Prevention Device Product List and Ranking from 111 Manufacturers, Suppliers and Companies

Denton Anshin: Impact Damage Prevention Device for Electronic Components

Prevent dents and scratches during NC automatic lathe discharge! Increase productivity with unmanned operation!

In electronic component manufacturing, it is a common issue for products discharged from NC automatic lathes to come into contact with each other, resulting in dents and scratches. "Dacon Anshin" is a device designed to prevent these dents and scratches, thereby improving product quality and reducing labor. 【Usage Scenarios】 - Electronic component manufacturing sites: Processes such as NC automatic lathes and hot forging, where contact between products is likely to cause dents and scratches. - Challenges: - Burden of quality control by manual labor - Occurrence of product defects due to dents and scratches - Decrease in production efficiency 【Benefits of Implementation】 - Improved product quality: Prevents dents and scratches, stabilizing product quality. - Labor reduction: Enables unmanned operation, contributing to alleviating labor shortages and reducing costs. - Increased productivity: Automates quality control that relied on manual labor, significantly enhancing production efficiency. - Cost recovery: For the SP-1 series, depreciation can be achieved in 13 months, and if operated unmanned, it can be amortized in 4.7 months.

Company：伊藤精密製作所 MSTEC事業部
Price：Other

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Red rust removal and prevention device "Scale Watcher" [For prolonging the life of pipes!]

Scale and rust removal from water supply, drainage, and hot water pipes, with adhesion prevention effects! Chemical-free injection, easy installation, and a low-cost clean and efficient water treatment device.

In recent years, the redevelopment of urban areas has accelerated the construction and renovation of mixed-use buildings, hotels, and condominiums, as well as the development of disaster-resistant cities and the updating of regional heating and cooling systems and lifelines. The "Scale Watcher," which enables the removal of red rust from water supply and hot water systems and prolongs the life of piping, significantly contributes to the promotion of green life and green purchasing in the context of SDGs and urban redevelopment. 【Effects】 ■ Scale prevention and removal effects ■ Reduction in the use of chemicals and detergents ■ Prevention of corrosion due to red rust and prolongation of piping life due to black rust formation ■ Prevention of metal soap generation ■ Prevention of urine scale adhesion in toilets and suppression of ammonia odor ■ Running cost is 38 watts ■ Easy installation and compatible with existing piping *For more details, please download the PDF or feel free to contact us.

Company：ビー・テップ
Price：Other

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Pipe anti-corrosion, Mansion Coop Nomura Minami Ishikiri has introduced NMR Pipe Protectors.

The NMR pipe protector has been proven to not only prevent red rust in apartment water supply pipes but also to slow down the deterioration of red rust in drainage pipes, reducing the frequency of drainage pipe cleaning by 30%.

The red rust prevention device "NMR Pipe Protector" is a product with excellent functionality that reduces red rust to black rust and strengthens piping. Red rust has the property of generating red water and corroding pipes until they become severely deteriorated. Co-op Nomura Minami Ishikiri installed the NMR Pipe Protector in August 2001, marking its 24th year. After 15 years, a deterioration diagnosis survey of the piping was conducted. When the drainage pipes on the secondary side of the elevated water tank and inside the residences were inspected, it was found that there was almost no progression of red rust due to internal deterioration in both the water supply and drainage pipes. Thanks to the effect of the NMR Pipe Protector, red rust had hardly progressed, and its surface had turned to black rust, ensuring proper rehabilitation of the piping. Similarly, the drainage pipes showed almost no progression of red rust, earning high praise. *For more details, please refer to the PDF document or feel free to contact us.*

Company：日本システム企画東京本社　
Price：Other

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Pipe rust prevention, the Imperial Theatre introduces NMR pipe protectors.

The red rust prevention device "NMR Pipe Protector" completely prevents red rust in the air conditioning chilled and hot water pipes of the Imperial Theatre, where updating the piping is difficult, and has proven that it can extend the lifespan of the pipes until the building's lifespan.

