Prevention Device Product List and Ranking from 107 Manufacturers, Suppliers and Companies

Impact and Scratch Prevention Device for Cosmetics Products

Prevent dents and scratches on processed products such as cosmetic packaging and containers, achieving quality improvement and automation!

Are you troubled by quality degradation due to dents and scratches on delicate products in cosmetic manufacturing? Ito Precision Manufacturing's "Dacon Anshin" is a device that protects processed products from scratches. It prevents dents and scratches that occur when products processed by NC automatic lathes, forging, and pressing are discharged from machines, achieving quality improvement and automation. 【Usage Scenarios】 * Manufacturing process of cosmetic containers * Processing of delicate parts * Factories that want to promote automation and labor reduction * Factories that want to strengthen quality control * Factories that want to work on energy conservation 【Benefits of Implementation】 By introducing "Dacon Anshin," the following effects can be expected: * Suppression of defective products due to dents and scratches, leading to improved product quality * Automation of quality control that was previously reliant on manual labor, contributing to alleviating labor shortages and increasing productivity * Enabling long hours of unmanned operation, resulting in reduced labor costs and increased operating rates * Contributing to energy conservation within the factory through airless technology.

Company：伊藤精密製作所 MSTEC事業部
Price：Other

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Reduce costs by preventing red rust in the apartment's water supply pipes and install a new elevator.

A condominium that used an NMR pipe protector to prevent red rust in water supply pipes, reducing the cost of pipe renewal to one-tenth, and used the remaining funds to install a new elevator.

The "NMR Pipe Protector" is a groundbreaking device for apartments and hospitals struggling with red rust issues in their piping, and it has received great acclaim. The introduction cost of the NMR Pipe Protector is about 1/5 to 1/10 of the cost of pipe replacement, allowing for a cost reduction of approximately 80-90%. At "Cosmo Kajigaya Le Seine," the introduction of the NMR Pipe Protector has created financial leeway, and they have begun considering the installation of a new elevator, which was a frequent request from residents. It was deemed financially feasible, and a proposal for the installation of the NMR Pipe Protector along with the new elevator was presented at an extraordinary general meeting and approved. Thus, the introduction of the NMR Pipe Protector brings various benefits to each facility. In addition to its effects on maintaining and improving water quality, it also makes a significant contribution in terms of cost. *For more details, please refer to the PDF materials or feel free to contact us.*

Company：日本システム企画東京本社　
Price：Other

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Pipe rust prevention, Kumamoto Red Cross Hospital has introduced NMR pipe protectors.

The Kumamoto Red Cross Hospital, which strengthened the piping joints with the black rust conversion effect of the red rust prevention device "NMR Pipe Protector," completely prevented water leaks during the Kumamoto earthquake.

Kumamoto Red Cross Hospital, being a long-established medical institution, faced issues due to the aging of its facilities. One of the significant problems that cannot be ignored is the "deterioration of pipes due to red rust." One of the issues caused by the deterioration of the air conditioning hot and cold water pipes is "leakage." In advanced medical facilities, leakage can lead to the malfunction of medical equipment and is certainly undesirable from a hygiene perspective. In response, in 2014, the 'NMR Pipe Protector' was introduced as a measure to prevent pipe deterioration, and its effectiveness was recognized, leading to its implementation throughout the entire facility. A water quality survey conducted before the installation of the NMR Pipe Protector revealed that the iron content due to red rust in the hospital's air conditioning hot water was 12.3 mg per liter, indicating significant red rust presence. However, just two weeks after the installation of the NMR Pipe Protector, this level decreased to 0.07 mg, demonstrating a reduction of approximately 82% in concentration, and proving that the red rust had transformed into insoluble black rust in the water. Not only were we able to protect the medical environment from leakage caused by red rust, but we also became able to allocate more budget to other areas. *For more details, please refer to the PDF document or feel free to contact us.*

Company：日本システム企画東京本社　
Price：Other

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Preventing the reduction of residual salt concentration by converting red rust in the main water supply pipe (distribution pipe) to black rust.

