Prevention Device Product List and Ranking from 111 Manufacturers, Suppliers and Companies

Adopted for lime dosing equipment at the water purification plant.

This is an introduction to a case study of the lime dosing system adopted at a water purification plant.

The left image is an approximate installation image. In reality, it may differ slightly. At the municipal water purification plant, it seems that lime is added for pH adjustment, and they want to ensure thorough measures against bridging in the silo. Therefore, they have adopted our product "Brodisk," which is expected to be effective through air ejection into the silo and vibration from the silicone disk. Silo diameter: φ2200 Discharge port diameter: φ400 Material name: Lime (high-grade) Based on various past examples, we provide interested customers with low-cost and rational solutions for powder handling issues. First, please let us know the drawings of the hopper or silo and the characteristics of the contents. There are many examples where solutions have been achieved more easily than many people think! *For more details, please contact us or download the catalog. *We have published numerous implementation examples on our website, which can be checked via the link below.

Company：ミナギ
Price：Other

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0254 Air purge and bridge prevention for the sugar hopper.

This is an introduction to the implementation examples of air purging and bridge prevention measures for sugar hoppers.

We received an inquiry from a customer planning a new sugar hopper and responded accordingly. They usually perform air purging, but to address the future risk of bridging, they specified a blow disk that is effective in preventing bridging to be used simultaneously with air purging. After reviewing the hopper drawings, we recommended the installation position and model, leading to the implementation. 【Image】 Hopper diameter: 1000φ Raw material: Granulated sugar Installation position: Please refer to the diagram below. (Click to enlarge) *This is an approximate example and may differ slightly in reality. ◎ In addition to this example, we also have a track record of using this product to improve the discharge of [white sugar]! *For more details, please contact us or download the catalog. *Our website features numerous implementation examples, which you can check via the link below.

Company：ミナギ
Price：Other

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0259 Prevention of rat holes in the hopper of the vacuum conveyor

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the case study of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *We have many case studies published on our website. You can check them out via the link below.

Company：ミナギ
Price：Other

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0266 Preventing Clogging of Paper Pellets

Introduction of case studies for the bridge breaker "Brodisk."

We would like to introduce a case study on measures taken to address clogging in the raw material hopper of an extrusion molding machine. Clogging near the discharge area is considered a cause of malfunction, so we installed two Brody Disk Minis close to this area, and an additional two above them, for a total of four units. (The positions of the two units on the lower level and the two on the upper level were installed at a 90° rotation.) This resolved the issue. This product can be easily installed by simply making holes in the hopper. Additionally, the product cost is economical. 【Overview】 ■ Hopper - Shape: Conical - Diameter: 480φ - Discharge diameter: 100φ ■ Raw Material - Mixed pellets of paper and cornstarch *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

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0281 Measures for Residual Wood Dust

Introducing a case of a blow disk used to prevent dust accumulation on the wall surface of a dust collector's hopper.

To prevent dust accumulation on the hopper wall of the dust collector, we have adopted our bridge breaker. The main feature of this device is the air discharge (air aeration) along the wall. This has resolved the customer's issue. 【Overview】 ■ Target material: Wood dust ■ Target equipment: Dust collector ■ Hopper dimensions: 2500×2500 ■ Discharge section: 200×200 ■ Installation quantity & operation method: 24 standard type blow discs (BD-15) installed, with 4 units sequentially turned on at 6 locations. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out through the link below.

Company：ミナギ
Price：Other

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Powder particle clogging prevention device "Brodisk"

Improves the flow of powdered materials with the effects of air injection and vibration. Eliminates powder bridging in one go!

