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Magnetic filter that removes the real threats in fluid systems.

Magnetic filter that removes the real threats in fluid systems.

What is the true threat to fluid systems? What is the "chain reaction of wear"? Introducing innovative approaches to improve system reliability. Essential information for safety measures.

Did you know? 80-90% of products manufactured worldwide are made of carbon steel. This carbon steel becomes ultra-hard and ultra-sharp micro-particles due to wear from operation, and when they move freely through fluid system circulation, a destructive process known as "wear chain reaction" occurs. Magnum reliably captures these iron micro-particles, which traditional filtration systems (filter-element type and magnetic type) could not address. Moreover, once captured, the contaminants cannot escape. There is also no clogging, which is common with filters. Is such a thing possible? It is. Its effectiveness has been proven in many field applications.

  • Piping Materials
  • Hydraulic Equipment
  • Other processing machines

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Magnet filters for wind power plants.

Magnet filters for wind power plants.

Report on the installation of lubrication systems for wind power plant gearboxes. For the safety and reliability of fluid systems in environments such as offshore, where regular inspections are difficult.

A Magnum has been adopted for the lubrication line of a 750 kW generator's gearbox located in Sweden. A Magnom Clear 5" was installed downstream of a 10-micron existing filter, and after six months of normal operation, when the internal core was removed, a significant amount of contamination, including metal wear particles as small as 0.2 microns, was found, surprising those involved. Such fine metal contamination can trigger a wear chain in the gearbox, demonstrating the performance of the Magnum filter, which can efficiently and safely remove it. Wind power is gaining attention as one of the measures for SDGs because it can convert approximately 30-40% of the kinetic energy of wind into electrical energy, making it relatively efficient and difficult to emit greenhouse gases. However, due to the difficulty of regular inspections depending on the installation location (such as offshore), the safety and reliability of fluid systems are particularly important.

  • Metal bearings
  • Generators and transmission motors
  • Wind turbine

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Magnetic filter (filtration device)

Magnetic filter (filtration device)

The cooling system for power plants is important to ensure that equipment operates properly with the appropriate filters, preventing equipment failure and unplanned production stoppages.

Efficient magnetic filters play a significant role in improving the performance of filtration devices and filter systems/fluid control, enhancing/reducing the running costs of systems, and increasing operational rates. They have improved the reliability of systems at nuclear power plants in the Czech Republic. They were introduced to reduce failures of various mechanical devices, such as electric valves in steam lines, which were previously considered impossible to address. Magnum was introduced in the steam generator blowdown sample line of steam generator number 4 at the nuclear power plant. This area is of great interest to the owners and operators of the power plant from the perspectives of efficiency (energy is wasted during the blowdown process, but the efficiency of the steam generator is improved) and safety (especially in nuclear power plants, where the entire steam generation process is strictly managed). In the future, it will be necessary to further increase power generation efficiency to reduce greenhouse gas (carbon dioxide) emissions. Before the installation of Magnum, pollutants continued to circulate through conventional filters (most of which were smaller than 1 micron). These hard and sharp metal particles likely caused chain wear, eroding all valves and stationary parts of the system, thereby threatening the overall safety of the nuclear power plant.

  • Hydraulic Equipment
  • Cooling system
  • Generators and transmission motors

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Active in the aviation industry - Special Magnet Filters

Active in the aviation industry - Special Magnet Filters

Magnetic filter that does not clog the lubrication system of aircraft jet engine gearboxes.

◆High-speed rotating jet engines operate in harsh environments. The important gearbox that assists the jet engine in functioning properly. Lubricating oil must be continuously supplied to each mechanism and circulate smoothly. Challenge: How to efficiently remove sub-micron level hard metal particles floating in the lubricating oil. ◆Introduction Story The development project for a magnetic filter for the gearbox lubrication line, which is crucial to the jet engine, started upon receiving a development request from Rolls-Royce. After more than 10 years of extensive research and testing, it finally received certification as official equipment. And it was ultimately adopted for the Trent 500 turbofan jet engine used in the Airbus A340. The magnetic filter, Magnum, contributes to the safety of air travel.

  • filter
  • Other Auto Parts
  • Hydraulic Equipment

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Removes particles down to 0.07μm! A magnet filter with zero clogging.

Removes particles down to 0.07μm! A magnet filter with zero clogging.

Can be introduced at low cost! A magnetic filter with no flow reduction or pressure loss. Proven results in various industries such as aircraft engines, power plants, and wind turbines!

