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Newsletter September 2023: Press Machine Planter Screw Hole Repair

Hinode MS Newsletter September 2023 - Press Machine Planter Screw Hole Repair

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Significantly does not reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operational rate of other equipment or the environment For more details, please contact us.

Company：日之出水道機器メカニカルスティッチ部
Price：Other

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Newsletter October 2023: Repair of Cracks in the 500t Press Machine Frame

Hinode MS Newsletter October 2023 - Repair of Cracks in the 500t Press Machine Frame

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operational rate of other equipment or the environment For more details, please contact us.

Company：日之出水道機器メカニカルスティッチ部
Price：Other

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LED Balloon-Type Lighting" for nighttime work and construction - "Max Moon

Floodlights that envelop the entire night scene in bright and soft light. They are umbrella ball type and blower-less, significantly reducing the likelihood of failure. Options with batteries and generators are also available.

The "LED Balloon Type Floodlight (Lighting) Max Moon" is a bright floodlight that surpasses HID with its high-efficiency LED elements, yet it provides soft light that is not dazzling. Its umbrella bulb type eliminates the need for a blower, significantly reducing the likelihood of failure. Since it does not draw in air without a blower, the interior remains clean. It is energy-efficient and has a long lifespan, and can still be used even if there are issues with the canvas. Additionally, unlike blower types, it is lightweight, low-noise, and has improved light transmission. The tripod type can be folded for easy transport. There are also models equipped with battery or generator carts available. Please use it for lighting during nighttime work, construction, or emergencies. 【Features】 ■ Improved light transmission ■ Umbrella bulb type that does not require a blower ■ Low noise and less prone to dirt inside due to being blowerless ■ Trouble-free and long-lasting as there are no sensors or filters ■ Simple structure that is inexpensive and greatly reduces troubles ■ Easy to replace the canvas ■ Tripod type is easy to transport when folded ■ Models with battery or generator carts are also available *Please download the catalog to view. *For more details, please contact us.

Company：サンマックス本社・工場
Price：Other

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[Case Study] Balloon-Type Floodlight 'Max Moon'

For work in dark places! Easy to move, simple to set up, introducing examples of instant bright balloon-type floodlights.

At night construction sites and fire/disaster scenes, there was a need for lights that can be prepared quickly, illuminate brightly without being dazzling. In response, we introduced the 'Max Moon,' which illuminates the entire area with a gentle light that significantly reduces glare. Since it does not require blower equipment, it is less prone to malfunction, and its umbrella-like structure makes it easy to open and close. There is also a type that can be mounted on carts equipped with batteries or generators, making it useful even in locations without power. [Challenges] ■ Want to illuminate a wide area brightly in 360 degrees ■ Heavy items are difficult to transport ■ Want to make maintenance easier *For more details, please refer to the PDF document or feel free to contact us.

Company：サンマックス本社・工場
Price：Other

Floodlight
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[Example] Construction sites at night and fire/disaster sites.

Easy to move, simple to set up, and instantly bright! It can illuminate 360 degrees with a bright light that is gentle on the eyes!

We would like to introduce a case where the balloon-type floodlight "Max Moon" was implemented at construction, firefighting, and disaster sites. At the site, there were challenges such as "wanting to prepare quickly and illuminate brightly in nighttime disaster areas" and "it's difficult to carry if it's heavy." Therefore, we proposed our product, which can illuminate 360 degrees with bright light that considers eye comfort by cutting glare. It is lightweight, making it easy to carry, and it can be easily opened and folded. [Overview] ■ Installation location: Construction, firefighting, and disaster sites ■ Product introduced: Max Moon (balloon-type floodlight) ■ Description: A floodlight that can be used in dark areas of nighttime construction sites or fire/disaster scenes *For more details, please refer to the PDF document or feel free to contact us.

Company：サンマックス本社・工場
Price：Other

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Ishiwatari Screw Manufacturing Co., Ltd. Business Introduction

A consistent and accurate process management system from order receipt to production and delivery.

Since our establishment in 1968, we have been engaged in the manufacturing and sales of metal parts, primarily fasteners, for various industries including the automotive sector. We uphold the quality policy of "constantly creating products that satisfy our customers and providing stable quality," and we strive to enhance the "quality of products," "quality of equipment and machinery," "quality of personnel," and "quality of systems" in line with this policy, utilizing our past know-how. We strongly feel that the environment surrounding the parts manufacturing industry is constantly changing, and there is a demand for responses that "satisfy people around the world" from an international perspective. We aim to ensure that each employee fulfills their social responsibilities and contributes to the local community, thereby providing greater satisfaction to everyone. We kindly ask for your continued guidance and encouragement. For more details, please contact us or refer to our catalog.