The "Brodisk" is a product that improves the flow of bulk materials in tanks through air injection and the vibration of a rubber disk. It can fluidize fine powders, highly adhesive powders, and powders with high moisture content. It is effective in preventing bridging, rat-holing, and clogging phenomena in tanks such as hoppers and silos. It can be used regardless of the tank's capacity and can be installed without welding. 【Features】 ■ Adheres closely to the inner surface of the tank when air is off ■ Made with a special silicone that has excellent durability ■ The rubber disk complies with food sanitation laws ■ Supports a maximum operating temperature of 200°C ■ Can be installed on curved surfaces *For more details, please contact us or refer to the PDF download below for "Flow Prevention Equipment for Bulk Materials: Introduction to Brodisk."

Company：ミナギ
Price：Other

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0306 Prevention of Fusuma Residuals

Introducing a case of a Brody disk adopted to prevent residue in areas where the mixing paddle cannot reach.

This is an introduction to a case where a milling company adopted the "Brodisk." They are using a screw feeder to dispense bran in a controlled manner from the hopper. There is a stirring blade inside the hopper, but they inquired about how to address the residual material in areas that the blade cannot reach. There are various types of bran, but they are generally very troublesome. Therefore, we recommended a free trial and provided advice on the layout at the same time. The trial results were favorable, and they decided to implement it. 【Overview of Usage Conditions】 ■ Hopper: 500×500 With agitator Discharge via screw feeder ■ Material: Bran (outer skin of wheat) ■ Layout Overview: One unit on each of the two inclined surfaces, totaling two units *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0115 Prevention of bridge formation in the fertilizer hopper discharge chute

An example of installing a blow disc to prevent bridging in the fertilizer hopper discharge chute.

In this user's case, the material was relatively flowable, so there were no blockages in the main hopper section or the occurrence of rat holes. To resolve the occasional bridging of fertilizer in the discharge chute, aeration and vibrating Brody disks were installed, which proved effective. The problem was solved with two Brody disks and one controller at a minimal cost. 【Chute Outline Dimensions】 ■ Top: 550*250 ■ Outlet: 150*150 ■ Height: 150 Our powder bridging and rat hole prevention equipment is available for trial. Please feel free to contact us. *For more details, please refer to the PDF materials or feel free to reach out to us. *We have numerous implementation examples on our website, which can be checked via the link below.

Company：ミナギ
Price：Other

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0126 Measures to Prevent Bridging of Polypropylene Powder

The Brodisk is available for rental! For powder bridge prevention!

We would like to introduce examples of measures to prevent bridging of polypropylene powder. As a general measure to prevent bridging in commonly used bag filter dust collection hoppers, one method is to install eight standard Brody disks. However, in this case, nitrogen gas is being used instead of air. 【Powder Overview】 ■ Powder Name: Polypropylene Powder ■ Particle Size: Below 10μm ■ Hopper Diameter: Approximately 2000φ ■ Outlet Diameter: 150A ■ N2 Gas Operating Pressure: 0.3Mpa 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0146 Prevention of bridge formation in casting sand chutes

Crack and bridge measures for hoppers! Problem-solving with a Brody disk.

We would like to introduce a case where measures against bridging in the mold sand chute were implemented. Traditionally, a vibrating bridge breaker and an electromagnetic knocker were used. However, there were cases where cracks occurred in the hopper due to vibrations or impacts, and bridging could not be resolved, so we tried the Blowtisc. As a result, it provided sufficient benefits and has been continuously adopted. 【Overview】 ■ Material: Mold sand ■ Characteristics: Slightly sticky and prone to bridging ■ Issues: Unable to resolve cracks and bridging in the hopper * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0180 Preventing bridge formation of metal powder

By setting it up, the bridge is prevented, allowing for stable discharge of raw materials.

We would like to introduce a case where our "BroadiDisk" provided a solution. Moist materials in the hopper formed a bridge above the discharge screw feeder. Originally, an electric vibrator was installed, but by installing our device, the bridging was prevented, allowing for stable discharge of the raw materials. After reviewing the hopper drawings and based on past experiences, we guided the recommended installation position, which led to the implementation of our solution. We can provide information tailored to individual conditions regarding installation positions and operating methods, so please feel free to consult us. 【Overview】 ■ Material Name: Metal Powder ■ Particle Size: Average, approximately 20 microns ■ Moisture Content: Several percent * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which can be accessed through the link below.