Currently, at the Imperial Theatre, which was built 56 years ago, the "NMR Pipe Protector" was introduced in 2000 (Heisei 12) to prevent corrosion of the building's piping and to rehabilitate it, as the building reached 34 years of age. The Imperial Theatre building has its own heat source facilities for air conditioning, and the machinery room is located at the deepest point, which is the sixth basement level. Renovations and maintenance of various parts, such as water-based piping that is prone to aging, have been carried out quite frequently, but while exposed piping and equipment in the machinery room have been manageable, the buried piping could not be addressed. The effects of introducing the NMR Pipe Protector have been tremendous; this year marks 56 years since its construction, and the occurrence of red rust inside the piping has been remarkably suppressed. Additionally, there has been no leakage for the past 22 years since the installation, proving that the red rust has transformed into black rust. As a result, the NMR Pipe Protector has contributed to maintaining a comfortable theater environment at the Imperial Theatre, which symbolizes Japan's theatrical culture. *For more details, please refer to the PDF document or feel free to contact us.*

Company：日本システム企画東京本社　
Price：Other

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The NMR pipe protector sheds light on the issue of marine pollution caused by plastic waste!

Approaching global environmental issues! "NMR Pipe Protector" for preventing red rust inside pipes.

It is said that plastic waste polluting the oceans amounts to about 8 million tons. Developing countries with densely populated cities like Indonesia and Vietnam are major contributors to the marine plastic waste problem, as they consume large quantities of bottled beverages, many of which flow into the oceans through rivers and other waterways. The high consumption of bottled beverages is due to the unsuitability of tap water for drinking. If the water quality issues of tap water in developing countries can be resolved, there is a prospect of improving the marine pollution problem caused by plastic waste. In this regard, our company’s uniquely developed rust prevention device for pipes, the "NMR Pipe Protector," is highly anticipated. This product can resolve the rust problem in water pipes faced by developing countries at a cost of one-tenth to one-twentieth of pipe replacement, improving the water quality to make it drinkable. The marine pollution caused by plastic waste, which has become a global issue, can be significantly improved by installing the "NMR Pipe Protector," a product born from Japan's advanced technological capabilities, in urban areas of developing countries. *For more details, please refer to the PDF document or feel free to contact us.*

Company：日本システム企画東京本社　
Price：Other

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NMR Pipe Protector that Promotes the Growth of Tomatoes and Strawberries in Agriculture

The rust prevention effect of the NMR pipe protector is due to the action of small clusters of water, which has also been proven to promote the growth of tomatoes and strawberries.

The pipe rust prevention device "NMR Pipe Protector" was featured on TV Tokyo's economic information program "World Business Satellite (WBS)." The rust prevention effect of the water from the NMR Pipe Protector has small clusters, which promotes the growth of vegetables, leading to verification in the agricultural field. At "Mitsu Village" in Himeji City, Hyogo Prefecture, NMR Pipe Protectors are installed in the pipes that supply water to the greenhouses. In the program, the weight of tomatoes grown with regular water was compared to those grown with water from the supply pipe equipped with the NMR Pipe Protector, and on average, the latter tomatoes were 16 grams larger. From previous verifications, it has been found that growing tomatoes with water from the supply pipe equipped with the NMR Pipe Protector increases the yield by approximately 7 percent. In this way, the NMR Pipe Protector is expected to leverage its ability to change the properties of water and expand into various fields. *You can download the materials for free. *Please feel free to contact us first.

Company：日本システム企画東京本社　
Price：Other

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To prevent pipe rust, the famous C University library has introduced NMR pipe protectors.

The red rust prevention device "NMR Pipe Protector" is simply installed on the outside of the air conditioning chilled and hot water pipes, converting red rust to black rust throughout the entire piping system for long-term durability.