Company：石渡螺子製作所
Price：Other

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PEEK resin bolt

Rust-free, corrosion-resistant, and lightweight! Exceptional chemical resistance 'PEEK Bolt'

Bolts made from PEEK, which has excellent chemical resistance, are used in plating equipment and semiconductor manufacturing equipment that utilize chemicals. Not only is it resistant to chemicals, but it is also lighter than metal bolts! It does not rust! It does not conduct electricity! It does not conduct heat! It is non-magnetic! Our company sells these PEEK bolts starting from just one piece.

Company：CHEMISネットショッピング
Price：Other

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Trio coat fastener, screws and bolts

Products such as screws, nuts, and bolts processed with a trio coat. By coating the screw parts and seating surfaces, it ensures reliable anti-loosening and sealing effects!!

Trio Coat does not use any solvents in its materials, considering the environment. It is a reusable eco-coating due to its refillable nature! Trio Coat exhibits reliable anti-loosening and sealing effects by coating nylon resin, which excels in elasticity, functional strength, and chemical resistance, on the threaded parts and seating surfaces! As the name suggests, Trio Coat is an original product with three concepts: resistance to loosening, sealing, and environmental durability, making it a product with ambitious features! We can apply Trio Coat processing to your desired material. We will provide a quote based on the material, size, and shape, so please consult us first through the inquiry form.

Company：トソモ
Price：Other

Coating Agent
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Swivel Eye Bolt "Codipro"

High-quality swivel eye bolts "Codipro" adopted by domestic automobile manufacturers.

Over 70 countries worldwide, with 40 years of experience. Adopted by companies such as Boeing, Airbus, BMW, and Toyota. Introducing the swivel eye bolt "Codipro." * Safety factor of 5 times * All products allow for lateral lifting, inversion, and pulling during load * Standard products pass a usage test of load x 1.5 times x 20,000 cycles (Custom products have a safety factor of 4 times and a test cycle of 10,000.) * We offer 18 types of lineup tailored to the job site * Detailed customization is possible for screw type, screw length, plating type, etc. Standard products are in stock. Custom products can be delivered in about two weeks, ensuring no interruption to on-site work.

Company：極東技研工業
Price：Other

Assembly Jig
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Rotating eye bolts made of SUS316L for clean room and nuclear power plant operations.

Rotating eye bolts "Codipro" made of SUS316L for clean room and nuclear power plant operations.

Ideal for clean rooms and nuclear power plant operations. This is the Codipro rotating eye bolt made of SUS316L. You can apply for a 7-year warranty using Codipro's app "Coditracer." With over 40 years of experience in more than 70 countries, the Codipro rotating eye bolt is adopted by companies such as Boeing, Airbus, BMW, and Toyota. * Safety factor of 5 times * All products allow for lateral suspension, inversion, and lifting under load * Standard products pass load tests of 1.5 times the working load for 20,000 cycles (Custom products have a safety factor of 4 times and are tested for 10,000 cycles) * We offer 18 types of lineup tailored to the job site * Detailed customization is possible for screw type, screw length, plating type, etc. Standard products are in stock. Custom products can be delivered in about two weeks, ensuring no delays in on-site operations.

Company：極東技研工業
Price：Other

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Oomine Pro Screw, Triangle and Pentagon

A pentagon screw designed to bring you closer to the world of art, with a proven track record in a wide range of fields including machinery, electricity, chemistry, and medicine.

Since our establishment, we have been utilizing insert technology to create our original "Oomine Pro Screw." The Oomine Pro Screw Triangle, which has a proven track record in a wide range of fields such as machinery, electricity, chemistry, and medical, features a nylon resin head and combines traditional design with a calm color scheme, capable of meeting even the most demanding needs. We offer not only bolts but also nuts. Additionally, with the main theme of "Beautiful even when placed on a table!" we have introduced the Oomine Pro Screw Pentagon to cater to diverse needs. The hard aspects of the Pro Screw Triangle have been inherited, and it has been designed to bring it closer to the world of art. The design cap on the head allows for an enjoyable color-on-color palette experience. For more details, please download the catalog or contact us.

Company：大峰化学
Price：Other

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Special screw, special reamer bolt

It is ideal for positioning and reducing play when disassembling parts!

