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Quenching - メーカー・企業35社の製品一覧とランキング

更新日: 集計期間:Aug 13, 2025~Sep 09, 2025
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Quenchingのメーカー・企業ランキング

更新日: 集計期間:Aug 13, 2025~Sep 09, 2025
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  1. アイテック Gifu//Machine elements and parts
  2. 富士高周波工業 Osaka//Manufacturing and processing contract
  3. 遠州熱研 Shizuoka//Manufacturing and processing contract
  4. カナプレスト Wakayama//Manufacturing and processing contract 本社
  5. 5 ネツレン 高周波熱錬株式会社 Tokyo//Machine elements and parts

Quenchingの製品ランキング

更新日: 集計期間:Aug 13, 2025~Sep 09, 2025
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  1. [Processing Technology] Flame Hardening (Frame Hard) 遠州熱研
  2. For gear and motor parts! Vacuum carburizing and hardening of gears. *Prototyping available. アイテック
  3. It's too late to ask now! Basic knowledge of high-frequency hardening. カナプレスト 本社
  4. High-frequency hardening 横浜高周波工業 本社工場
  5. 4 Surface hardening heat treatment method "Nitriding Quenching" アイテック

Quenchingの製品一覧

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Measures against soft zones using laser hardening

Solve the soft zone problem after high-frequency hardening with patented laser hardening technology!

【Conventional Issues】 In the rotating induction hardening of high-frequency hardening, a soft zone (approximately 10mm) occurs at the start and end positions. As a result, the soft zone wears out, leading to reduced lifespan and abnormal noise. 【Benefits of Laser Hardening】 With laser hardening, the soft zone created by high-frequency hardening has been filled. By reducing the soft zone to approximately 1.5mm, wear during use has been prevented, overcoming issues related to product lifespan and abnormal noise. 【Specifications】 Product Name: Ring Material: S45C Hardness: HRC60 Soft Zone after High-Frequency Hardening 10mm ⇓ After Laser Hardening 1.5mm *Patent Obtained 【Patent Application 2017-036507 Method for Surface Hardening Steel Parts】

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Case of laser hardening for head wrench mounting part

The inside of the square hole is hardened by laser hardening!

【Conventional Issues】 In high-frequency hardening, it is difficult to manufacture coils that only harden the inner surface of the □9.6mm section, and due to thermal effects, unnecessary areas become hardened, leading to distortion after heat treatment. 【Advantages of Laser Hardening】 With laser hardening, the manufacturing of coils is no longer necessary. Additionally, by precisely hardening only the inner surface of the □9.6mm section, distortion after heat treatment is almost nonexistent. 【Specifications】 Dimensions: □9.6mm section Material: SCM440 Hardness: HRC58 Depth of hardened layer: 0.3mm

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Piston shaft laser hardening case study

I forgot the heat treatment process! What should I do?!

【Conventional Issues】 Due to skipping the hardening process, the necessary areas were not hardened and were instead polished. High-frequency hardening was considered, but the risk of distortion due to significant heat impact was concerning. 【Advantages of Laser Hardening】 By performing laser hardening only on the necessary areas, it was processed with minimal distortion. The outer diameter dimension increased by 0.01mm before and after hardening, but the overall distortion was "zero." 【Specifications】 Material: S45C Depth: 0.3mm Hardness: HRC60

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L1200×10t plate laser hardening case study

Solving the challenge of 'distortion' in heat treatment of thin meat plates with laser hardening!

【Conventional Issues】 High-frequency hardening is possible, but if back surface hardening is performed for distortion correction, the surface will be tempered due to heat influence, resulting in a loss of hardness. Therefore, there were high costs associated with distortion correction for products that were significantly warped after hardening on one side only. 【Advantages of Laser Hardening】 By adopting laser hardening, it became possible to perform back surface hardening for distortion correction even on plates with a thickness of 10t, significantly reducing the labor involved in distortion correction. The amount of distortion after hardening was also reduced to within 0.2mm across the entire length. 【Specifications】 Dimensions: L1200×W80×10t Material: S50C Hardness: HRC60 Depth: 0.5 to 1.0mm

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Case study of ring V groove hardening.

We are laser hardening down to the finest details!

【Conventional Issues】 In carburizing hardening, unnecessary areas become hardened, leading to increased distortion. Additionally, the hole and key groove areas are thin, which poses a risk of cracking after hardening. 【Benefits of Laser Hardening】 With laser hardening, partial hardening of the cam surface can minimize distortion. Furthermore, since it does not affect the heat of the hole and key groove areas, the risk of cracking is also avoided. 【Specifications】 Material: S45C Hardness: Hs72-80 Depth: 0.8UP

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Cutter cam laser hardening case study

No finishing process with laser hardening! Labor hours can be reduced!

**Conventional Issues** When high-frequency hardening is applied to the cam surface, significant distortion occurs due to its thinness. Additionally, the inner diameter with the keyway also undergoes dimensional changes, necessitating finishing work after hardening. **Benefits of Laser Hardening** By laser hardening only the cam surface, distortion of the cam surface can be reduced. Furthermore, there is no thermal impact on the inner diameter, eliminating the need for finishing work, which leads to a reduction in processing time. **Specifications** Material: SCM440 Hardness: HRC55 Depth: 0.3mm

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Case study of small roller laser hardening

Only the V-groove part is heated precisely!