In the year 2000, 13 years after its completion, it was discovered that there was leakage due to red rust deterioration in part of the chilled and hot water piping of C University Library. The circulating water was mixed with red rust, and the deterioration of the piping had progressed significantly. As a rust prevention measure inside the piping, rust inhibitors were regularly administered, but the red rust deterioration did not stop, and since 1996 (9 years after construction), partial updates of the piping had been underway. However, due to the presence of asbestos in the ceiling of the library, it was difficult to carry out renewal work on the main and branch pipes. Therefore, a red rust prevention device called the "NMR Pipe Protector" was introduced. The NMR Pipe Protector stops the red rust deterioration of the piping and can extend the life of the piping until the building's lifespan, making the removal of asbestos unnecessary and allowing for significant cost reductions. Since the installation work of the NMR Pipe Protector does not require water service interruption, construction could proceed while the building was in use, eliminating the need for the library and surrounding facilities to close. After installation at C University Library, the rust prevention effect in the chilled and hot water piping was confirmed by an increase in the amount of black rust among the red rust. After the introduction of the NMR Pipe Protector, the piping was removed, and quantitative proof of the conversion of red rust to black rust was established through mass analysis of rust samples.

Company：日本システム企画東京本社　
Price：Other

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MAP Mold Condensation Prevention Device for the Automotive Industry

Prevent condensation on molds and reduce defects in the molding of automotive parts.

In the automotive industry, there is a demand for a stable supply of high-quality parts. Condensation on molds can lead to molding defects, which may result in decreased quality and productivity. The MAP mold condensation prevention device effectively prevents condensation on molds by blowing dry air around the cooling water circulation of the injection molding machine. It achieves stable molding throughout the year, regardless of external temperatures, and reduces molding defects. 【Usage Scenarios】 - Injection molding lines of automotive parts manufacturers - Quality control departments - Production technology departments 【Benefits of Implementation】 - Reduction in molding defect rates - Stabilization of quality - Improvement in productivity - Cost reduction

Company：アイ・ティー・エス・ジャパン
Price：Other

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MAP Mold Condensation Prevention Device for Medical Devices

Prevent mold condensation and stabilize the molding accuracy of medical devices.

In the medical device industry, high molding precision is required to ensure product quality and safety. Condensation on molds can lead to molding defects and potentially degrade product quality. This is particularly problematic when manufacturing precision parts, as changes in dimensions and surface roughness due to condensation can arise. Wittmann's MAP mold condensation prevention device encloses only the area around the cooling water circulating in the injection molding machine and blows in dry air to prevent condensation on the mold. This enables stable molding throughout the year, reduces molding defects, and contributes to the improvement of medical device quality. 【Usage Scenarios】 - Molding of precise medical device parts - Molding in clean room environments - Sites with strict quality control 【Benefits of Implementation】 - Stabilization of molding precision - Reduction of molding defects - Improvement of product quality - Cost reduction

Company：アイ・ティー・エス・ジャパン
Price：Other

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Mold Dew Condensation Prevention Device for Toy Manufacturers MAP

Prevent condensation on the mold and reduce defects in toy molding!

In the toy industry, reducing molding defects is crucial for the stable supply of high-quality products. In particular, condensation on molds due to seasonal and environmental changes is a significant factor that leads to molding defects. Mold condensation can result in poor product appearance and dimensional changes, potentially lowering yield rates. The Wittmann injection molding mold condensation prevention device, MAP, is an energy-saving condensation prevention system that encloses only the area where the cooling water of the injection molding machine circulates with plastic sheets or similar materials, blowing dry air only into that space. This eliminates the need to adjust the cooling water temperature according to the outside air temperature, stabilizing molding throughout the year and reducing molding defects. If humidity control for the entire factory was previously implemented, costs related to air conditioning can also be significantly reduced. 【Application Scenarios】 - Injection molding process for toys - Environments prone to molding defects due to seasonal or temperature changes - Factories aiming to stabilize the quality of molded products 【Benefits of Implementation】 - Reduction in molding defect rates - Improvement in product quality - Increase in productivity - Cost reduction (air conditioning expenses, disposal of defective products, etc.)