Our company's magnet filters (magnetic filters) have a special internal structure that captures submicron particles using magnets, while preventing clogging and re-emission. This is a new type of magnet filter. When used in conjunction with conventional cartridge filters, it reliably removes fine iron powder that cannot be captured by filter paper but can cause significant damage to hydraulic circuits and gearboxes when accumulated. This magnet filter is essential for reducing maintenance frequency and maintaining performance of the equipment. 【Features】 ■ Reduces or eliminates the consumption of expensive conventional filters for end users. ■ Decreases filter replacement frequency, resulting in longer equipment operating time. ■ Effectively captures fine particles that pose a true threat to the equipment. ■ No clogging occurs, preventing pressure loss or flow rate reduction. ■ Significantly improves the cleanliness of the fluid system in the equipment. ■ Easy to install and reasonably priced.

  • Other machine elements

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A Powerful Ally for Gearbox Protection: Steel Mill Edition - Special Magnetic Filter

A Powerful Ally for Gearbox Protection: Steel Mill Edition - Special Magnetic Filter

Originally developed to improve the durability of F1 race engines, the magnetic filter is effective in protecting the lubrication circuit of the cold rolling line in steel mills.

By introducing "Magnum" to the line, we can significantly reduce costs such as repair expenses, parts costs, and downtime. "Magnum" was originally developed to improve the durability of F1 racing transmissions. This is a performance report from a major steel company in Malaysia with a site area of 500 acres. Here, they were troubled by the accumulation of iron contamination in the transmission lubrication circuit of the cold rolling line. Even with two existing filter systems, fine iron contamination remained in the bearing lubrication circuit. With the introduction of Magnum, it was confirmed that a significant amount of visible iron contamination was captured in just 16 days! Following the trial of Magnum, the maintenance manager was convinced of the effectiveness of Magnum technology based on survey results showing improved oil cleanliness. Due to the positive test results, they decided to purchase an additional seven units for other lines. Our maintenance team was relieved to find that by introducing Magnum, they could eliminate the most harmful iron dust in the line, finally putting an end to the cycle of wear.

  • Other consumables

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The strongest ally of small construction vehicles - special magnet filters -

The strongest ally of small construction vehicles - special magnet filters -

We will completely solve the long-standing issue of small work vehicles equipped with HST that cannot use standard circuit filters! Here is an introduction to an affordable, compact, and easy-to-install product.

The HST allows for stepless speed changes and switching between neutral, forward, and reverse with a single lever operation. However, due to the high-pressure hydraulic lines and the structure where the flow direction of the oil switches bi-directionally every time the work vehicle moves forward and backward, a standard circuit filter cannot be used. A device with two sets of high-pressure filter housings, each equipped with a check valve, is necessary, but there are the following challenges: - It requires a large installation space. - It incurs significantly high costs. In small systems, the only countermeasure possible is to install a strainer at the outlet of the reserve tank at most. Therefore, we have been unable to find appropriate countermeasures for issues caused by fine iron-based contaminants floating in the oil. Magnum solves these problems all at once: - It is compact, easy to install, and very inexpensive. - It can be directly connected to bi-directional lines. - There is almost no pressure loss even when it becomes full of contaminants. - Captured iron-based fine particles do not reflow downstream. - It is suitable for high-pressure lines (guaranteed pressure of 6000 psi). - It captures 99.97% of iron-based contaminants at the 10um level. Please give it a try.

  • Other consumables
  • Hydraulic Equipment
  • Other machine elements

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Active at the crushed stone site - Special Magnet Filter -

Active at the crushed stone site - Special Magnet Filter -

The harsh working environment and the impact of metal contamination on work vehicles are not surprising. Special magnetic filters are also playing a role here.

The harsh working environment of mines and quarries can cause even high-quality work vehicles to fail early in their lifespan. Additionally, excessive downtime due to failures is common in excavation operations. The special magnetic filter "Magnum" reliably captures submicron iron-based particles that are difficult to remove with existing filter systems, preventing pressure loss, clogging, and re-emission. It also demonstrates excellent effectiveness in heavy machinery operating on the front lines of the site, such as large excavators and roof bolters, which are affected by metal contamination in hydraulic systems. Please try the "Magnum," which is performing well in overseas sites.

  • Hydraulic Equipment
  • Other conveying machines
  • Fuel system parts

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Inline Type Magnet Filter "Magnum"

Inline Type Magnet Filter "Magnum"

No clogging! An inline filter that can capture fine iron powder has arrived.

We handle the "Magnet Filter" manufactured by Magnom. This product is an inline filter that can capture fine iron particles without causing clogging, and is installed just before the solenoid valve in the hydraulic circuit. With its high collection efficiency due to the specially designed plate, it can capture sub-micron contaminants, significantly reducing failures across the entire hydraulic equipment, including servo valves. 【Features】 ■ Does not cause clogging ■ Inline type capable of capturing fine iron particles ■ High collection efficiency due to the specially designed plate ■ Captures sub-micron contaminants and reduces failures in hydraulic equipment *For more details, please feel free to contact us. You can also view our company brochure from the PDF download.

  • Hydraulic Equipment

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What is a non-leak magnet filter?

What is a non-leak magnet filter?

Clogging and reflow do not occur with the special arrangement structure.