【Conventional Issues】 In high-frequency hardening, it was difficult to harden only the groove parts that required hardening, so the entire outer circumference had to be hardened. As a result, dimensional changes occurred in the outer and inner diameters, necessitating post-processing after hardening. 【Advantages of Laser Hardening】 Laser hardening can heat only the V-groove parts that require hardening with pinpoint accuracy. Therefore, it reduced the finishing processes due to swelling of the outer diameter and shrinkage of the inner diameter after heat treatment. 【Specifications】 Material: S45C Hardness: HRC60 Depth: 0.7mm

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Case of stopper tip laser hardening

Avoiding cracks in thin sections with laser hardening!

【Conventional Issues】 This project involves a special shape, so it is necessary to manufacture a dedicated coil for high-frequency hardening, which incurs additional production costs and time. Additionally, there is a risk of cracks in the thin-walled areas on both sides. 【Advantages of Laser Hardening】 Laser hardening does not require coils, allowing for implementation without incurring production costs and time. Furthermore, the thin-walled areas on both sides can be hardened without causing cracks. 【Specifications】 Material: S45C Hardness: HRC58 Depth: 0.5mm

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Tapered cone outer circumference laser hardening case study

Large items can also be laser hardened!

【Conventional Issues】 When using high-frequency induction hardening, the soft zone (SZ) becomes larger (approximately 10mm). Additionally, when using single-shot hardening, the gap increases in areas with smaller diameters, leading to greater hardness variation. 【Advantages of Laser Hardening】 Laser hardening can achieve hardening with an SZ of approximately 1.5mm (in this case, the SZ is in the circumferential direction). With a smaller SZ, durability is improved. Furthermore, since hardening is done line by line, there is no hardness variation. 【Specifications】 Dimensions: φ500×T297 Material: SCM440 Depth: 0.5–1.0mm Hardness: HRC60

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Laser hardening of the inner diameter R surface of a clamp die - Case Study

We will perform laser hardening line by line!

【Conventional Issues】 In high-frequency hardening, there is a very high risk of cracking occurring at the edge areas on both sides of the convex surface of the inner diameter R, making it difficult to safely harden only the convex surface. Additionally, there are concerns about dimensional changes due to distortion after heat treatment. 【Advantages of Laser Hardening】 Laser hardening allows for localized hardening without risking cracking, even in areas with edges. In this case, there has been almost no distortion after heat treatment following laser hardening. 【Specifications】 Dimensions: L720×Φ618×Φ201 Material: S45C Hardness: HRC58 Depth: 0.6mm

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Chuck raw nail laser hardening case study

Harden only the worn parts to extend the lifespan of the components!

【Conventional Issues】 Previously, commercially available raw claws were used, but they quickly wore out at the sliding parts due to abrasion during opening and closing, necessitating frequent replacements and incurring unnecessary costs. 【Benefits of Laser Hardening】 Even with commercially available raw claws, if the material is suitable for hardening, partial hardening can be performed to harden only the worn parts, thereby extending the lifespan of the components. 【Specifications】 Dimensions: L80×H47×T20 Material: S45C Hardness: HRC58 Depth: 0.5mm

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Case study of laser hardening at the tip of a track plate.

It looks easy, but it's difficult. The laser bends in the middle!

【Conventional Issues】 When performing surface hardening on the tip using high-frequency hardening, the area near the tip becomes excessively hardened, resulting in significant deformation after heat treatment. Although distortion correction was carried out, it took a considerable amount of time. 【Benefits of Laser Hardening】 With laser hardening, it is possible to harden only the truly necessary parts of the workpiece, avoiding unnecessary thermal effects on the workpiece and minimizing deformation caused by heat treatment. 【Specifications】 Dimensions: L200×H120×T6.15 Material: S50C Hardness: HRC62 Depth: 0.7mm

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Thin Meat V Ring Laser Hardening Case Study

High-hardness laser hardening can be done quickly!

**Conventional Issues** In high-frequency hardening, the V-shaped surface of the inner diameter within the hardening range becomes over-hardened, resulting in significant distortion after heat treatment and exceeding dimensional tolerances. Although distortion correction was attempted, the risk of cracking was high due to the over-hardened V surface, making correction impossible. **Advantages of Laser Hardening** With laser hardening, it is possible to harden only the surface of the V-shaped area to a high hardness. Additionally, since only the surface is hardened and the interior of the workpiece remains unhardened, the distortion after heat treatment can be kept to a very small level. **Specifications** Dimensions: Φ326×Φ289×T4 Material: S45C Hardness: HRC58 Depth: 0.3mm

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Case of cut pin laser hardening

We were able to deliver it 10 minutes after arrival!

【Conventional Issues】 I wanted to harden only the tip while ensuring that the outer diameter of the pin's tip does not bulge. However, with high-frequency hardening, the outer diameter increases because the heating starts from the outer diameter to raise the hardness of the tip. 【Advantages of Laser Hardening】 With laser hardening, the deformation related to the bulging of the outer diameter at the tip was kept within 3μm. Additionally, since laser hardening does not require coils, delivery was possible within 10 minutes after bringing in the item. 【Specifications】 Dimensions: φ15×30L Material: S45C Hardness: HRC60 Depth: 0.5mm

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Case study of high-frequency hardening of L-shaped plates.

Achieve short delivery times with a high-frequency oscillator featuring special coils and high-capacity output!

【Conventional Issues】 For L-shaped plates with a wide specified hardening width, special coils and high-frequency oscillators with large output capacity are required. Additionally, due to the large area of the L-shape, laser hardening cannot be performed without soft zones. 【Response from Fuji High Frequency】 We have an advantage in terms of delivery time and cost because we manufacture high-frequency hardening coils in-house. Furthermore, we possess high-frequency oscillators with a maximum output of 600KW, allowing us to perform hardening over such large areas without soft zones. 【Specifications】 Material: S45C Hardness: HRC58 Depth: 2.0mm

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