Company：アイ・ティー・エス・ジャパン
Price：Other

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Aerospace MAP Mold Condensation Prevention Device

Prevent condensation in injection molding and reduce molding defects.

In the aerospace industry, lightweight design and high-quality parts manufacturing are essential. Condensation on molds during injection molding can lead to molding defects and compromise product quality. Especially for aerospace components that require high precision, dimensional changes and surface defects caused by condensation are unacceptable. The MAP condensation prevention device effectively prevents condensation around the mold, enabling stable molding. This helps reduce the occurrence of defective products and allows for efficient manufacturing of high-quality products. 【Application Scenarios】 - Injection molding of aerospace components - Parts manufacturing aimed at weight reduction - Manufacturing of parts requiring high precision 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Cost reduction

Company：アイ・ティー・エス・ジャパン
Price：Other

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Mold Dew Condensation Prevention Device for Daily Necessities Manufacturing MAP

Prevent condensation on molds and support stable operation in daily goods manufacturing.

In the daily necessities manufacturing industry, there is a constant demand for improvements in product quality and production efficiency. Condensation on molds is a significant challenge that can lead to molding defects and decreased productivity. Particularly in seasons or environments with high humidity, troubles caused by condensation are more likely to occur. The Wittmann injection molding mold condensation prevention device, MAP, effectively prevents condensation on molds by enclosing only the area around the cooling water of the injection molding machine with plastic sheets and blowing dry air into that space. This enables stable molding throughout the year, reduces molding defects, and contributes to increased productivity. 【Usage Scenarios】 - Injection molding of plastic products for daily necessities - Factory environments where humidity management is difficult - Reducing losses due to molding defects 【Benefits of Implementation】 - Reduction of molding defects - Increased productivity - Reduction of overall humidity control costs in the factory

Company：アイ・ティー・エス・ジャパン
Price：Other

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[Bird Prevention Measures] Stainless Steel Wire-Type Pigeon Deterrent Device - Pigeon Wire

Ideal for bird damage prevention and bird control measures such as bird deterrents and pigeon deterrents! It can be stably installed not only on flat surfaces but also on handrails and pipes. *Video available.

Isn't there something like this? Cleaning the balcony or windows is tough, there are bad odors and dirt causing trouble, and concerns about parasites and bird flu... ⇒ We solve these problems! Stainless Steel Wire Pigeon Prevention Device [Patent Obtained] The pigeon wire prevents pigeons from landing with a double wire system. By using a one-touch spring, we have successfully reduced work time by about 60% and simplified the process. Easy installation in three steps. The support pole and base are detachable, making it convenient for building maintenance. [Features] ○ The one-touch spring connects simply by inserting the wire, and tension adjustment is possible even after installation. ○ The standard base support can be installed stably without wobbling on pipes with a diameter of 32mm or more. ○ Installation on flat surfaces is also possible with screws. ○ The double wire system effectively prevents pigeons from landing. ● For more details, please contact us or download the catalog.

Company：コーユー
Price：Other

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0054 Casting Equipment Resin Hopper Bridge Prevention

Introducing case studies of the bridge breaker "Brodisk."

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impact or vibration, which prevents blockages from becoming severe. It also does not damage the tank. If you are having trouble with powdery materials, please consult us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out via the link below.

Company：ミナギ
Price：Other

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0084 For active pharmaceutical ingredient manufacturers as a bridge breaker.

Prevent the occurrence of bridging for both raw materials and ground products!

The pharmaceutical manufacturer has introduced the BroaDisk Mini to prevent bridging of powder materials. It is installed in the raw material supply hopper and the product receiving hopper within the clean room to prevent the occurrence of bridging in both raw materials and crushed products. This time, there were significant constraints on the air supply, but with the BroaDisk Mini, the air consumption is minimal! The elastic disk of the BroaDisk (standard model) complies with the Food Sanitation Act (Ministry of Health, Labour and Welfare Notification No. 201 of 2006). 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. *We have published numerous case studies on our website. You can check them through the link below.

