Prevent condensation in injection molding and reduce molding defects.
In the aerospace industry, lightweight design and high-quality parts manufacturing are essential. Condensation on molds during injection molding can lead to molding defects and compromise product quality. Especially for aerospace components that require high precision, dimensional changes and surface defects caused by condensation are unacceptable. The MAP condensation prevention device effectively prevents condensation around the mold, enabling stable molding. This helps reduce the occurrence of defective products and allows for efficient manufacturing of high-quality products. 【Application Scenarios】 - Injection molding of aerospace components - Parts manufacturing aimed at weight reduction - Manufacturing of parts requiring high precision 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Cost reduction
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【Features】 - Maintains the same dew point temperature around the mold in any season! - No need for humidity control throughout the factory! A device that is gentle on both staff and costs! - Low running costs due to a drying method that does not use dehumidifying materials! - Covers around the mold area also shut out dust and other contaminants! - Operates maintenance-free using a drying method that does not use dehumidifying materials. 【Our Strengths】 We handle products adopted by world-class companies and provide rapid support comparable to domestic manufacturers. We import, sell, and maintain measuring instruments, testing machines, production rationalization equipment, and rubber measurement-related devices.
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Applications/Examples of results
The molding cycle of injection molding can be shortened by lowering the temperature of the cooling water flowing through the mold. However, lowering the cooling water temperature has disadvantages, such as causing condensation on the mold, which negatively affects the appearance of the products. Therefore, many companies control mold condensation by air conditioning the entire factory where the injection molding machines are located. However, this method requires a large air conditioning system to cool the entire factory, resulting in high initial investment and operational electricity costs, and it also makes the operators inside the factory feel cold. Moreover, the reality is that "the cooling water temperature of the mold cannot be lowered that much."
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Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment Dynamic measurement + vulcanization testing machine Rheometer Carbon dispersion meter Mooney viscometer Hardness and density meter Density and specific gravity meter Specific gravity meter for uncured rubber Durometer Durability and fatigue testing machine Rebound tester Wear testing machine ◎ Comprehensive valve manufacturer
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