Prevention Device Product List and Ranking from 118 Manufacturers, Suppliers and Companies

Powder Bridge Countermeasure Case Study Collection [Free Equipment Rental Available]

Attention those troubled by blockages and jams in hopper silos! We are offering a free collection of case studies on powder bridging solutions! Free equipment rental available!

The powder bridge prevention device "Blow Disk" easily improves the flow of powder and granular materials through air injection and the vibration of a rubber disk. It is highly effective at a low cost! It also gains the understanding of stakeholders. Before incurring large costs, please try the easy-to-install and economical "Blow Disk." 【New Bridge Breaker "Blow Disk" Free Rental Available!】 We offer free rentals of the actual device to everyone who requests it. Please fill out the last page of the catalog download and send it to us. We will send it to you promptly. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this device excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. ● For more details, please download the catalog or contact us directly.

Company：ミナギ
Price：Other

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[Case Study] Introduction of Powdered Activated Carbon Injection Equipment into Silos

Introduction of powder activated carbon injection equipment into the silo! A case study of solutions by powder handling professionals is presented!!

The introduction of this bridge prevention device has been implemented in the hopper section of the storage silo for powdered activated carbon. There is a vibrating discharge device at the bottom of the silo, and it is installed in the hopper section above it. Eight standard blow discs are installed, and the controller, which contains four solenoid valves, sequentially turns on the air in four locations, dividing the blow discs into pairs. The blow discs intermittently flow air along the inner surface of the silo. This air aeration, along with the vibrations generated by the silicone discs, ensures a reliable flow of the powder. It is possible to easily resolve issues related to the rat hole phenomenon and discharge failures caused by bridging in the powder. 【Overview】 ○ Silo diameter: 3000φ ○ Discharge rate: approximately 5 m³/hr ○ Chemical name, etc.: powdered activated carbon (moisture content below 5%, apparent specific gravity of about 0.2) *For more details, please contact us or download the catalog to view.

Company：ミナギ
Price：Other

Other powder equipment
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Introduction to prevent bridging of plastic crushed products.

Introducing a case of bridge prevention in silos for crushed waste plastic.

At a paper-related company, our bridge prevention device "Brodisk" has been introduced to prevent bridging in silos for crushed waste plastic. [Summary of Conditions] ● Material: Crushed plastic (Size: approximately a few mm, Moisture: below 3%) ● Silo dimensions: Diameter 3200φ, Outlet diameter 250A, Cone height 2600 ● Installation position... Please refer to the left schematic. (This is a schematic of a comparable case. The actual setup may vary slightly.) ● Operating method... 16 Brodisks are controlled by the C-6 controller and 4 solenoid valves, activating 4 disks sequentially with air ON. For more details, please refer to the catalog or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

Company：ミナギ
Price：Other

Powder Supply Device
Other powder equipment
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0264 Bridge measures for polyethylene crushed products

Introduction of case studies for the bridge breaker "Brodisk."

For the bridge prevention of polyethylene crushed products, we have adopted our blow disc with vibration and air injection. Previously, the personnel on-site dealt with the issue through hammering, which frequently caused problems, leading to the installation of the blow disc. We received a call from the on-site personnel expressing a desire to first confirm the actual product, so we sent the product (on loan) for their satisfaction before implementation. Of course, the bridge issue was resolved, and they were pleased. [Overview] ■ Hopper: Diameter 2000φ, discharge section 300φ ■ Material: Polyethylene crushed products, including chip-shaped and fine materials *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

Other powder equipment
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0273 Preventing the rat hole phenomenon in natural zeolite.

Preventing the rat hole phenomenon! Introducing case studies from powder handling professionals.

This is a case we consulted on regarding the occurrence of rat holes due to the type of zeolite products. Some products can be addressed with a knocker, but the rat hole phenomenon occurs depending on the product's particle size and moisture content. To solve this, we adopted air injection and vibration equipment. 【Hopper Overview】 ■ Air transport tank: (Diameter 2000φ, discharge section 250φ) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them via the link below.