The red rust prevention device "NMR Pipe Protector" converts red rust inside water pipes to black rust and prevents the decrease of chlorine (residual chlorine) concentration for disinfection.

The NMR Pipe Protector has been widely adopted as a device for preventing red rust in piping and extending the lifespan of pipes, and it has recently gained attention in water distribution pipes of water supply agencies. At the Japan Water Works Association's water research presentation held in 2013, the Yokohama City Water Bureau published a paper reporting the results of a demonstration experiment showing that the use of this product can suppress the decrease in chlorine concentration in tap water. This matter was also reported as an article in the Japan Water News. The initial verification confirmed the reduction of iron ion levels in the water and the increase in residual chlorine concentration before and after installation in the water supply pipe within the Tsurumi water reservoir's associated housing. Next, a comparison of residual chlorine concentrations was conducted, revealing that before installation, the chlorine concentration was 0.5 PPM in the test pipe located 10 meters from the main pipe, 0.3 PPM at 60 meters, and 0.2 PPM at 135 meters, indicating that the residual chlorine concentration decreased with increasing distance due to red rust in the piping. After the installation of the NMR Pipe Protector, it was confirmed that the chlorine concentration at 135 meters doubled. From these test results, the effectiveness of suppressing the decrease in chlorine concentration was verified, demonstrating that the NMR Pipe Protector can also be used to prevent red rust deterioration in the main water supply pipes (distribution pipes). *For more details, please refer to the PDF or contact us.*

Company：日本システム企画東京本社　
Price：Other

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To prevent pipe rust, a famous bookstore building has introduced NMR pipe protectors.

The red rust prevention device "NMR Pipe Protector" prevents red rust deterioration inside air conditioning pipes, ensuring the long-term longevity of the pipes and proactively preventing asbestos issues.

The building housing the famous bookstore in Shinjuku is always bustling with many people. About 20 years ago, we were troubled by the deterioration of the air conditioning chilled and hot water piping due to red rust. Because asbestos was used in the ceiling, it was practically impossible to carry out piping replacement work. As an alternative to replacing the piping, we introduced the 'NMR Pipe Protector,' a device that can be installed on the outside of the piping to extend its lifespan by over 40 years. A pipe inspection, which involves removing a section of the piping for examination, was conducted 19 months after the installation of the NMR Pipe Protector. The results showed no signs of red rust corrosion on the inner surface of the piping, and the transformation of red rust to black rust was confirmed, indicating a very good condition of the piping. The building is already 57 years old, but the galvanized steel piping used for the air conditioning chilled and hot water system, which has been in use since its completion, has shown no leaks, and a follow-up survey in 2020 confirmed that there has been no occurrence of red rust since the installation of the NMR Pipe Protector. *For more details, please refer to the PDF document or feel free to contact us.*

Company：日本システム企画東京本社　
Price：Other

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Pipe rust prevention, Mansion Palace Tsurumi has introduced NMR Pipe Protectors.

Rust prevention device "NMR Pipe Protector" demonstrates rust prevention effectiveness even when introduced to a 39-year-old condominium!

The "Palace Tsurumi" condominium in Tsurumi Ward, Yokohama City, Kanagawa Prefecture, has introduced the red rust prevention device "NMR Pipe Protector" in its 39th year since construction. This is the first implementation of measures against red rust deterioration in the water supply pipes since completion. The management company proposed updating the piping with stainless steel pipes as a measure against water supply pipe deterioration; however, due to the repayment of loans from exterior wall repair work and insufficient reserve funds, it was difficult for the management association to proceed with the pipe replacement. The management association approved the introduction of the NMR Pipe Protector at the general meeting because it came with a guarantee that stated, "If it does not work, we will refund you." To objectively evaluate the red rust prevention effect of the red rust prevention device "NMR Pipe Protector," quantitative effect measurement is conducted. As the red rust gradually transforms into black rust with a volume reduction of 1/10 due to the NMR Pipe Protector, the Palace Tsurumi conducted an investigation of the red rust blockage rate using an endoscope at two locations in the seventh year after installation, showing a reduction in blockage rates of 35.3% and 17.4% compared to before installation. The NMR Pipe Protector demonstrated its rust prevention effectiveness even in piping that had not undergone maintenance for 39 years since completion. *For more details, please refer to the PDF or feel free to contact us.*

Company：日本システム企画東京本社　
Price：Other

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Pipe rust prevention, Legend Hotel Saigon introduces NMR pipe protectors.