At Sun-Ei Co., Ltd., we offer custom-made screws tailored to specific products and specifications for applications such as construction, machine tools, transportation machinery, industrial machinery, and chemical plants. If you have any special screws that are not available on the market, please feel free to consult with us. "Special Reamer Bolts" are used to fit into reamed holes for preventing misalignment and for positioning. We can accommodate the fit of the shaft according to the diameter of the reamer hole (bolt hole), so please consult with us. The head can also be customized to specifications such as hexagonal, round, hexagonal socket, and knurled. For more details, please contact us or refer to our catalog.

Company：サンエイ
Price：Other

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Special screw, special eccentric bolt

We will accommodate your requested shape, such as making it easier to grasp the shape of the head.

At Sun-Ei Co., Ltd., we offer custom-made screws tailored to specific products and specifications for applications such as construction, machine tools, transportation machinery, industrial machinery, and chemical plants. If you have any special screws that are not available on the market, please feel free to consult us. The "special eccentric bolt" has an eccentric head and screw section, making it effective as a clamp due to the wedge action of the cam. We can accommodate requests for shapes that make it easier to grip the head. For more details, please contact us or refer to our catalog.

Company：サンエイ
Price：Other

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Special screw, special low-head bolt

Effective when you want to suppress the protrusion of the screw head! It fits neatly in a space-saving manner.

At Sun-Ei Co., Ltd., we offer custom-made screws tailored to specific products and specifications for applications such as construction, machine tools, transportation machinery, industrial machinery, and chemical plants. If you have any special screws that are not available on the market, please feel free to consult with us. "Special low-profile bolts" are effective when you want to minimize the protrusion of the screw head. They fit neatly in a compact space. We can accommodate sizes M8 and above. For more details, please contact us or refer to our catalog.

Company：サンエイ
Price：Other

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Special screw for special cover bolt

These are bolts used for the installation of protective covers and inspection covers.

At Sun-Ei Co., Ltd., we offer custom-made screws tailored to specific products and specifications for applications such as construction, machine tools, transportation machinery, industrial machinery, and chemical plants. If you have any special screws that are not available on the market, please feel free to consult us. "Special cover bolts" are bolts used for the installation of protective covers and inspection covers. We will manufacture them according to the size required. For more details, please contact us or refer to our catalog.

Company：サンエイ
Price：Other

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There is a direct fax line for the screw sales department! [Order form can be downloaded]

For purchasing screws, please leave it to San Em.

<Product List> ■ CAP bolts ■ Hex bolts ■ Hex nuts ■ Flat washers ■ Spring washers ■ Holo sets ■ Flat caps ■ Button caps ■ Helicoils ■ Pan heads ■ Flat heads ■ Truss heads ■ Bind screws ■ Malsara ■ Sems ■ W Sems ■ Butterfly bolts ■ Butterfly nuts ■ Flange nuts ■ Socket nuts ■ Parallel pins ■ E-rings ■ Tapered plugs ■ Spring pins ■ Hex wrenches ■ Cut bolts Please download the order form and send it via FAX. FAX: 042-557-8303

Company：サンエム
Price：Other

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Hand-tightened screw butterfly bolt

Samsung Industrial Trading Co., Ltd. is a comprehensive manufacturer of "hand-tightened screws."

Samsung Industrial Trading Co., Ltd. is a top global manufacturer in the field of "hand-tightened screws," focusing on butterfly bolts and butterfly nuts, boasting high trust and achievements across various industries. Our lineup of "butterfly bolts" includes the "Stainless Steel Cold-Pressed Butterfly Bolt SUSCFWB," which has excellent corrosion and rust resistance; the "Cold-Pressed Butterfly Bolt CFWB," which combines a cold-pressed butterfly nut with a highly precise screw shaft through special fitting; the "Press Butterfly Bolt PWB," characterized by low cost and lightweight, significantly exceeding the tightening strength of three types of guaranteed torque; the "Stainless Steel Press Butterfly Bolt SUSPWB," a cost-effective and lightweight product that also exceeds the JIS guaranteed torque for strength; the "Cold-Pressed Butterfly Bolt CFWB-1," which has a pleasant touch and beautiful appearance due to surface polishing; the "LOW TYPE Butterfly Bolt (Original Product) LOW CFWB," ideal for use in areas with height restrictions; and the "Stainless Steel Cold-Pressed Butterfly Bolt GAMMA" made by the Italian company GAMMA. For more details, please contact us or refer to our catalog.

Company：三星産業貿易
Price：Other

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Fit Knob Series

Compatible with both bolts and nuts! A comprehensive lineup and a wide variety of colors!