Company：ミナギ
Price：Other

Other powder equipment
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0102 Prevention of Clogging in Activated Carbon Storage Silos

Case study of a Brody disk adopted as an airation device for bridge prevention.

As an air aeration device to prevent bridging in the activated carbon storage tank of the incineration equipment, we are using a BroaDisk. In this case, the customer previously used another method of aeration, which resulted in some discharge issues, but this time it has been operating smoothly without any problems. In incineration plants, it is widely adopted for clogging countermeasures in slaked lime tanks and reaction aid powder tanks. 【Overview】 ■ Silo diameter: 1900φ ■ Hopper height: 2800 ■ Number of BroaDisk units installed: 8 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, as well as the risk of foreign matter contamination. Our silicone disks have excellent strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us. You can check it from the link below.

Company：ミナギ
Price：Other

Other powder equipment
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Eliminate the powder clogging at the top of the 2S discharge outlet.

Install the Brodisk Mini and Brodisk to prevent discharge failures!

We will introduce a case where the blockage phenomenon at the discharge section of the powder hopper in vacuum powder transport equipment was resolved using the "Blow Disk Mini." Due to the small discharge diameter of 2S, blockages occurred in this upper section, so two Blow Disk Minis were installed in this area. Additionally, to prevent bridging in the upper section, two Blow Disks were installed in the central part of the hopper. A controller with one built-in solenoid valve simultaneously controls the ON/OFF operation of the two Blow Disk Minis and the two Blow Disks to prevent discharge failures. 【Overview】 ■ Hopper diameter: 800φ ■ Discharge diameter: 2S ■ Powder type: Industrial chemicals (appearance similar to flour) * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

Other powder equipment
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Eliminate the adhesion of the "fusuma" near the level gauge.

Eliminating adhesion of fusuma! Introducing case studies of Brody disks.

This is a case where we were consulted about a situation where a fusuma (sliding door) got stuck in the chute section of a screw conveyor, causing the level gauge to malfunction. We were asked if there was anything that could be done. Since fusuma can indeed be troublesome, we decided to lend them a product for testing. The sticking started about 200mm from the bottom of the level gauge, so we installed the product in that area and conducted a test. The results were good! They adopted it immediately. Additionally, they later introduced a controller for automation. [Overview] ■ Chute Size: 200×300 ■ Target Object: Fusuma (Moisture: approximately 30%) ■ Level Gauge: Rotary Type * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

Other powder equipment
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0379 Prevention of adhesion of heavy calcium carbonate

As a measure to prevent the adhesion and growth of heavy calcium carbonate inside the chute, a brodie disk is installed.

This is an example of a delivery made to a mining manufacturer. It seems that a hammering device was installed earlier, but it did not work well, and they consulted us. Since we have had similar experiences, we provided a layout proposal that is worth considering, and they have since implemented it. 【Overview】 ■ Target material: Heavy calcium carbonate (powder form) ■ Chute: 1000L (approximately 50° incline) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

Company：ミナギ
Price：Other

Other powder equipment
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Preventing bridges caused by the influence of the butterfly valve.

The target material is resin powder! It has been adopted to prevent bridging caused by the opening and closing of the butterfly valve at the discharge section.

This time, the target material is resin powder, which cannot be said to have good fluidity, but we adopted this equipment to prevent bridging caused by the opening and closing of the butterfly valve at the discharge section. In this case, in addition to four blow disks, we have installed four mini blow disks near the bottom of the hopper, close to the valve body, to address powder clogging caused by the butterfly valve. We were informed that the final user's evaluation after the equipment started operation was 95 points. Thank you very much. 【Overview】 ■ Hopper diameter: 1200φ ■ Discharge section: 200A butterfly valve * For more details, please refer to the PDF materials or feel free to contact us. * Our website features many implementation examples. You can check them from the link below.

Company：ミナギ
Price：Other

Other powder equipment
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0619 At the cement weighing equipment

Resolving troubles! Introducing a case where four Brody Disk Minis were installed in the cement accumulation area of the discharge chute.