Company：ミナギ
Price：Other

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0082 Measures to prevent clogging of phenolic resin powder

After implementation, there were no occurrences of the bridge phenomenon at all, and productivity improved!

To prevent clogging of fine powder (which has poor fluidity) of phenolic resin in a small hopper, we installed the BroaDisk Mini. Since its introduction, there have been no occurrences of bridging phenomena, and productivity has improved. BroaDisk Installation Position: → Two units are installed 300 mm above the hopper discharge section along the wall (total of two units with a 180-degree rotation). Our company provides guidance on installation positions based on our extensive experience. Additionally, since the BroaDisk is a mass-produced item, we can inform you of the price immediately. Please feel free to consult or inquire with us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *We have published numerous implementation examples on our website. You can check them via the link below.

Company：ミナギ
Price：Other

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0081 Measures to prevent clogging in dental material hoppers

Prevention of clogging in highly moisture-absorbing powders!

Clogging of powder materials used in dentistry - solved with the Brody Disk Mini! While the Brody Disk would have been suitable in terms of hopper size, the outlet diameter is small at 38mm, so it was better to install the Brody Disk Mini in this area. It is a highly hygroscopic material, and previously, hitting it with a hammer had no effect at all, but with the Brody Disk Mini, clogging of the hygroscopic powder can now be prevented. It can be streamlined at a low cost! 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. If you are having trouble with powder materials, please consult us. We have many examples of implementation on our website. You can check them through the link below.

Company：ミナギ
Price：Other

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Powder Bridge Countermeasure Case Study Collection [Free Equipment Rental Available]

Attention those troubled by blockages and jams in hopper silos! We are offering a free collection of case studies on powder bridging solutions! Free equipment rental available!

The powder bridge prevention device "Blow Disk" easily improves the flow of powder and granular materials through air injection and the vibration of a rubber disk. It is highly effective at a low cost! It also gains the understanding of stakeholders. Before incurring large costs, please try the easy-to-install and economical "Blow Disk." 【New Bridge Breaker "Blow Disk" Free Rental Available!】 We offer free rentals of the actual device to everyone who requests it. Please fill out the last page of the catalog download and send it to us. We will send it to you promptly. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this device excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. ● For more details, please download the catalog or contact us directly.

Company：ミナギ
Price：Other

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[Case Study] Introduction of Powdered Activated Carbon Injection Equipment into Silos

Introduction of powder activated carbon injection equipment into the silo! A case study of solutions by powder handling professionals is presented!!

The introduction of this bridge prevention device has been implemented in the hopper section of the storage silo for powdered activated carbon. There is a vibrating discharge device at the bottom of the silo, and it is installed in the hopper section above it. Eight standard blow discs are installed, and the controller, which contains four solenoid valves, sequentially turns on the air in four locations, dividing the blow discs into pairs. The blow discs intermittently flow air along the inner surface of the silo. This air aeration, along with the vibrations generated by the silicone discs, ensures a reliable flow of the powder. It is possible to easily resolve issues related to the rat hole phenomenon and discharge failures caused by bridging in the powder. 【Overview】 ○ Silo diameter: 3000φ ○ Discharge rate: approximately 5 m³/hr ○ Chemical name, etc.: powdered activated carbon (moisture content below 5%, apparent specific gravity of about 0.2) *For more details, please contact us or download the catalog to view.

Company：ミナギ
Price：Other

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Introduction to prevent bridging of plastic crushed products.

Introducing a case of bridge prevention in silos for crushed waste plastic.