- No clogging Due to its special internal structure, it does not block the flow path in the area where iron powder is captured, preventing clogging. As a result, the pressure drop when passing through the Magnum is zero, and the differential pressure is negligible. Even when the capacity limit for capturing fine particles is reached, it has no impact on the operation of the device at all.

  • Hydraulic Equipment

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Surely catches submicron fine particles! Ultra magnet filter.

Surely catches submicron fine particles! Ultra magnet filter.

A magnet filter that reliably captures fine particles down to submicron size using a powerful magnet. No re-emission or clogging. Safety measures for the piping route are thorough.

- Capable of removing ultrafine particles A powerful magnetic flux filter using a special array structure magnet can reliably capture fine magnetic particles (down to a minimum of 0.7 microns) from fluids.

  • Hydraulic Equipment

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What is the MAGNOM (Magnum) magnet filter that is affordable and reliable?

What is the MAGNOM (Magnum) magnet filter that is affordable and reliable?

Would you like to add patented technology for the removal of the most dangerous contaminants (the hardest, sharpest, and smallest contaminants) in fluid systems to an inexpensive filtration unit?

The engineering design company Magnom in England proposes to solve the majority of the causes of catastrophic failures in fluid systems by removing iron-based microparticles. The reason conventional filters have been unsuccessful in this removal is highlighted by the fact that traditional filtration technologies do not consider the threats posed by the size of contaminant particles. Magnom's patented technology is used in inexpensive filtration units that are added to conventional mechanical mesh filters. Magnom is widely utilized in hundreds of applications around the world, from F1 racing cars, where the purity of fluids is essential to prevent wear and maintain efficiency, to closed-loop systems like home heating appliances, such as Magnom-equipped boilers, which reduce the accumulation of iron powder in heat exchangers to improve overall fuel efficiency.

  • Other machine elements
  • Other consumables
  • Hydraulic Equipment

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Special magnet filter

Special magnet filter

Special magnetic filters are widely used in quenching and scale removal processes at steel mills around the world to suppress iron-based contamination and in lubricants and hydraulic equipment.

Quenching and descaling operations at the steelworks The issues of fine contaminants such as iron and steel chips, rust, and iron oxide are caused by the quenching and scaling removal processes. Effective magnetic filters in the steel industry provide significant benefits in improving the performance of water circulation systems, cooling systems, filtration devices, filter systems, and fluid adjustments, playing a major role in improving and reducing the running costs of systems, extending the lifespan of system components, enhancing reliability, and significantly increasing critical uptime. Magnum is a simple and effective technology. In the "quenching" process, steel is heated for a certain period to harden it and then rapidly cooled by immersing it in water or oil. However, during this critical process, the scale on the surface of the steel detaches when water is applied. This contaminates the fluid systems such as cooling water. The water is usually sent to a large sedimentation tank where larger chips settle out. However, smaller chips and contaminants are recirculated and reintroduced into the system and processes. As a result, they can clog valves, rotary couplings, pumps, and spray nozzles.

  • Hydraulic Equipment
  • Metal bearings
  • Wastewater/wastewater treatment equipment

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Special magnet filter for water quality improvement.

Special magnet filter for water quality improvement.

The effects are not limited to the removal of iron powder. It also improves water quality. It beautifully resolves health damage caused by long-term water system pollution.

**Features** - Capable of removing fine particles Can capture submicron particles (10μm to 0.07μm) - No clogging Since it does not clog, there is no pressure loss, and even when the capacity for capture reaches its limit, it does not hinder the operation of the device - Strong capture power Efficiently removes iron powder and other contaminants from liquids - No re-release Once captured and solidified, contaminants do not re-release as clumps, eliminating any risk of this dangerous phenomenon occurring.

  • filter
  • Hydraulic Equipment
  • Other machine elements

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Scales fall from the eyes. Special magnetic filters for improving the productivity of metal processing machines.

Scales fall from the eyes. Special magnetic filters for improving the productivity of metal processing machines.

Significantly improve the fluid cleanliness of metal processing machines that circulate and filter processing liquids. Extend the lifespan of existing filters and drastically reduce the frequency of replacements, thereby increasing productivity.

The cleanliness of the processing circulation fluid, which is essential for machining accuracy. - Minimizes the operational (production) downtime of the processing machine. - Effectively removes ferromagnetic metal particles down to 0.07μ, which conventional filters cannot eliminate. - Zero pressure loss, flow reduction, clogging, and re-emission in the flow path due to specially arranged magnets. - Can be installed upstream. - Reduces/eliminates the consumption of expensive (environmentally harmful) conventional filters for end-users. - Significantly reduces the high costs of replacing/disposing of expensive existing filters. - Can be introduced at a low cost. - Proven results in various industries such as aircraft engines, power plants, and wind turbines.

  • Electric discharge machine
  • Other machine tools
  • Other consumables

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