We would like to introduce a case where we delivered "Blow Disk Mini" to a batch plant manufacturer. The consultation involved an issue where cement was accumulating and clogging just below the butterfly valve in the discharge chute. As a countermeasure, we installed four units of our product in the cement accumulation area of the discharge chute, successfully resolving the problem. 【Case Overview】 ■ Issue - Cement accumulates just below the butterfly valve in the discharge chute, eventually causing a blockage. ■ Result - By installing four Blow Disk Minis in the cement accumulation area of the discharge chute, the problem was resolved. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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Preventing the bridge of the tea cake hopper.

Brodiscs and Brodisc Minis are available for loan! We will send them quickly.

This is a case where a beverage manufacturer adopted the "Brodisk Mini." "We would like to adopt the Brodisk as a countermeasure because a bridge occurs in the tea lees hopper, but we are unsure whether the Brodisk or the Brodisk Mini is better due to the size of the hopper," they consulted us. After explaining the selection points, we lent both models for testing by the customer, which led to the adoption of our product in large quantities. The results were reported to be very good, and after this adoption, it has been used in multiple locations through horizontal expansion. [Product Specifications, etc.] ■ Brodisk Mini BD-08S-W, multiple units *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

Other powder equipment
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0707 Preventing the rat hole phenomenon of PVC powder (Brodie Disk Mini)

Simultaneously turn ON/OFF four Brody Disk Minis with the C-SV1 controller!

We would like to introduce a case study of the implementation of the "Blow Disk Mini" for users in the resin industry. We received an inquiry through a canning contractor. They mentioned, "If no specific measures are taken, rat holes will occur (from the resin manufacturer), and we would like to install the Blow Disk when newly fabricating the hopper. We would appreciate advice on the detailed arrangement." After reviewing the hopper drawings and powder samples, we provided information on appropriate arrangements and controls, which led to their adoption. The results after implementation were, of course, evaluated as "good" by the customer. 【Case Overview】 ■ Material: PVC powder ■ Hopper Diameter: Φ280 ■ Discharge Diameter: Φ80 ■ Number of Hoppers: 2 ■ Arrangement & Control: (per hopper) - 4 Blow Disk Minis (2 at different heights) - Simultaneous air ON/OFF for 4 Blow Disk Minis with controller C-SV1 *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

Other powder equipment
Mixer/agitator
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Mounting on the hopper of the powder roll feeder.

The results are good! There is no longer any occurrence of bridging even with very fine A powder.

This is a case study of measures taken to prevent bridging in a mixture of powder A and powder B. Powder A has an average particle diameter of about 3 μm, while powder B is coarse. There are several mixing ratios, but in many cases, bridging does not occur with the installation of partition plates in the hopper. However, when the proportion of powder A exceeds a certain level, bridging could not be resolved with partition plates or vibrators. We reviewed the powder samples and hopper diagrams, and based on our past experience, we suggested arrangements. We lent out samples, and the customer made the decision to implement them. The results were favorable, and bridging no longer occurred even with very fine powder A alone. [Case Overview] ■ Hopper Size: 800 (inclined surface) × 500 (vertical surface) ■ Arrangement: 2 breeding disks installed per inclined surface, totaling 4 disks ■ Control: 4 breeding disks controlled by controller C-SV1 *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

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Bird Damage Prevention Device for Transmission Towers - 'Crow Tree'

Repelling crows! Preventing nesting on transmission towers and concrete pillars.

We offer a range of products, including the "Crow Tree" developed by Kanae Co., Ltd., that can be easily installed!! The "Crow Tree" is a bird damage prevention device designed to prevent crows from nesting on transmission towers, concrete poles, and even throughout the tower structure. It uses PET wire that excels in strength and weather resistance. The radially spread PET wire obstructs crows attempting to nest. With a "suspension-type structure" that inverts the traditional spike type and suspends PET wire radially, and a "fountain-type structure" that spreads out like a fountain, crows cannot build nests. The fittings have a simple structure with no moving parts, requiring no maintenance. 【Features】 ■ High effectiveness in preventing bird damage (crows, pigeons, etc.) ■ Flexibly deforms to fit the installation location ■ Trouble-free ■ Easy installation ■ Available in "for towers" and "for concrete poles" depending on the installation location For more details, please refer to the catalog or feel free to contact us.