Company：ミナギ
Price：Other

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Introduction of powdered activated carbon injection equipment into the silo.

Installation of the upper hopper section of the vibrating discharge device located at the bottom of the silo.

Here is an introduction to a case solved by our "Brodisk." The introduction of our bridge prevention device was implemented in the hopper section of a powdered activated carbon storage silo. There is a vibrating discharge device at the bottom of the silo, and the installation is in the hopper section above it. We installed eight standard Brodisks and used a controller that incorporates four solenoid valves to sequentially activate two Brodisks at four locations. [Overview Specifications] ■ Silo Diameter: 3000φ ■ Discharge Rate: Approximately 5m3/hr ■ Chemical Name, etc.: Powdered Activated Carbon (Moisture content below 5%, Apparent specific gravity around 0.2) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which you can check via the link below.

Company：ミナギ
Price：Other

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0363 Prevention of wall accumulation in wood chip dust collector hopper

Easy resolution of sawdust accumulation on hopper walls! Introducing a case study of Brody Disk delivery!

This is an introduction to a case study implemented as a countermeasure for the issue where "wood powder" accumulates on the walls of the dust collector hopper and occasionally falls in clumps, causing the discharge rotary valve to stop. A total of 12 standard blow disks, three on each side, were installed. By using a controller with six solenoid valves, the blow disks are divided into six locations and sequentially air-jet two at a time, effectively resolving this issue. This product ejects air in a 360° direction along the inner wall of the hopper from the periphery of the elastic disks set on the inner surface of the hopper, thereby easily eliminating the accumulation of wood powder on the hopper walls in this case. [Overview] ■ Dust collector hopper dimensions: 2000×2000 ■ Discharge section: 150□ *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

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Compatible with a usage temperature of 200℃! Powder and granular material clogging prevention device 'Brodisk'.

Fine powders, powders with strong adhesion, and powders with high moisture content can also be fluidized! The rubber disk complies with food sanitation laws.

The "Brodisk" is a product that improves the flow of bulk materials in tanks through air injection and the vibration of a rubber disk. It can fluidize fine powders, highly adhesive powders, and powders with high moisture content. It is effective in preventing bridging, rat-holing, and clogging phenomena in tanks such as hoppers and silos. It can be used regardless of capacity and can be installed without welding. 【Features】 ■ Adheres closely to the inner surface of the tank when air is off ■ Made with a special silicone that offers excellent durability ■ The rubber disk complies with food sanitation laws ■ Supports a maximum operating temperature of 200°C ■ Can be installed on curved surfaces *For more details, please contact us or refer to the PDF download below, "Flow Prevention Equipment for Bulk Materials: Introduction to Brodisk."

Company：ミナギ
Price：Other

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0398 Preventing clogging of ceramic powder

Prevention of ceramic powder clogging! A case of delivering the Brody Disk Mini.

This is a project delivered to a manufacturer of ceramic structural materials. Due to powder blockage at the entrance of the screw feeder, the Brodix Mini was adopted as a countermeasure. After installation, this blockage was resolved immediately. 【Overview】 ■ Target material: Ceramic fine powder ■ Installation location - Entrance of the screw feeder (300φ×200H) - The screw diameter at the bottom is 200φ 【Key points of this equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

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0428 In the zeolite rat hole

To improve the rat hole phenomenon! One standard Brody disk has been installed on each side.