Terrible red water becomes clear! The "NMR Pipe Protector," a device that eliminates red water caused by rust in pipes in a short period.

At the Legend Hotel Saigon (now Lotte Hotel Saigon) in Vietnam, severe red water emerged from the water supply pipes just six years after its construction. Despite running the water for an extended period, there was no sign of improvement, leaving guests unable to even take showers. The water in Vietnam contains a high level of sulfate components, which reacts with galvanized steel pipes (SGP), making it very prone to red rust formation. In response, in 2008, a red rust prevention device called the "NMR Pipe Protector" was installed in the water supply piping. Before the installation, red water was coming from all the water taps in the hotel. However, about a month and a half later, after conducting water quality checks in the sinks, baths, and toilets of ten guest rooms on the 14th to 17th floors, it was found that the water supply in almost all rooms had become clear, confirming the effectiveness of the red rust prevention. The corrosion of red rust in the water supply pipes was halted, and it was successfully transformed into black rust. This demonstrated that even in water with a high sulfate content that easily corrodes water supply pipes, the conversion of red rust to black rust could be achieved, exhibiting a high level of rust prevention effectiveness. *For more details, please refer to the PDF document or feel free to contact us.*

Company：日本システム企画東京本社　
Price：Other

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To prevent pipe rust, Tokyo University of Science has introduced the NMR Pipe Protector.

The red rust prevention device "NMR Pipe Protector" prevents the deterioration of piping due to red rust, resulting in significant cost savings.

The Kagurazaka campus of Tokyo University of Science was 26 years old at the time. The water supply pipes were made of PVC-lined steel pipes, and serious red rust blockages had occurred at the joints of the water supply pipes. Before the installation of the NMR Pipe Protector, an inspection of the red rust blockage rate in the toilet water supply piping revealed that the blockage rate was 35%, indicating significant red rust deterioration. After the introduction of the NMR Pipe Protector, a re-inspection was conducted at the same location 10 months later. The results showed that the red rust blockage rate had decreased to 31%, and it was verified that the red rust was gradually changing from a volume of 1/10 of black rust from the surface of the red rust. At Tokyo University of Science, the NMR Pipe Protector was introduced to extend the lifespan of the piping in buildings and facilities that were originally scheduled for replacement in 10 to 15 years.

Company：日本システム企画東京本社　
Price：Other

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To prevent red rust in piping, Nihon University College of Engineering has introduced the NMR Pipe Protector.

The red rust prevention device "NMR Pipe Protector" achieves rust prevention and reinforcement of piping through the black rust transformation of red rust! It significantly reduces maintenance costs for water supply pipes.

At the Nihon University College of Engineering campus in Koriyama City, Fukushima Prefecture, the water supply pipes in several research buildings were significantly deteriorated due to red rust, resulting in red water coming from the taps on holidays and the following days. To reduce the future piping renewal costs by 1/5 to 1/10, a red rust prevention device called "NMR Pipe Protector" was installed. The results of an inspection conducted one month after installation clearly demonstrated the excellent performance of the NMR Pipe Protector. The iron content in the water due to red rust decreased to less than 1/10 of the pre-installation level (from 7.8 mg/L before installation to 0.1 mg/L after installation). Originally, the iron content was at 7.8 mg/L, exceeding the water quality standard value of the Water Supply Act (0.3 mg/L), indicating a very serious progression of red rust. However, after installation, it was significantly below that standard value, proving the rust prevention effect through the blackening of red rust and the extension of pipe life. The water quality was remarkably restored to a hygienically satisfactory level. The NMR Pipe Protector is an exceptionally effective rust prevention device that saves energy in creating new piping, thereby reducing environmental burden. *For more details, please refer to the PDF materials or feel free to contact us.