Company：カナエ
Price：Other

Other safety and hygiene products
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Cutting fluid decay odor prevention device "Micro Protector SSF006"

Are you struggling with the smell of water-soluble cutting fluids in the summer? Odor control without chemicals! Just connect it to the cutting device with a dedicated hose.

The cutting fluid decay odor prevention device "Micro Protector SSF006" is a device that crushes and sterilizes bacteria and general germs through the action of a nano mixer. It is effective in preventing unpleasant odors caused by decay due to its powerful sterilization capabilities. Additionally, it does not use any chemicals or additives, ensuring that no foreign substances remain in the cutting fluid. The cutting fluid in the tank is circulated at a rate of 8L/min. The defoaming processed cutting fluid is returned to the tank. 【Features】 ○ Decay Prevention → Protects water-soluble cutting fluid from decay caused by bacteria. ○ Directly Linked to Profit → Significantly reduces the frequency of complete cutting fluid replacements. ○ Environmental Improvement → Contributes to the health management of workers and measures against decay odors in the local environment. ○ Increased Productivity → Reducing the time required for cutting fluid replacement directly enhances productivity. ○ Multiple Compatibility → One unit can accommodate multiple cutting fluid tanks. For more details, please contact us or download the catalog.

Company：イワセ
Price：Other

Other environmental equipment
Other water treatment equipment
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[Earthquake Countermeasure Example] Ensuring Safety of Evacuation Routes [Anshin Adjuster]

Strictly follow the evacuation routes during an earthquake! Introducing examples of construction aimed at preventing the tipping of shelves and lockers! [Video and case study collection available]

In production factories and offices, evacuation routes are established in preparation for earthquakes; however, there is also the risk that shelves and lockers may fall and block these routes, making escape difficult. With seismic adjusters, it is possible to implement earthquake measures for shelves and lockers. We offer a variety of fixtures tailored to the shapes of the items, allowing us to propose products suitable for your needs. 【Target Items】 ■ Shelves, lockers, etc. *For more details, please refer to the PDF materials or feel free to contact us. 【Official Instagram】: Currently showcasing case studies★☆ https://www.instagram.com/ansin_official/ 【Official Website】: For inquiries, please contact us at the link below! http://www.ans1828.com 【Introduction Video】 https://youtu.be/1oE7CAwOvZQ

Company：安震
Price：Other

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Dust Prevention System: Solving issues in recycling facilities with special mist and foam application.

Born to solve various dust problems! It demonstrates effectiveness that cannot be compared to watering.

"BECS" is a dust and odor prevention system that demonstrates effects incomparable to watering by spraying special mist and foam containing dust suppressants. It prevents not only visible dust like smoke but also dangerous and invisible suspended particulate matter (SPM). With the installation of "BECS," over 80% of dust can be cut. 【Features】 ■ Safe to touch 　※ If accidentally ingested or it gets in the eyes, rinse immediately with clean water ■ Approved under the Chemical Substances Control Law, with sufficient verification of safety ■ Begins to biodegrade and disappear immediately if released into rivers or seawater ■ Prevents suspended particulate matter (SPM) ■ Cuts over 80% of dust *For more details, please refer to the PDF document or feel free to contact us.

Company：ベックワークス
Price：Other

Other cleaning machines
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[Added Safety Feature] Automobile Theft Prevention Device i/lock

"Accident prevention features have been added at the time of departure." Installed at your home for peace of mind! A new shape of garage that blends into the exterior even after installation. [Exhibition Participation]

Before your beloved car becomes a victim of theft" i/lock is an electric anti-theft device that can be installed in your home parking lot. It blocks the path of the vehicle with an upright barricade, helping to prevent theft. It is space-saving and lies flat with the ground when lowered, designed not to detract from the landscape. It does not require space like a garage or carport. With just the push of a button, it can be easily raised and lowered, allowing for stress-free parking and retrieval. It also has a pinch prevention feature, making it safe for families with small children. 【Safety Features】 A function to prevent accidents during retrieval due to forgetting to lower it has been added! If you forget to lower it, a buzzer will sound as a warning when the engine is started. We have received many inquiries across the series! If you have a car you want to protect at home or at work, please contact us first. *Please note that installation is required for this product. Depending on the number of orders, there may be delays in installation, so we appreciate your understanding.