We received a consultation regarding the existing feed hopper experiencing the rat hole phenomenon, and that "the air knocker only slightly collapses around the rat hole and cannot resolve this issue." By installing one Brody disk standard type on each side, we easily cleared this trouble. In this case, the controller, which incorporates four solenoid valves, activates each Brody disk with a time delay. While this incurs some cost, it is expected to yield even greater effectiveness. 【Overview】 ■ Hopper: Approximately 400×600 ■ Discharge section: 150A (slide gate valve) ■ Target material: Zeolite fine particles *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

Company：ミナギ
Price：Other

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0467 Preventing clogging of flux powder

Concerned about wear on the inside of the hopper, a wear-resistant urethane rubber sheet has been applied to the equipment installation area!

This is an introduction to a case where the Brody Disk Mini was used as a countermeasure for blockages at the discharge section of a small hopper. The user was concerned about wear on the inner surface of the hopper, and decided to attach a wear-resistant urethane rubber sheet to the installation area of the equipment at the time of adoption. We believe that this equipment is extremely effective in preventing bridging compared to vibration or impact-type bridge breakers. However, the installation position is very important, so please feel free to consult us. 【Case Overview】 ■ Hopper Overview: Square hopper (3 sides inclined, 1 side vertical) discharge section 50φ ■ Target Material: Welding flux fine powder ■ Special Notes: Concerned about wear on the inner surface of the hopper, a wear-resistant urethane rubber sheet was attached to the installation area of the equipment at the time of adoption. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0647 Solving the bridge of resin + titanium oxide composite products.

No effect even with hammering! Install the Brodisk and Brodisk Mini to solve the problem.

This is a case where we received a consultation about a bridge that occurs in a hopper containing a mixture of titanium oxide and resin, which could not be resolved by vibration or impact. We installed "Brodisk" and "Brodisk Mini" just above the cone section and the discharge section, successfully resolving the issue. Although this equipment is simple, the installation position is crucial. If you provide us with the hopper diagram and details about the contents, we can offer a proposal including costs. 【Case Overview (Partial)】 ■ Hopper Dimensions: φ600 ■ Discharge Section Dimensions: 120×120 ■ Contents: Brodisk, Brodisk Mini ■ Equipment Placement - 4 Brodisks at the cone section (4 curved areas) - 4 Brodisk Minis just above the discharge section (4 sides) *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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Elimination of the rat hole phenomenon in talc fine powder.

We will introduce a case where the rat hole phenomenon was resolved in one go by installing a Brodisk.

We would like to introduce a case study where our "Broady Disk" was installed. We received an inquiry regarding the complete rat-hole phenomenon occurring in a talc fine powder hopper. In a square hopper, material was accumulating on the sloped surfaces, requiring manual hammering to dislodge it. When hammering was ineffective, they resorted to using a stick to poke the material. However, with the installation of our product, the rat-hole phenomenon was resolved in one go. [Case Overview (Partial)] ■ Hopper: 800×800 ■ Discharge: Screw feeder ■ Input: FIBC (Flexible Intermediate Bulk Container) *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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0691 Bridge prevention of HD-PE crushed material

Case study on resolving bridging issues in the hopper of high-density polyethylene grinding materials!

We would like to introduce a case where "Brodisk" was adopted at a facility engaged in resin molding for automotive parts and various containers. A bridge occurred in the hopper for crushed high-density polyethylene, and this device was installed to prevent it. The problem was solved in one go. In this case, there was a request to try the device before purchase, so we lent out the actual product for them to confirm its effectiveness. 【Case Overview】 ■ Target Material - Crushed high-density polyethylene - Size approximately 3-5mm ■ Hopper - 450×450 - 3-sided incline (about 45°) *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

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0694 Prevention of rat holes in talc (tire-related)

The troubles of bridge, rat hole, and powder clogging were resolved more easily than the customer's expectations!