Company：日本システム企画東京本社　
Price：Other

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Food Antioxidant Device for Bento Shops

Keep the flavor of your bento for a long time! A subscription-based food oxidation prevention device.

In the bento industry, it is important to maintain the freshly made flavor and provide consumers with delicious meals. In particular, fried foods and cooked ingredients can undergo oxidation over time, which may compromise their flavor and texture. Add-on DEPAK suppresses the oxidation of ingredients and helps preserve the flavor of bento for a longer time. 【Usage Scenarios】 - Manufacturing and storage of bento - Flavor preservation of fried foods and cooked ingredients 【Effects of Implementation】 - Improvement in bento quality - Reduction of food waste - Increase in customer satisfaction

Company：サンテツ技研神戸事業所
Price：Other

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Mold Dew Condensation Prevention Device for Home Appliance Manufacturers MAP

Prevent condensation of molds in injection molding and contribute to cost reduction.

In the home appliance industry, there is a constant demand for improvements in product quality and production efficiency. In particular, condensation on molds during the injection molding process can lead to molding defects, resulting in material waste and an increase in rework, which drives up costs. MAP features an energy-saving design that supplies dry air only around the mold, effectively preventing condensation. This reduces molding defects and achieves stable production. 【Usage Scenarios】 - Occurrence of mold condensation in the injection molding process - Material waste and rework due to molding defects - Reduction of humidity management costs for the entire factory 【Effects of Implementation】 - Decrease in molding defect rates - Reduction in material costs - Improvement in productivity - Reduction in air conditioning costs

Company：アイ・ティー・エス・ジャパン
Price：Other

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Mold condensation prevention device for food packaging MAP

Contributing to hygiene management in food packaging! Preventing mold condensation, balancing quality and cost.

In the food packaging industry, ensuring product quality and safety is the top priority. In particular, condensation increases the risk of mold growth and foreign matter contamination, which can lead to product quality deterioration and health hazards for consumers. The mold condensation prevention device MAP effectively prevents condensation on molds by sealing only the area around the cooling water circulation of the injection molding machine and blowing in dry air. This enables stable molding throughout the year, reduces molding defects, and contributes to improved product quality. Additionally, it eliminates the need for humidity control throughout the factory, leading to reduced air conditioning costs. 【Application Scenarios】 - Manufacturing of food packaging containers - Molding of food-related parts - Molding in environments where hygiene management is required 【Benefits of Implementation】 - Reduced risk of quality deterioration due to condensation - Cost savings from reduced molding defects - Reduced humidity management costs for the entire factory - Improved product quality and ensured safety

Company：アイ・ティー・エス・ジャパン
Price：Other

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Mold Dew Condensation Prevention Device for Electronic Components MAP

Prevent mold condensation and improve the yield of electronic component molding.

In the electronic components industry, there is always a demand for improved product quality and yield. Condensation on molds is one of the major factors that cause molding defects and decrease yield. The MAP effectively prevents mold condensation by blowing dry air around the cooling water circulation of the injection molding machine. This contributes to reducing molding defects and improving yield. 【Usage Scenarios】 * Injection molding of electronic components * Factories aiming to improve yield * Quality control departments 【Effects of Implementation】 * Reduction of molding defects * Improvement of yield * Achievement of stable molding quality

Company：アイ・ティー・エス・ジャパン
Price：Other

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Mold Dew Condensation Prevention Device for Agriculture MAP

Prevent condensation in injection molding and reduce molding defects.

In the agricultural sector, maintaining product quality and improving productivity are essential. Particularly for products that are susceptible to temperature and humidity fluctuations, condensation-related molding defects pose a significant challenge. The condensation prevention device MAP effectively prevents condensation on molds by blowing dry air around the cooling water circulation of injection molding machines. This enables stable molding throughout the year and contributes to the reduction of molding defects. 【Usage Scenarios】 - Manufacturing of agricultural plastic products - Molding in environments where temperature and humidity management is difficult - Mitigating cost increases due to molding defects 【Benefits of Implementation】 - Reduction of molding defects - Improvement in product quality - Increase in productivity

Company：アイ・ティー・エス・ジャパン
Price：Other

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Mold Condensation Prevention Device MAP for the Telecommunications Industry

Prevent condensation on molds and improve the quality and productivity of communication equipment.