Company：英田エンジニアリング
Price：Other

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Don't stop the production line! Whip check to prevent hoses from blowing off in case of emergency.

Locks that only connect are outdated. A new standard in factories that protects lines and people from the breakage of "what if."

In manufacturing process management, the breakage of high-pressure hose fittings poses a significant risk that can threaten production line stoppage and worker safety. Particularly in plant facilities and manufacturing lines where high-pressure hoses are frequently used, safety management is extremely important. WHIPCHEK prevents hose blow-off accidents caused by fitting breakage and provides a safe working environment. This allows process managers to balance maintaining production efficiency with ensuring worker safety. 【Usage Scenarios】 * Pipe management in plant facilities * Safety measures for high-pressure hoses in manufacturing lines * Accident prevention in processes handling hazardous materials 【Benefits of Implementation】 * Ensuring worker safety * Reducing the risk of production line stoppage * Mitigating the risk of equipment damage

Company：ドゥ・ヤマモト本社
Price：Less than 10,000 yen

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Explosion-proof and safety measure product Air hose drop prevention cord 'WHIPCHEK'

Enhancing safety in chemical plants handling hazardous materials. Preventing secondary disasters caused by instantaneous rupture of high-pressure hoses!

In high-pressure and harsh environments such as chemical plants, the rupture of air hoses poses a significant risk of serious workplace accidents and equipment damage. 'WHIPCHEK' firmly holds the energy when a hose disconnects, preventing the violent behavior of the hose striking and damaging the surroundings. It is an effective safety measure (safety belt) that is ideal for regular maintenance and improving plant safety standards. 【Usage Scenarios】 * High-pressure hose usage in chemical plants * Piping that handles hazardous substances * Areas with strict environmental regulations 【Benefits of Implementation】 * Reduction of environmental pollution risks due to chemical leaks * Ensuring worker safety * Protection of plant equipment * Enhancement of corporate image

Company：ドゥ・ヤマモト本社
Price：Less than 10,000 yen

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Clean + Safety Measures Air Hose Drop Prevention Rope for Medical and Pharmaceutical Factories

To the medical and pharmaceutical fields where strict safety management is required. Prevent equipment damage and contamination risks during hose rupture!

In the manufacturing of medical devices and pharmaceutical plant production lines, sudden rupture or disconnection of high-pressure air hoses directly leads to line stoppages and equipment damage. By installing 'WHIPCHEK', the violent thrashing of hoses can be reliably prevented, protecting precision manufacturing equipment. This contributes to maintaining a safe and clean working environment and preventing production losses due to unexpected troubles. 【Usage Scenarios】 - Operating rooms - Examination rooms - Sterilization rooms - Medical device maintenance 【Benefits of Implementation】 - Ensuring the safety of medical personnel - Reducing the risk of damage to medical devices - Preventing work interruptions - Cost reduction

Company：ドゥ・ヤマモト本社
Price：Less than 10,000 yen

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Air Hose Safety Drop Prevention for Aviation Maintenance and Manufacturing 'WHIPCHEK'

Peace of mind in aircraft maintenance environments. Prevent personal injuries and aircraft damage caused by the rupture and flailing of high-pressure air hoses!

In aircraft manufacturing and maintenance facilities, high-pressure air tools and equipment are essential, but the "whip effect" caused by hose disconnection poses a significant threat. 'WHIPCHEK' instantly restrains the hose in the event of a rupture, ensuring the safety of workers. It also prevents the risk of collision and damage to expensive aircraft and surrounding equipment, making it an essential item that meets safety standards in the aviation industry. 【Usage Scenarios】 * Aircraft maintenance facilities * Airport ground support vehicles * Aircraft manufacturing lines 【Benefits of Implementation】 * Reduction of accident risks due to high-pressure hose ruptures * Ensuring worker safety * Mitigation of the risk of aircraft operation stoppage

Company：ドゥ・ヤマモト本社
Price：Less than 10,000 yen

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[For the manufacturing industry] Reduce chemical costs and water usage! Scale prevention device

【No chemicals needed, cost reduction】Reduce scale and rust adhesion on cooling towers and boilers with electromagnetic waves, minimizing cleaning effort and water usage!