The "Fit Knob Series" is a product that allows for easy attachment and detachment simply by turning with a coin, and it can be used as both a bolt and a nut. You can select and change the material and length (of the bolt) as needed. Additionally, you have the freedom to choose special bolts and long bolts. We offer an "Antibacterial Fit Knob" made from Ion Pure, an inorganic antibacterial and mold-resistant material, available in sizes M6, M8, M10, M12, and Whitworth sizes 1/4, 5/16, 3/8, and 1/2, totaling 8 types. 【Features】 ■ Simply insert a bolt or nut into the fit knob and turn the cap 60° to convert it into a knob bolt or knob nut. ■ The cap of the fit knob is common for both bolt and nut use. ■ Easy separation and collection after use (bolt, nut, resin, cap). *For more details, please refer to the PDF document or feel free to contact us.

Company：三星産業貿易
Price：Other

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AS plug bolt

Rust-free, corrosion-resistant, and environmentally harmonious! Complies with RoHS regulations!

The "AS Plug Bolt" is a product suitable for the installation of various equipment and devices onto concrete blocks and similar materials. It features a bolt fastening system for safe and reliable construction. The trivalent chrome treatment, which considers environmental impact, protects the metal from rust. Thanks to the coating effect of the high-purity zinc die-cast sleeve, it has zero self-corrosion, providing a good balance of flexibility and toughness, along with excellent pull-out strength. 【Features】 ■ Suitable for the installation of various equipment and devices ■ Easy attachment and detachment of bolts ■ Excellent corrosion resistance ■ Speeds up construction ■ Complies with RoHS regulations *For more details, please refer to the PDF document or feel free to contact us.

Company：エイ．アンド．エス．システム
Price：Other

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Gurukawa Seibyou Co., Ltd. Business Introduction

Sophisticated technology and a steady attitude have made it possible to create products that meet trust.

Since its establishment in 1953, our headquarters factory has been dedicated to the production of bolts that support the core of the era, transitioning from shipbuilding to automobiles. Year by year, we have strived for greater precision and rationalization. In line with the modernization of industry, we have actively worked on enhancing our facilities and are committed to developing products with a flexible approach to meet diverse needs. We are grateful for the warm support and guidance from our users and are determined to strive towards becoming an ideal company that can supply valuable products. For more details, please contact us or refer to our catalog.

Company：古川精鋲
Price：Other

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Spring U-bolts, U-bolts for automotive mounting, and other U-bolts.

U-bolts with special bending processing have a wide range of applications in the construction and civil engineering industries!

We have been specializing in the production of automotive spring U-bolts, automotive chassis U-bolts, and other special U-bolts not available on the market for 40 years. We excel in processing the deformation of bolt heads. We also perform special bending processes for items such as accelerator rods and pipe stays. All products can accommodate surface treatments such as trivalent plating and cathodic electrodeposition coating. 【Features】 - Materials used include SS400, S45C, SCM435, and SUS304, with the threaded parts processed using rolled threads. - The heads can be forged to reduce slipping during assembly. - Wire diameters can range from 5mm to 30mm. After heat treatment of the finished product, we can achieve a precision of ±2mm in width and length through distortion removal. For more details, please contact us or download our catalog to view.

Company：古川精鋲
Price：Other

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Roof bolt

It is used for the intermediate overlapping part of the folded plate roof.

It is used for the intermediate overlapping part of the folded plate roof. *For details, please download the catalog or feel free to contact us.*

Company：平田ネジ
Price：Other

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Landman Bolt

It is used at the ends of the tight frame of the folded plate roof.

Used at the ends of tight frames for folded plate roofs. *For details, please download the catalog or feel free to contact us.*

Company：平田ネジ
Price：Other

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Channel bolt

It is used to fasten slate or corrugated sheets to C-shaped steel framing.

It is used to fasten slate or corrugated sheets to C-shaped steel framing. *For details, please download the catalog or feel free to contact us.*

Company：平田ネジ
Price：Other

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Hex wrench stand

Make hex wrenches easier to use! You can instantly tell whether the hex wrench in the size you want is there or not.

We handle the "Hex Wrench Stand." It is compact as it stands upright. The entrance of the holes is angled for easy visibility and insertion. Since the holes are connected (through holes), the wrenches slide in smoothly without getting stuck halfway. Unlike the sheet metal type, they do not stop midway. The material is made of steel, and the surface is chrome-plated to resist rust. 【Features】 - The entrance of the holes is angled for easy visibility and insertion. - The connected holes (through holes) allow for smooth insertion without getting stuck. - Made of steel with a chrome-plated surface that is resistant to rust. - Can be easily rotated with a finger to avoid interference. - Sizes are clearly displayed, making it easy to see whether the desired size of hex wrench is available at a glance. *For more details, please refer to the PDF document or feel free to contact us.