In the telecommunications industry, the quality and reliability of electronic components are extremely important. Condensation on molds can lead to molding defects, which may result in decreased product performance or failures. This is particularly problematic in communication equipment used outdoors, where condensation due to temperature changes is more likely to occur. Wittmann's mold condensation prevention device, MAP, effectively prevents condensation around the mold, enabling stable molding. 【Application Scenarios】 * Manufacturing of communication equipment parts * Manufacturing of parts for outdoor-installed devices * Molding of precision components 【Benefits of Implementation】 * Reduction of molding defects * Improvement in product quality * Increase in productivity * Reduction in maintenance costs

Company：アイ・ティー・エス・ジャパン
Price：Other

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MAP Mold Condensation Prevention Device for the Energy Industry

Achieving energy savings in the injection molding line! Preventing mold condensation.

In the energy industry, there is always a demand for streamlining manufacturing processes and reducing costs. In particular, condensation on molds in injection molding can lead to defects in molding and an increase in energy consumption. To address this issue, Wittmann's MAP mold condensation prevention device can be helpful. 【Usage Scenarios】 * Injection molding factories * Companies that need energy-saving measures * Companies that want to reduce molding defects 【Benefits of Implementation】 * Eliminates the need for cooling water temperature adjustments, reducing energy consumption * Reduces material waste by decreasing molding defects * Eliminates the need for humidity control throughout the factory, reducing air conditioning costs

Company：アイ・ティー・エス・ジャパン
Price：Other

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Scale adhesion prevention device "Scale Screen (Standard Type)"

Even more powerful, even cheaper!

The "Scale Screen" is a groundbreaking scale adhesion prevention device that emphasizes environmental issues. It is an electromagnetic water treatment device utilizing the latest technology and unique methods, capable of keeping the inside of pipes with flowing liquid clean. In addition to the standard model, there is also a special large model used in thermal power plants. 【Features】 ■ Prevents scale from hardening ■ Softens adhered scale ■ The fluid that has passed through has effects extending 1 to 2 km downstream and lasts for over 24 hours ■ Suitable for any pipe material ■ Environmentally friendly, compliant with ISO 14000 standards *For more details, please refer to the catalog or feel free to contact us.

Company：ニューマチック
Price：Other

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Koyu Corporation - Business Introduction

Pioneers in the bird damage control industry! We protect your valuable assets from bird damage.

Koyu Co., Ltd. invented and patented a soft, easily bendable pigeon deterrent in the form of a spike, starting as a pioneer in bird damage control products. Since then, the "Birdless Mat" has continued to record long-term sales as a commercial bird damage control product. Moving forward, we will work on creating entirely new products that realize a comfortable lifestyle, transcending the boundaries of various fields. 【Products Offered】 ○ Bird Blocker ○ Birdless Mat ○ Pigeon Wire For more details, please contact us or download the catalog.

Company：コーユー
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0080 Talc and Mica Emission Troubleshooting Measures

To prevent clogging in the hopper receiving talc, mica, etc. from the Furecon!

Used for blockage prevention in hoppers receiving materials such as talc and mica from bulk bags. The measures for discharge troubles have been completed! Hopper diameter: 1400φ Hopper inclination: 60° Since we sometimes handle various raw materials, we have installed eight blow discs to ensure thoroughness. Blow discs are inexpensive equipment, so we can install many to eliminate any issues! For hoppers with a diameter of approximately 1400 to 2000φ, it is common to install a total of eight discs in two tiers of four each, as shown in the reference diagram below. This time, due to a high risk of blockage just above the discharge section, we installed two of the lower four discs at a position 150 mm lower. Since the installation of the blow discs, there have been no powder discharge troubles at all. If you are having issues with powders and granules, please consult us. We have published numerous case studies on our company website. You can check them via the link below.

Company：ミナギ
Price：Other

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0186 Prevention of adhesion of wastewater treatment chemicals

We can solve problems at a low cost, and it has received great acclaim!