"ZETAWAVE(R)" is a scale prevention electromagnetic treatment device that controls the interfacial potential of scale in water by applying an electromagnetic field of a specific frequency to the water. It contributes to the prevention of scale and rust adhesion. Cost-benefit calculations tailored to the site conditions are possible. Please feel free to contact us first. 【Features】 ■ Reduction in chemical costs ■ Reduction in water usage ■ Decrease in cleaning frequency ■ Energy-saving effects in heat exchangers *For more details, please download the PDF or feel free to contact us.

Company：テクノラボ
Price：Other

Water treatment equipment
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Safety harness forget-me-not device for wind power generation (attachable type)

Visualize the usage of safety belts to prevent fall accidents.

In the wind power generation industry, inspection work requires working at heights, making the proper use of safety harnesses crucial. However, due to the complexity of the tasks and decreased concentration, there is a risk of forgetting to wear the harness, which can lead to serious accidents. Harness Notify monitors the usage of safety harnesses in real-time and prevents forgetfulness, ensuring the safety of workers. 【Usage Scenarios】 * Inspection work for wind power generation equipment * Maintenance work inside towers * General work at heights 【Benefits of Implementation】 * Reduces the risk of falls due to forgetting to wear safety harnesses * Enhances workers' safety awareness * Strengthens the company's safety management system

Company：Ronk
Price：Other

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Denting and scratch prevention device for automobiles.

Thorough prevention of dents and scratches on processed products! Achieving increased productivity with unmanned operation.

In the automotive parts manufacturing field, it is common for products to come into contact with each other after processing, leading to dents and scratches, which can result in a decline in quality and delays in the process. Ito Precision Manufacturing's "Dacon Anshin" is a product accumulation device that addresses these challenges. It prevents contact between products during transportation, enabling the production of high-quality products and improving productivity through unmanned operation. 【Usage Scenarios】 * Automotive parts manufacturing sites * Processing stages such as NC automatic lathes, forging, and pressing * Stages where dents and scratches due to contact between products are likely to occur * Reducing the burden of quality control due to labor shortages * Improving productivity through automation 【Benefits of Implementation】 By introducing "Dacon Anshin," the following benefits can be expected: * Improved product quality: Reducing the occurrence of defective products due to dents and scratches, thereby enhancing product quality * Increased productivity: Achieving efficient use of personnel and reducing working hours through unmanned operation * Cost reduction: Reducing waste loss from defective products and lowering labor costs * Energy savings: Achieving energy-saving effects through airless operation

Company：伊藤精密製作所 MSTEC事業部
Price：Other

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Impact and scratch prevention device for aircraft products

Prevent dents and scratches on aircraft parts, achieving quality improvement and automation!

In the manufacturing site of aircraft parts, it is common for products to suffer dents and scratches due to contact with each other after processing, placing a significant burden on quality control. Additionally, tasks that rely on human labor are time-consuming and costly, making the shift towards automation a challenge. Ito Precision Manufacturing's "Dacon Anshin" is a product accumulation device designed to address these issues. 【Usage Scenarios】 * Manufacturing site for aircraft parts * Transportation and accumulation of products processed by NC automatic lathes, forging, pressing, etc. * Occurrence of dents and scratches due to contact between products * Reduction of the burden of quality control that relies on human labor * Labor-saving and efficiency improvements through automation 【Benefits of Implementation】 * Suppresses the occurrence of defective products due to dents and scratches, achieving quality improvement. * Enables unmanned operation, contributing to labor cost reduction and increased productivity. * Contributes to energy savings within the factory by accommodating airless operation. * In case studies, the defect rate has been reduced from 20% to less than 1%.

Company：伊藤精密製作所 MSTEC事業部
Price：Other

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Impact and Scratch Prevention Device for Cosmetics Products

Prevent dents and scratches on processed products such as cosmetic packaging and containers, achieving quality improvement and automation!

