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Fluororesin coating "Anti-adhesion"

Fluororesin coating "Anti-adhesion"

The key to Teflon coating is adhesion prevention! It does not stick to most materials!

Fluororesin has an extremely stable molecular structure, which prevents it from bonding with other substances, making it excellent in "water repellency." The water contact angle of fluororesin is about 110°, which is far superior compared to finishes like buffed stainless steel. By considering the handling environment of powders along with surface treatment, fluororesin coatings can be effective even for powders that have adhesive properties. Fluororesin coatings are also effective in preventing powder adhesion, but appropriate application as a surface treatment is necessary, and understanding the environment is essential for achieving the desired effect. If you are considering this, please consult our company, which has extensive experience with numerous cases. 【Solving Complex Challenges】 ■ Reduced paint adhesion makes it easier to achieve a uniform paint dispersion without contamination. ■ Shortened color change time improves operational efficiency. ■ Usable even in solvent environments. ■ Reduced cleaning workload. ■ Improved working environment. *For more details, please feel free to contact us.

  • Surface treatment contract service

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[Use-Specific Development and Solution Examples] Film-Related

[Use-Specific Development and Solution Examples] Film-Related

Developing a coating with excellent surface smoothness! Resolving issues caused by film adhesion and other problems!

The fluororesin coating, which supports high-speed operation of 1300 m/min or more and achieves rotational sintering on large aluminum rolls while improving precision, is particularly suitable for the printing industry where speed is essential. The achieved film thickness variation of ±5μm, aimed at precision in coating and laminating, is highly regarded in the liquid crystal industry as well. We offer a variety of required functions such as non-stick properties, adhesion prevention, scratch resistance, abrasion resistance, corrosion resistance, and static prevention. 【Challenges】 ■ Application: Film-related ■ In general film lamination processes, the adhesion between the heated rolls and the film during film pressing often causes troubles such as equipment stoppages, leading to decreased production efficiency and increased production costs. *For more details, please feel free to contact us.

  • Surface treatment contract service

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[Use Case Development and Solution Examples] Automotive Related

[Use Case Development and Solution Examples] Automotive Related

Proposing a tack-free coating! Reduces rubber adhesion to manufacturing equipment! Improves production efficiency!

When manufacturing high-adhesion materials (such as unvulcanized rubber, adhesives, and adhesive tapes), the Tack-Free Coating (a coating specifically for high-adhesion materials) eliminates the issue of high-adhesion materials sticking to the production line. Through our unique substrate technology and processing methods, we have achieved overwhelming non-adhesiveness by creating a special roughness (unevenness) on the surface, which reduces the contact area with high-adhesion materials. Additionally, it can be applied to various shapes and metal substrates. [Challenges] ■ Application: Automotive-related and high-adhesion material manufacturing ■ In tire manufacturing equipment, a general fluororesin coating was adopted to improve the release properties of rubber, but no anti-adhesion effect was achieved. *For more details, please feel free to contact us.

  • Surface treatment contract service

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[Construction Achievement Introduction] Fluororesin Processing 3

[Construction Achievement Introduction] Fluororesin Processing 3

Introducing our achievements in fluororesin processing for floating nozzles, piping, and more!

We would like to introduce our track record in fluororesin processing. Our company offers suitable fluororesin coating and lining technology that dramatically enhances the performance of manufacturing equipment. 【Track Record (Excerpt)】 ■ Floating Nozzle ■ Precision Aluminum Roll ■ Piping 004EC ■ Container ■ Container 004EC, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service
  • Processing Contract

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Case studies on solving issues with anti-static fluororesin coatings.

Case studies on solving issues with anti-static fluororesin coatings.

A coating that prevents static electricity! It can be used safely without the risk of explosion.

The "EC Series" is a fluororesin baked coating/lining that prevents static electricity accumulation. Since it does not accumulate static electricity, there is no risk of explosion, making it recommended for companies concerned about risks such as explosions due to static electricity. In ink manufacturing companies, incidents of ignition due to general fluororesin coatings had occurred, but the introduction of this product has ensured the safety of workers and significantly reduced the amount of cleaning solvents used. Additionally, we will introduce case studies of problem-solving adopted by pharmaceutical manufacturers and chemical manufacturers. [Examples of Implementation] ■ Ink Manufacturing Company - Equipment: Oil-based paint manufacturing equipment - Equipment specifications at the time of the problem: Stainless steel (SUS304) + buffed - Issues: Difficulties in color change cleaning, ignition incidents due to general fluororesin coatings - Effects: Simplification of cleaning (significant reduction in cleaning solvent usage) Ensured safety for workers *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Development and Solution Case] Semiconductor Manufacturing Related

[Development and Solution Case] Semiconductor Manufacturing Related

We propose coating with fluororesin! Here are examples related to semiconductor manufacturing!

