSI (Die Slide Injection Molding) is an injection molding method developed by Japan Steel Works, which allows for the rapid and accurate molding of complex hollow structures. In the first injection, semi-finished products (two-part items) are molded, and the mold is slid using a hydraulic mechanism to form the hollow body, followed by melting and bonding in the second injection. DSI resolves issues such as uneven wall thickness and weak bonding strength that were seen in conventional hollow molding methods. 【Features】 - Capable of assembly molding and sealing molding with complex hollow bodies and insert parts. - Eliminates the need for post-processing, contributing to reduced molding costs and increased productivity. - Bonding strength is approximately 1.5 to 2.0 times that of vibration welding. - Can accommodate three-dimensional uneven shapes on the bonding surface. - Easy control of wall thickness (1.5 to 5.0 mm) with high dimensional accuracy. For more details, please contact us or refer to the catalog.

  • Injection Molding Machine
  • Processing Contract

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Molding technology for two-color and different material molding

Molding technology for two-color and different material molding

We mold two different colored materials of the same type to create fashionable products.

"Two-color molding" is a technology that shapes two different colored materials of the same type, creating products rich in fashion. Unlike painting or hot stamping, it allows for durable decoration and a high-quality finish. "Dissimilar material molding" is a technology that bonds two types of materials during the molding process, enabling the coexistence of different material properties in a single molded product. This eliminates the need for post-processing such as adhesive work, allowing for cost reduction. Both technologies significantly expand the applications of products. 【Features of Two-color Molding】 - A wide variety of product development is possible through diverse color combinations. - High-value-added products are realized through durable decoration and a luxurious finish. For more details, please contact us or refer to the catalog.

  • Calibration and repair
  • Processing Contract

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Molding of dissimilar materials: thermoplastic resin × liquid silicone rubber

Molding of dissimilar materials: thermoplastic resin × liquid silicone rubber

We bond materials with opposing molding processes within the same process. This enables product development in areas that conventional elastomers could not address!

Thermoplastic = Thermoplastic resin and LSR (Liquid Silicone Rubbers) = Liquid silicone rubber (thermosetting) molding of different materials is a technology that bonds materials with opposing molding processes within the same process. By bonding silicone rubber, which has physical advantages such as permanent compression set, heat resistance, and electrical insulation compared to elastomers, with thermoplastic resin, it becomes possible to develop products in a wide range of fields that were not previously feasible. Due to the chemical bonding, there is no need for joints using anchors or bridges, making product shape and mold design easier. 【Features】 ■ By coexisting different characteristics within the same product, molded products that utilize both features can be created. ■ Since bonding occurs within the same process, it is possible to reduce labor for assembly and inserts. ■ Not only traditional core rotation two-color processes but also mold-in plate rotation two-color compatibility increases design flexibility. *For more details, please contact us or refer to the catalog.

  • Calibration and repair
  • Processing Contract

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250×250mm large resin insert molding

250×250mm large resin insert molding

We have introduced a 220T rotary large vertical injection molding machine. It is capable of large insert molding.

Furuya Industrial Co., Ltd. introduced a rotary large vertical injection molding machine in November. The 220T injection molding machine is the largest among the molding machines we own. This device is equipped with a high corrosion-resistant and high wear-resistant screw cylinder. We are now able to accommodate large resin insert molding, so please feel free to contact us. Size: approximately 250mm x 250mm. *For more details, please inquire.

  • Contract manufacturing

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