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[Improvement Case] Coil Performance and Process Enhancement through Servo and Electronic Tension

By using servo tension, advanced control is possible! A case where customer performance requirements were met.

We would like to introduce examples of coil performance and process improvement using servo and electronic tension. In this improvement project, the hollow coils for motors and actuators required ultra-precise aligned winding and high tension adjustment for the outer diameter specifications. By using servo tension and electronic tension that can be controlled with high precision, we were able to apply the internal standard limit tension and meet the customer's performance requirements. [Challenges] - It is necessary to determine the type and value of tension based on the customer's coil specifications. - The hollow coils for motors and actuators require ultra-precise aligned winding and high tension adjustment for the outer diameter specifications. *For more details, please refer to the PDF document or feel free to contact us.

  • Inductor Coil

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Which specifications, such as dimensions and resistance values, should be prioritized for the winding?

Explain the points to consider when designing a coil, as well as the shape of the coil, the wire, and the number of turns!

When considering the coil you want to create, the productivity can vary significantly depending on which winding specifications, such as shape, resistance value, and inductance, you prioritize. In this article, we will specifically explain the points to consider when designing a coil. Coil design refers to deciding on the shape of the coil, the type of wire to use, and the number of turns, among other winding specifications. We will determine specific numerical values and create drawings. We will briefly explain the coil's shape, wire, and number of turns. *For more detailed content of the blog, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*

  • Inductor Coil

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Coil used as a sensor

A detailed explanation of the overview of coils used as sensors and their application examples!

Coils are common components used in many electronic devices and electrical products, but they can also be utilized as sensors. This article provides an overview of how coils are used as sensors and details their applications. A coil is an electronic component shaped like a wire wound in a spiral. Generally, the wire is wound around a core made of iron or a magnetic material. By passing current through the coil, it can generate a magnetic field, and various applications can be realized by utilizing this characteristic. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*

  • Sensors

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Custom-made hollow core coils for industrial and medical use.

We will introduce what can be done precisely because we produce winding machines in-house!

Since its establishment in 1986, our company has been manufacturing a wide variety of air core coils, bobbin coils, and coil assemblies. All of these coils are produced using our own winding machines and jigs that we manufacture in-house. They are made by our engineers and operators, who have extensive experience. Additionally, we have accumulated a wealth of production technology, ranging from small lot manufacturing to mass production. *For more details, you can view the blog through the related links. For more information, please refer to the PDF materials or feel free to contact us.*

  • Inductor Coil
  • Winding Machine

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What is a wireless power transmission coil?

Explanation of the principles, structure, features, and application fields of wireless power transfer coils!

A wireless power transmission coil is a device that uses coil technology to send power for charging electronic devices such as mobile phones, smartphones, and tablets. This article explains the principles, structure, features, and application fields of wireless power transmission coils. Wireless power transmission coils utilize electromagnetic induction to wirelessly transmit electrical energy. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*

  • Inductor Coil

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Design and Characteristics of Wireless Charging Coils

I will explain the main methods of wireless charging and their features, as well as coil design!

This document explains the main methods of wireless charging, their characteristics, and coil design. Wireless charging is a technology that supplies power to devices without using cables. There are various methods of wireless charging, each with its own characteristics regarding transmission distance and efficiency. It is important to choose the appropriate method according to the application. At Pronex Co., Ltd., we support various wireless charging technologies with high-quality coils and a comprehensive support system. We will propose solutions suitable for your product development, so please feel free to contact us. [Methods] ■ Magnetic Induction Method (Inductive Coupling) ■ Magnetic Resonance Method (Resonant Inductive Coupling) ■ Electromagnetic Wave Method (Radio Frequency) ■ Electric Field Coupling Method (Capacitive Coupling) *Detailed information can be viewed through the related links. For more information, please refer to the PDF materials or feel free to contact us.

  • Charger

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Benefits and Use Cases of Overmolded Coils

Molding technology that covers the entire coil with resin! Introducing the advantages and application examples of overmolding.

Overmolded coils (coil encapsulation molding) are a molding technology that covers the entire coil with resin. By enveloping the entire coil in resin, its durability and safety are enhanced. ■Advantages of Overmolding 1. Improved Durability Since the entire coil is covered with resin, it is less affected by external environmental factors, allowing the coil's performance to remain stable even in harsh conditions. *For more details, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.

  • Inductor Coil

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Case Studies on Improving Challenges in Coil Manufacturing

【*Case materials provided】 We accommodate everything from development prototypes to large lot projects of several million units per month! We will build a production system tailored to our customers' needs.

We, Pronex, are a specialized company in contract production of coils! Pronex has manufacturing bases in Thailand and is equipped to supply products anywhere in the world, primarily focusing on Asia. At our factory in Thailand, we can handle everything from coil winding to mounting, molding, and assembly in a consistent manner. We also perform plastic molding and various assembly processes tailored to your needs, flexibly accommodating necessary steps. To solve our customers' challenges, we conduct various technical verifications of coils and respond to different quality requirements for each product based on our years of experience. In this document, you can see examples of improvements in coil manufacturing challenges, including cases where we introduced the "automatic adhesive application device" developed by Pronex's technical team and achieved a smooth production flow through the establishment of a consistent production line. [Examples of Cases (Partial)] ■ Automation of the adhesive application process to improve production efficiency and quality ■ Prevention of wire breakage during soldering through twist processing ■ Achieving performance requirements with precise tension control using servo tension ■ Improving manufacturing efficiency of air-core coils by introducing an air nipper system *For more details, please download the PDF or feel free to contact us.

  • Inductor Coil

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