To improve discharge issues caused by adhesion in small hoppers, we have selected and installed Minagi Corporation's powder and granular material bridging prevention device, the "Brodisk Mini." It provides a low-cost solution to the problem and has received positive feedback! The Brodisk Mini adopted in this case also has demo units available, just like the Brodisk. Please feel free to request a loan. We will send it to you promptly. 【Product Specifications】 ○ Brodisk Mini BD-08S-B x 2 ○ Controller C-SV1 x 1 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk in this device is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. For more details, please contact us. *Our website features numerous implementation examples. You can check them out via the link below.

Company：ミナギ
Price：Other

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Improvement of powder blockage in 300A to 240φ shooting.

If you are having trouble with the rat hole phenomenon or clogging in powder materials, please feel free to consult us.

We introduced the Brody Disk Mini as a measure against bridging of powder and granular materials in the lower chute of the powder feed hopper. We received a request for product loan from our website, and the user verified its effectiveness. They evaluated that there were no blockages at all! 【Overview】 ● Chute dimensions: 300A × 240φ × 250H ● Material: Resin powder (granules + fine powder) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. For more details, please refer to the catalog or feel free to contact us. *We have published numerous implementation examples on our website. You can check them out via the link below.

Company：ミナギ
Price：Other

Powder Supply Device
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0215 Bridge measures for synthetic resins for pharmaceuticals and cosmetics.

Easily solve powder clogging and cross-linking phenomena with vibrations from air and silicone discs!

To prevent bridging of synthetic resin powders for pharmaceuticals and cosmetics, we have used our "Brodisk." We have introduced our Brodisk to numerous hoppers and are pleased to hear that the discharge performance has improved in all cases. Additionally, the elastic disks (silicone disks) used in our equipment comply with the Food Sanitation Act, and we have many adoption cases in the food and pharmaceutical industries. We are preparing a compliance certificate for the silicone disks, so please let us know if you need it. 【Introduction Overview】 ● There are various types of powders with different properties, including high-purity products. ● There are many hoppers with various shapes and dimensions (e.g., 500φ, 600×600, 1200φ). For more details, please refer to our catalog or feel free to contact us. *We have published many examples on our company website. You can check them via the link below.

Company：ミナギ
Price：Other

Powder Supply Device
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Adopted for lime dosing equipment at the water purification plant.

This is an introduction to a case study of the lime dosing system adopted at a water purification plant.

The left image is an approximate installation image. In reality, it may differ slightly. At the municipal water purification plant, it seems that lime is added for pH adjustment, and they want to ensure thorough measures against bridging in the silo. Therefore, they have adopted our product "Brodisk," which is expected to be effective through air ejection into the silo and vibration from the silicone disk. Silo diameter: φ2200 Discharge port diameter: φ400 Material name: Lime (high-grade) Based on various past examples, we provide interested customers with low-cost and rational solutions for powder handling issues. First, please let us know the drawings of the hopper or silo and the characteristics of the contents. There are many examples where solutions have been achieved more easily than many people think! *For more details, please contact us or download the catalog. *We have published numerous implementation examples on our website, which can be checked via the link below.

Company：ミナギ
Price：Other

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0254 Air purge and bridge prevention for the sugar hopper.

This is an introduction to the implementation examples of air purging and bridge prevention measures for sugar hoppers.

We received an inquiry from a customer planning a new sugar hopper and responded accordingly. They usually perform air purging, but to address the future risk of bridging, they specified a blow disk that is effective in preventing bridging to be used simultaneously with air purging. After reviewing the hopper drawings, we recommended the installation position and model, leading to the implementation. 【Image】 Hopper diameter: 1000φ Raw material: Granulated sugar Installation position: Please refer to the diagram below. (Click to enlarge) *This is an approximate example and may differ slightly in reality. ◎ In addition to this example, we also have a track record of using this product to improve the discharge of [white sugar]! *For more details, please contact us or download the catalog. *Our website features numerous implementation examples, which you can check via the link below.