We would like to introduce development and solution examples related to semiconductor manufacturing. Fluororesin molded products are adopted for the chemical resistance and high purity of parts that make up semiconductor manufacturing equipment. However, for parts that require mechanical strength, it was not possible to use fluororesin molded products alone. Our company proposes to change the parts from resin to metal and to coat the metal parts with a fluororesin coating that excels in chemical resistance and high purity. By adopting the fluororesin coating, it becomes possible to use metal parts, ensuring mechanical strength. 【Development and Solution Examples】 ■ Proposal - Change parts from resin to metal - Propose coating with fluororesin that excels in chemical resistance and high purity ■ Benefits of adopting fluororesin coating - Enables the use of metal parts, ensuring mechanical strength - Ensures chemical resistance, preventing deterioration of equipment due to corrosive environments - Ensures high purity, preventing contamination of equipment due to metal ion leaching - Ensures water repellency, reducing the adhesion of residual chemicals and contaminants *For more details, please feel free to contact us.

  • Surface treatment contract service

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Introduction to the Basics of Fluororesin (PTFE)

Introduction to the Basics of Fluororesin (PTFE)

If you have concerns such as "I want more glide," please feel free to consult with us anytime!

We are engaged in the contract processing and sales of fluororesin coatings and linings at Nippon Fusso Technocoat. Here is an introduction to "Basic Knowledge of Fluororesins (PTFE)." Fluororesins have various properties such as heat resistance, corrosion resistance, non-stick characteristics, sliding properties, thermal meltability, high purity, and prevention of leaching. This time, we will focus on a representative fluororesin called "PTFE (Polytetrafluoroethylene)." Its molecular formula is -(CF2-CF2)n-. It has extremely strong molecular bonds of C-C and C-F. The continuous use temperature is 260°C, and the melting point is 327°C, which is exceptionally high for resins. The dynamic friction coefficient is 0.1, indicating extremely high sliding properties and non-stick performance. Examples of applications include sizing cylinders, rolls, shoots, guides, and various food processing equipment. If you have concerns such as "sticking is a problem" or "I need sliding," please feel free to consult us at any time. If you are struggling with "sticky substances sticking," we can also introduce our strong adhesive release coating "Tack-Free." *For more details, please feel free to contact us.

  • Surface treatment contract service

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Fluororesin Q&A

Fluororesin Q&A

"What is fluoropolymer coating?" We answer questions related to fluoropolymers!

Here is a Q&A about "fluororesin." 【Q&A】 ■ What are fluororesin coatings and linings? - Fluororesin possesses various characteristics such as "non-stick," "low friction," "corrosion resistance," and "insulation." Coating and lining involve surface treatment that utilizes these excellent properties of fluororesin. ■ What is the difference between fluororesin coatings and linings? - The main difference between coatings and linings is the film thickness. Both cover the surface of the base material and protect it by utilizing the properties of fluororesin, but in some cases, a thicker film is applied specifically to achieve pinhole-free results. In the resin lining industry, coatings with a thickness of 250μm or more that are pinhole-free are referred to as "linings." *You can view other Q&As through the link to our company website below. *For more details, please feel free to contact us.

  • Surface treatment contract service

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Japan Fluoro Techno Coat Co., Ltd. Research and Development Capability

Japan Fluoro Techno Coat Co., Ltd. Research and Development Capability

Significantly enhance the properties of fluororesin and achieve various solutions to challenges!

Our company focuses not only on seed-type development but also on solving our customers' requests and challenges as a major theme of our development. It is not an exaggeration to say that the product group we have developed is based on solving our customers' challenges. We have a proven track record of significantly enhancing the properties of conventional fluororesins and achieving solutions to various challenges. Of course, we also engage in joint development with our customers. If you have difficult challenges, please reach out to us before you "give up." 【Examples of Problem Solving】 ■ Used as a corrosion-resistant measure in reaction vessels for hydrochloric acid systems or concentrated hydrofluoric acid + sulfuric acid under high-temperature conditions, achieving a longer lifespan for equipment. ■ Improved paint recovery rates in the printing process through anti-adhesion effects, contributing to cost reduction. *For more details, please feel free to contact us.

  • Surface treatment contract service

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[Application-Specific Development and Solution Examples] Semiconductor Manufacturing Related

[Application-Specific Development and Solution Examples] Semiconductor Manufacturing Related

Change the parts from resin to metal and propose a coating using fluororesin!