Are you troubled by quality degradation due to dents and scratches on delicate products in cosmetic manufacturing? Ito Precision Manufacturing's "Dacon Anshin" is a device that protects processed products from scratches. It prevents dents and scratches that occur when products processed by NC automatic lathes, forging, and pressing are discharged from machines, achieving quality improvement and automation. 【Usage Scenarios】 * Manufacturing process of cosmetic containers * Processing of delicate parts * Factories that want to promote automation and labor reduction * Factories that want to strengthen quality control * Factories that want to work on energy conservation 【Benefits of Implementation】 By introducing "Dacon Anshin," the following effects can be expected: * Suppression of defective products due to dents and scratches, leading to improved product quality * Automation of quality control that was previously reliant on manual labor, contributing to alleviating labor shortages and increasing productivity * Enabling long hours of unmanned operation, resulting in reduced labor costs and increased operating rates * Contributing to energy conservation within the factory through airless technology.

Company：伊藤精密製作所 MSTEC事業部
Price：Other

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Pipe rust prevention, Kumamoto Red Cross Hospital has introduced NMR pipe protectors.

The Kumamoto Red Cross Hospital, which strengthened the piping joints with the black rust conversion effect of the red rust prevention device "NMR Pipe Protector," completely prevented water leaks during the Kumamoto earthquake.

Kumamoto Red Cross Hospital, being a long-established medical institution, faced issues due to the aging of its facilities. One of the significant problems that cannot be ignored is the "deterioration of pipes due to red rust." One of the issues caused by the deterioration of the air conditioning hot and cold water pipes is "leakage." In advanced medical facilities, leakage can lead to the malfunction of medical equipment and is certainly undesirable from a hygiene perspective. In response, in 2014, the 'NMR Pipe Protector' was introduced as a measure to prevent pipe deterioration, and its effectiveness was recognized, leading to its implementation throughout the entire facility. A water quality survey conducted before the installation of the NMR Pipe Protector revealed that the iron content due to red rust in the hospital's air conditioning hot water was 12.3 mg per liter, indicating significant red rust presence. However, just two weeks after the installation of the NMR Pipe Protector, this level decreased to 0.07 mg, demonstrating a reduction of approximately 82% in concentration, and proving that the red rust had transformed into insoluble black rust in the water. Not only were we able to protect the medical environment from leakage caused by red rust, but we also became able to allocate more budget to other areas. *For more details, please refer to the PDF document or feel free to contact us.*

Company：日本システム企画東京本社　
Price：Other

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Pipe anti-corrosion, Lions Mansion Koshigaya North has introduced NMR pipe protectors.

The installation of the rust prevention device "NMR Pipe Protector" on the water supply pipes has been confirmed through long-term verification that the black rust transformation of red rust inside the pipes progresses every year, improving the condition of the piping.

The "Lions Mansion Koshigaya North" in Koshigaya City, Saitama Prefecture, introduced the NMR Pipe Protector in November 2010, successfully reducing the cost of pipe maintenance to one-third of the amount originally planned for lining work in the long-term repair plan. Before the installation of the NMR Pipe Protector, and one year, five years, and ten years after installation, the rate of red rust blockage at the dissimilar metal joints, where red rust deterioration progresses the most, was continuously inspected, confirming that the rate of red rust blockage decreased over time. This indicates that the red rust is gradually transforming into black rust, which is one-tenth of its original volume. This has proven that the water supply pipes can be extended to the lifespan of the building. The management association effectively utilized the saved budget for projects such as converting lighting fixtures to LED. In addition to the LED conversion of lighting, the renewal of elevators is also being considered in the future. As a result, the NMR Pipe Protector has become a savior for the condominium. It has significantly reduced the costs of pipe maintenance, allowing the surplus budget to be allocated to other building facilities. **Results of the NMR Pipe Protector:** - No growth of red rust was observed in the endoscopic survey conducted six years after installation. - A reduction in the volume of red rust was noted, indicating that the transformation to black rust is progressing.

Company：日本システム企画東京本社　
Price：Other

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