We would like to introduce a case study of the implementation of "Brodisk" at a tire-related business. The company's challenge was to eliminate and prevent talc rat holes. While blockages at the discharge point were resolved by tapping, rat holes remained, and the powder remaining on the hopper wall was quite compacted. In our company, we installed one Brodisk (Type 15) near the discharge area on each of the four sides of a square hopper, and one more above that, offset from the center left and right, resulting in two Brodisks per side, for a total of eight Brodisks. Using a controller C-SV4 equipped with four solenoid valves, we aerated the eight Brodisks two at a time, and the customer's problem was resolved in one go. [Case Summary (Partial)] ■ Hopper Conditions - Size: 800×800 - Discharge Area: 150×150 - Discharge Device: RV *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

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[Recruitment of Contractors in the Kinki Area] Automotive Anti-Theft Device i/lock

Prevent car theft! An electric barricade that can be installed in your home parking lot!

"Before your beloved car becomes a victim of theft" This is an electric anti-theft device that can be installed in your home parking lot. It uses a rising barricade to block the path of the vehicle, helping to prevent theft. When lowered, it becomes flush with the ground, maintaining an unobtrusive design. With just the push of a button, it can be easily raised and lowered, allowing for stress-free parking and retrieval. It also features a pinch prevention function, ensuring safe use. By reducing the amount of excavation required, we have significantly cut the installation costs that have been a challenge with conventional anti-theft devices (electric bollards). 【Contractors in the Kinki area are currently being recruited】 Requirements for contractors: - Ability to dig into the ground (concrete or asphalt) - Capability to perform electrical work - Recruitment area: Osaka Prefecture / Kyoto Prefecture / Hyogo Prefecture Please feel free to contact us with any questions. *This product requires installation. Please note that depending on the order quantity, immediate installation may not be possible. *The product images are from the development stage and may differ from the actual product specifications.

Company：英田エンジニアリング
Price：100,000 yen-500,000 yen

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[Recruitment of Contractors in the Chubu Area] Anti-theft Device for Automobiles i/lock

Prevent car theft! An electric barricade that can be installed in your home parking lot!

"Before your beloved car becomes a victim of theft" This is an electric anti-theft device that can be installed in your home parking lot. It blocks the path of the vehicle with an upright barricade, helping to deter theft. When lowered, it becomes flat with the ground, designed not to spoil the landscape. It can be easily raised and lowered with the push of a button, allowing for stress-free parking and retrieval. It also has a pinch prevention feature, so you can use it with peace of mind. By reducing the amount of excavation required, we have significantly cut the installation costs that were a challenge with conventional anti-theft devices (electric bollards). 【Contractors in the Chubu area are currently being recruited】 Requirements for contractors: - Ability to dig into the ground (concrete or asphalt) - Ability to perform electrical work - Recruitment area: Aichi Prefecture/Shizuoka Prefecture Please feel free to contact us with any questions. *This product requires installation. Please understand that there may be cases where installation cannot be done immediately depending on the order quantity. *The product images are from the development stage. The actual product may differ in specifications.

Company：英田エンジニアリング
Price：100,000 yen-500,000 yen

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Air hose flailing prevention whip check for shipbuilding

Safety measures for high-pressure hoses in shipbuilding. Contributes to quality improvement.

In the shipbuilding industry, ensuring a safe working environment and producing high-quality products are essential. The rupture of high-pressure hose fittings not only threatens the safety of workers but can also cause equipment damage and work interruptions, potentially leading to a decline in quality. WHIPCHEK helps mitigate the risk of hose blow-off due to fitting rupture, creating a safe working environment. This protects worker safety, prevents equipment damage, and supports the production of high-quality products. 【Usage Scenarios】 - Welding operations - Painting operations - Use of hydraulic equipment - High-pressure cleaning operations 【Benefits of Implementation】 - Ensuring worker safety - Reducing the risk of equipment damage - Shortening work interruption times - Stabilizing product quality

Company：ドゥ・ヤマモト本社
Price：Less than 10,000 yen

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Prevention Device Product List and Ranking from 111 Manufacturers, Suppliers and Companies | IPROS GMS

Prevention Device Manufacturer, Suppliers and Company Rankings

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