At a paper-related company, our bridge prevention device "Brodisk" has been introduced to prevent bridging in silos for crushed waste plastic. [Summary of Conditions] ● Material: Crushed plastic (Size: approximately a few mm, Moisture: below 3%) ● Silo dimensions: Diameter 3200φ, Outlet diameter 250A, Cone height 2600 ● Installation position... Please refer to the left schematic. (This is a schematic of a comparable case. The actual setup may vary slightly.) ● Operating method... 16 Brodisks are controlled by the C-6 controller and 4 solenoid valves, activating 4 disks sequentially with air ON. For more details, please refer to the catalog or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

Company：ミナギ
Price：Other

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0264 Bridge measures for polyethylene crushed products

Introduction of case studies for the bridge breaker "Brodisk."

For the bridge prevention of polyethylene crushed products, we have adopted our blow disc with vibration and air injection. Previously, the personnel on-site dealt with the issue through hammering, which frequently caused problems, leading to the installation of the blow disc. We received a call from the on-site personnel expressing a desire to first confirm the actual product, so we sent the product (on loan) for their satisfaction before implementation. Of course, the bridge issue was resolved, and they were pleased. [Overview] ■ Hopper: Diameter 2000φ, discharge section 300φ ■ Material: Polyethylene crushed products, including chip-shaped and fine materials *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

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0273 Preventing the rat hole phenomenon in natural zeolite.

Preventing the rat hole phenomenon! Introducing case studies from powder handling professionals.

This is a case we consulted on regarding the occurrence of rat holes due to the type of zeolite products. Some products can be addressed with a knocker, but the rat hole phenomenon occurs depending on the product's particle size and moisture content. To solve this, we adopted air injection and vibration equipment. 【Hopper Overview】 ■ Air transport tank: (Diameter 2000φ, discharge section 250φ) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them via the link below.

Company：ミナギ
Price：Other

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0102 Prevention of Clogging in Activated Carbon Storage Silos

Case study of a Brody disk adopted as an airation device for bridge prevention.

As an air aeration device to prevent bridging in the activated carbon storage tank of the incineration equipment, we are using a BroaDisk. In this case, the customer previously used another method of aeration, which resulted in some discharge issues, but this time it has been operating smoothly without any problems. In incineration plants, it is widely adopted for clogging countermeasures in slaked lime tanks and reaction aid powder tanks. 【Overview】 ■ Silo diameter: 1900φ ■ Hopper height: 2800 ■ Number of BroaDisk units installed: 8 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, as well as the risk of foreign matter contamination. Our silicone disks have excellent strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us. You can check it from the link below.

Company：ミナギ
Price：Other

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Eliminate the powder clogging at the top of the 2S discharge outlet.

Install the Brodisk Mini and Brodisk to prevent discharge failures!

We will introduce a case where the blockage phenomenon at the discharge section of the powder hopper in vacuum powder transport equipment was resolved using the "Blow Disk Mini." Due to the small discharge diameter of 2S, blockages occurred in this upper section, so two Blow Disk Minis were installed in this area. Additionally, to prevent bridging in the upper section, two Blow Disks were installed in the central part of the hopper. A controller with one built-in solenoid valve simultaneously controls the ON/OFF operation of the two Blow Disk Minis and the two Blow Disks to prevent discharge failures. 【Overview】 ■ Hopper diameter: 800φ ■ Discharge diameter: 2S ■ Powder type: Industrial chemicals (appearance similar to flour) * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

Other powder equipment
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Eliminate the adhesion of the "fusuma" near the level gauge.

Eliminating adhesion of fusuma! Introducing case studies of Brody disks.

This is a case where we were consulted about a situation where a fusuma (sliding door) got stuck in the chute section of a screw conveyor, causing the level gauge to malfunction. We were asked if there was anything that could be done. Since fusuma can indeed be troublesome, we decided to lend them a product for testing. The sticking started about 200mm from the bottom of the level gauge, so we installed the product in that area and conducted a test. The results were good! They adopted it immediately. Additionally, they later introduced a controller for automation. [Overview] ■ Chute Size: 200×300 ■ Target Object: Fusuma (Moisture: approximately 30%) ■ Level Gauge: Rotary Type * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

Other powder equipment
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0379 Prevention of adhesion of heavy calcium carbonate

As a measure to prevent the adhesion and growth of heavy calcium carbonate inside the chute, a brodie disk is installed.