Company：塚口鉄工所
Price：Other

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Cold forged parts, various bolts

Achieving reasonable prices through efficient processing with cold forging and die forming machines.

Cold forging is our most proficient processing method for efficiently providing mass-produced parts at low cost and with short delivery times. Cold forging allows for the manufacturing of small, high-strength, and high-precision components by applying significant pressure at room temperature and forging in several stages. 【Advantages of Cold Forging】 ○ High precision ○ Improved material properties ○ Resource and energy savings For more details, please download the catalog or contact us.

Company：カジウメ工業
Price：Other

Processing Contract
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[For Precision Instruments] 'Stainless Steel Hex Socket Bolt'

Standardization of rust-resistant hexagon socket bolts for precision equipment such as drones, semiconductor manufacturing equipment, and medical devices!

The "stainless steel hex socket bolt" is standardized for use in drones, semiconductor manufacturing equipment, medical devices, small robots, and other equipment, offering rust-resistant hex socket bolts suitable for precision machinery, making it a mass production-friendly forged product. We have also standardized ultra-fine sizes of hex socket bolts made from stainless steel, which is difficult to process. There are very small products such as M1.0, which can be used not only as fastening components but also as accents to give a mechanical appearance to small drones and small robots. *For product details and specifications, please refer to the "PDF Download" below.

Company：ユニオン精密
Price：Other

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A through hole in a sharp core!? Ultra-precise micro hole processing ⇒ Technology adopted for artificial satellites!

Sample of through-hole processing for sharp core (Φ0.5) available!! Clear difficult fine hole processing with abundant high-precision processing equipment and unique technology!

At You Corporation, we accept orders for precision machining of fine holes, small diameters, and deep holes with strict accuracy requirements. Small diameter holes require thin cutting tools that are prone to breakage, but our company addresses this with the technology and experience we have cultivated over many years, along with high-precision machining equipment! Additionally, we overcome the challenge of "difficulty in achieving coaxiality due to tool deflection in long holes" by innovating the workpiece fixation methods, ensuring we meet stringent accuracy standards! Please entrust us with the machining of difficult materials such as aluminum, stainless steel, titanium, Inconel, Kovar, and Super Invar! We also handle resin machining, including ABS, PC, POM, PEEK, PPS, and PA, all in our own factory. ★Features ■ Proven track record of through-hole machining on sharp cores (Φ0.5) ■ Technology and experience cultivated over many years, along with high-precision machining equipment ■ Capable of machining difficult metals and resins #LongHoles #CuttingTools #Deflection #Coaxiality *For more details, please refer to the PDF document or feel free to contact us. When inquiring, please reach out through the related link (contact form) below.

Company：ユー・コーポレーション
Price：Other

Processing Contract
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Original product PVC bolts and nuts

It is ideal for use as experimental equipment, production equipment, and factory materials, leveraging its oil resistance and chemical resistance.

These are lightweight and corrosion-resistant bolts and nuts made of PVC. Utilizing their flame retardant, oil-resistant, and chemical-resistant properties, they are used not only as building materials and flooring for homes but also as materials in factories. They are safe due to their electrical insulation properties. Furthermore, they will not continue to burn unless heat is continuously applied from an external source. 【Features】 - Lightweight and corrosion-resistant PVC - Flame retardant, oil-resistant, and chemical-resistant - Usable as laboratory equipment, production equipment, and factory materials - Safe due to flame retardant and electrical insulation properties - Will not continue to burn unless heat is continuously applied from an external source For more details, please contact us or download the catalog.

Company：武蔵化成
Price：Other

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TDK "Adjuster Bolt"

"TDK" is a brand of core transmission components that achieves high quality and low prices.

"TDK" is a brand of core transmission components that achieves high quality and low prices. [Product Lineup] [Standard Type (with Rubber)] ○ TMR Type ○ TMR..SC Type ○ TSMR Type [Standard Type (for Heavy Loads)] ○ TH Type [Standard Stainless Steel Type (for Heavy Loads)] ○ TSH Type [Anchor Fixed Type] ○ TK Type ○ TSK Type [Light Vibration Isolation Type] ○ TB Type ○ TSB Type For more details, please contact us or download the catalog.

Company：タツタ
Price：Other

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