Company：ミナギ
Price：Other

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0259 Prevention of rat holes in the hopper of the vacuum conveyor

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the case study of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *We have many case studies published on our website. You can check them out via the link below.

Company：ミナギ
Price：Other

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0266 Preventing Clogging of Paper Pellets

Introduction of case studies for the bridge breaker "Brodisk."

We would like to introduce a case study on measures taken to address clogging in the raw material hopper of an extrusion molding machine. Clogging near the discharge area is considered a cause of malfunction, so we installed two Brody Disk Minis close to this area, and an additional two above them, for a total of four units. (The positions of the two units on the lower level and the two on the upper level were installed at a 90° rotation.) This resolved the issue. This product can be easily installed by simply making holes in the hopper. Additionally, the product cost is economical. 【Overview】 ■ Hopper - Shape: Conical - Diameter: 480φ - Discharge diameter: 100φ ■ Raw Material - Mixed pellets of paper and cornstarch *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

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0281 Measures for Residual Wood Dust

Introducing a case of a blow disk used to prevent dust accumulation on the wall surface of a dust collector's hopper.

To prevent dust accumulation on the hopper wall of the dust collector, we have adopted our bridge breaker. The main feature of this device is the air discharge (air aeration) along the wall. This has resolved the customer's issue. 【Overview】 ■ Target material: Wood dust ■ Target equipment: Dust collector ■ Hopper dimensions: 2500×2500 ■ Discharge section: 200×200 ■ Installation quantity & operation method: 24 standard type blow discs (BD-15) installed, with 4 units sequentially turned on at 6 locations. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out through the link below.

Company：ミナギ
Price：Other

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Powder particle clogging prevention device "Brodisk"

Improves the flow of powdered materials with the effects of air injection and vibration. Eliminates powder bridging in one go!

The "Brodisk" is a product that improves the flow of bulk materials in tanks through air injection and the vibration of a rubber disk. It can fluidize fine powders, highly adhesive powders, and powders with high moisture content. It is effective in preventing bridging, rat-holing, and clogging phenomena in tanks such as hoppers and silos. It can be used regardless of the tank's capacity and can be installed without welding. 【Features】 ■ Adheres closely to the inner surface of the tank when air is off ■ Made with a special silicone that has excellent durability ■ The rubber disk complies with food sanitation laws ■ Supports a maximum operating temperature of 200°C ■ Can be installed on curved surfaces *For more details, please contact us or refer to the PDF download below for "Flow Prevention Equipment for Bulk Materials: Introduction to Brodisk."

Company：ミナギ
Price：Other

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0306 Prevention of Fusuma Residuals

Introducing a case of a Brody disk adopted to prevent residue in areas where the mixing paddle cannot reach.

This is an introduction to a case where a milling company adopted the "Brodisk." They are using a screw feeder to dispense bran in a controlled manner from the hopper. There is a stirring blade inside the hopper, but they inquired about how to address the residual material in areas that the blade cannot reach. There are various types of bran, but they are generally very troublesome. Therefore, we recommended a free trial and provided advice on the layout at the same time. The trial results were favorable, and they decided to implement it. 【Overview of Usage Conditions】 ■ Hopper: 500×500 With agitator Discharge via screw feeder ■ Material: Bran (outer skin of wheat) ■ Layout Overview: One unit on each of the two inclined surfaces, totaling two units *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0115 Prevention of bridge formation in the fertilizer hopper discharge chute

An example of installing a blow disc to prevent bridging in the fertilizer hopper discharge chute.

In this user's case, the material was relatively flowable, so there were no blockages in the main hopper section or the occurrence of rat holes. To resolve the occasional bridging of fertilizer in the discharge chute, aeration and vibrating Brody disks were installed, which proved effective. The problem was solved with two Brody disks and one controller at a minimal cost. 【Chute Outline Dimensions】 ■ Top: 550*250 ■ Outlet: 150*150 ■ Height: 150 Our powder bridging and rat hole prevention equipment is available for trial. Please feel free to contact us. *For more details, please refer to the PDF materials or feel free to reach out to us. *We have numerous implementation examples on our website, which can be checked via the link below.

Company：ミナギ
Price：Other

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