This is an example of a delivery made to a mining manufacturer. It seems that a hammering device was installed earlier, but it did not work well, and they consulted us. Since we have had similar experiences, we provided a layout proposal that is worth considering, and they have since implemented it. 【Overview】 ■ Target material: Heavy calcium carbonate (powder form) ■ Chute: 1000L (approximately 50° incline) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

Company：ミナギ
Price：Other

Other powder equipment
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Preventing bridges caused by the influence of the butterfly valve.

The target material is resin powder! It has been adopted to prevent bridging caused by the opening and closing of the butterfly valve at the discharge section.

This time, the target material is resin powder, which cannot be said to have good fluidity, but we adopted this equipment to prevent bridging caused by the opening and closing of the butterfly valve at the discharge section. In this case, in addition to four blow disks, we have installed four mini blow disks near the bottom of the hopper, close to the valve body, to address powder clogging caused by the butterfly valve. We were informed that the final user's evaluation after the equipment started operation was 95 points. Thank you very much. 【Overview】 ■ Hopper diameter: 1200φ ■ Discharge section: 200A butterfly valve * For more details, please refer to the PDF materials or feel free to contact us. * Our website features many implementation examples. You can check them from the link below.

Company：ミナギ
Price：Other

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0441 Assigned to the feed plant

Suppressing bridge phenomena and clogging! We can also provide test footage conducted on very poorly flowing fine powders.

We would like to introduce an example implemented at our feed plant. In the case of our user, the BroaDisk has already been adopted by a related company, and it was installed in the feed plant through that introduction. The BroaDisk suppresses the bridging phenomenon and clogging of powder and granules through air injection along the silo inner wall and the vibration of the silicone rubber disk. If you have any troubles related to bridging, please feel free to contact us. 【Overview (Excerpt)】 ■ Silo Outline Dimensions ・Diameter: 2800Φ ・Bottom: 800Φ ■ Discharge Method: Screw Feeder ■ Target Material: Powdered raw materials before pelletizing * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous examples of implementations. You can check them through the link below.

Company：ミナギ
Price：Other

Other processing machines
others
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0604 Due to residual resin runner crushing products

Successful results and adoption! A case of installing our product at the corners of gentle slopes and gentle slopes.

This is a case where a "Blow Disk" was installed to address the residuals of crushed resin runner powder. In a situation where it was "remaining in the corners of a gentle slope," we tried this product and found it to be effective, leading to its adoption. Additionally, we also tested the "Blow Disk Mini" as a measure against powder clogging in the cyclone, and it also yielded good results, leading to its adoption. 【Case Overview】 ■ Target Material - Crushed resin runner pellets ■ Situation - Remaining in the corners of a gentle slope ■ Equipment Arrangement - One unit on each gentle slope (total of 2 units) - Using the standard Blow Disk, positioned in the corners and adjusted in height 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are highly superior in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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0619 At the cement weighing equipment

Resolving troubles! Introducing a case where four Brody Disk Minis were installed in the cement accumulation area of the discharge chute.

We would like to introduce a case where we delivered "Blow Disk Mini" to a batch plant manufacturer. The consultation involved an issue where cement was accumulating and clogging just below the butterfly valve in the discharge chute. As a countermeasure, we installed four units of our product in the cement accumulation area of the discharge chute, successfully resolving the problem. 【Case Overview】 ■ Issue - Cement accumulates just below the butterfly valve in the discharge chute, eventually causing a blockage. ■ Result - By installing four Blow Disk Minis in the cement accumulation area of the discharge chute, the problem was resolved. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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