This is an introduction to development and solution examples related to semiconductor manufacturing. Fluororesin molded products are used for parts that make up semiconductor manufacturing equipment to achieve chemical resistance and high purity. However, for parts that require mechanical strength, it was not possible to use molded products made solely of fluororesin. Therefore, our company proposed changing the parts from resin to metal and applying a coating of fluororesin, which excels in chemical resistance and high purity, to the metal parts. [Challenges] ■ Application: Semiconductor manufacturing related ■ Molded products made solely of fluororesin cannot be used for parts that require mechanical strength. *For more details, please feel free to contact us.

  • Surface treatment contract service

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[Application-Specific Development and Solution Examples] Printing and Coating Related

[Application-Specific Development and Solution Examples] Printing and Coating Related

Easily clean printing equipment with fluorine coating! Reduce worker burden and environmental impact!

Solving complex challenges! There are various complex issues, such as static electricity hazards caused by solvents, industrial waste disposal due to detergent solvents, and problems arising from the working environment. Our company’s proposed high-performance fluorine coating achieves improvements as follows: 【Improvements】 1. Reduced paint adhesion makes uniform paint dispersion easier 2. Shortened color change time improves operational efficiency 3. Usable even in solvent environments 4. Reduced cleaning workload 5. Improved working environment *For more details, please feel free to contact us.*

  • Surface treatment contract service

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[Use Case Development and Solution Examples] Pharmaceutical Related

[Use Case Development and Solution Examples] Pharmaceutical Related

Fluororesin coating to prevent discoloration and chipping caused by contact with metal on tablets!

This is an introduction to development and solution cases related to pharmaceuticals. In the process of manufacturing sugar-coated tablets, there was a problem where the tablets would discolor or break and chip due to contact with metal containers. Therefore, our company proposed a fluororesin coating that is highly resistant to wear for the inner surface of the sugar-coated tablet manufacturing container, to prevent the tablets from coming into direct contact with metal. [Challenge] ■ Application: Pharmaceuticals ■ In the process of manufacturing sugar-coated tablets, discoloration, breaking, or chipping occurs when the tablets come into contact with metal. *For more details, please feel free to contact us.

  • Surface treatment contract service

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[Use Case Development and Solution Examples] Food-related

[Use Case Development and Solution Examples] Food-related

The fluororesin coating suppresses the adhesion of steamed rice to various parts in the sake brewing process!

This is an introduction to development and solution examples related to food products. In the sake brewing process, rice, which is the raw material, is steamed in a kettle and transported on a conveyor while being spread out using a crusher roll, etc. However, the steamed rice tends to stick to various components, hindering smooth transportation and mixing. Moreover, the residue left on parts and equipment significantly affects quality and hygiene, necessitating thorough cleaning, which places a burden on workers. When applying a release agent simply, the hassle and cost of reapplying it after cleaning also posed challenges. Therefore, we proposed a fluororesin coating to prevent adhesion on transportation components such as the steamed rice kettle, crusher rolls, and rocker valves. [Challenges] ■ Application: Food-related ■ Adhesion of steamed rice to various components in the sake brewing process ■ Burden on workers due to thorough cleaning ■ Hassle and cost of reapplying release agents after cleaning *For more details, please feel free to contact us.

  • Surface treatment contract service

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[Construction Achievement Introduction] Fluororesin Processing 1

[Construction Achievement Introduction] Fluororesin Processing 1

Introducing our achievements in fluororesin processing for printing machine ink pans and precision molds!

We would like to introduce our achievements in fluororesin processing. Our company offers excellent fluororesin coating and lining technology that dramatically enhances the performance of manufacturing equipment. 【Project Achievements (Excerpt)】 ■ Ink pans for printing machines ■ Medical devices (static electricity countermeasure specifications) ■ Coater pans for coating ■ Strainers for filtration devices ■ Precision molds, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service
  • Processing Contract

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[Construction Achievement Introduction] Fluororesin Processing 2

[Construction Achievement Introduction] Fluororesin Processing 2

Introducing our achievements in fluororesin processing for chemical mixing tanks, urethane molding molds, and more!

We would like to introduce our track record in fluororesin processing. Our company offers suitable fluororesin coating and lining technology that dramatically enhances the performance of manufacturing equipment. 【Project Achievements (Excerpt)】 ■ Mixing tanks for chemicals ■ Urethane molding molds ■ Carbon rolls ■ Chutes ■ Filter housings, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service
  • Processing Contract

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