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Atmospheric gas generation device capable of preventing "oxidation" and "decarbonization" during heat treatment.

Atmospheric gas generation device capable of preventing "oxidation" and "decarbonization" during heat treatment.

With the "atmospheric gas generation device," you can generate atmospheric gases tailored to your purpose and use them for heat treatment.

Atmospheric gas refers to the gases present around materials during heat treatment in industrial furnaces. By generating "oxidation" or atmospheric gases to induce chemical reactions within the furnace, it is possible to achieve effects such as oxidation prevention and decarburization. It is used for various applications, such as "hardening" steel or intentionally making it brittle to change its composition. 【Features】 ● It is possible to reduce the costs of hydrogen gas and nitrogen gas. ● It is also possible to reuse exhaust gases. 【Types of Atmospheric Gases】 ● Heat-generating conversion devices (DX gas generation devices) ● Heat-absorbing conversion devices (RX gas generation devices) ● Ammonia decomposition gas generation devices (AX gas generation devices) ● Others (such as N2 generation devices) 【Case Studies】 ■ Want to reduce the cost of reducing gases → 'AX gas generation device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX gas generation device' ■ Want to bright anneal aluminum → 'DX gas generation device' ■ Want to produce N2 atmosphere at a low cost → 'N2 generation device PSA' Please feel free to consult us regarding cost reduction for expensive atmospheric gases, safety measures such as gas leak detectors, or adjustments for oxygen concentration meters, gas generation amounts, and purity.

  • Industrial Furnace

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Atmospheric Gas Generation Device 【Hydrogen Gas Generation Device/Nitrogen Gas Generation Device】

Atmospheric Gas Generation Device 【Hydrogen Gas Generation Device/Nitrogen Gas Generation Device】

It is possible to reduce costs by generating hydrogen gas or nitrogen gas without purchasing expensive gas.

Atmospheric gas refers to the gases that exist around materials during heat treatment in industrial furnaces. When a constant supply of hydrogen gas or nitrogen gas is required, such as in a reducing atmosphere, it can be generated using inexpensive raw materials, allowing for cost-effective heat treatment with atmospheric gas. 【Features】 ● It is possible to reduce the cost of hydrogen gas and nitrogen gas. ● Exhaust gases can also be reused. 【Types of Atmospheric Gas】 ● Heat-generating reformer (DX gas generator) ● Endothermic reformer (RX gas generator) ● Ammonia decomposition gas generator (AX gas generator) ● Others (such as N2 generators) 【Case Studies】 ■ Want to reduce the cost of reducing gas → 'AX gas generator' ■ Want to adjust the carbon concentration in the atmosphere → 'RX gas generator' ■ Want to bright anneal aluminum → 'DX gas generator' ■ Want to produce N2 atmosphere at low cost → 'N2 generator PSA' Please feel free to consult us regarding cost reduction of expensive atmospheric gases, safety measures such as gas leak detectors, or adjustments to oxygen concentration, gas generation volume, and purity.

  • Industrial Furnace

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Heat-type gas generation device (DX gas generation device)

Heat-type gas generation device (DX gas generation device)

It is possible to reduce costs by generating hydrogen gas and nitrogen gas without purchasing expensive gas.

Atmosphere gas refers to the gas that exists around materials during heat treatment in industrial furnaces. It can be generated using inexpensive raw materials when hydrogen gas or nitrogen gas is constantly required, such as in a reducing atmosphere, allowing for cost-effective heat treatment with atmosphere gas. 【Features】 ● It is possible to reduce the cost of hydrogen gas and nitrogen gas. ● Exhaust gas can also be reused. 【Gases that can be mainly generated】 ● Ammonia decomposition gas generator (AX gas): Nitrogen / Hydrogen AX: 930℃ ● Exothermic reforming gas generator (DX gas): Nitrogen / Hydrogen / Carbon monoxide / Carbon dioxide DX: 1500℃ ● Endothermic reforming gas generator (RX gas): Nitrogen / Hydrogen / Carbon monoxide / Carbon dioxide RX: 1050℃ 【Case Studies】 ■ Want to reduce the cost of reducing gas → 'AX gas generator' ■ Want to adjust the carbon concentration of the atmosphere → 'RX gas generator' ■ Want to bright anneal aluminum → 'DX gas generator' ■ Want to produce N2 atmosphere at low cost → 'N2 generator PSA' *For more details, please refer to the PDF document or feel free to contact us.

  • Industrial Furnace

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[Case Study] Ammonia Decomposition Gas Generation Device (AX Gas Generation Device)

[Case Study] Ammonia Decomposition Gas Generation Device (AX Gas Generation Device)

Improvements in dehydration treatment methods allow for thermal processing without the need for equipment shutdown or spare part replacement.

By devising a dehydration treatment method that continuously releases small amounts when ammonia is passed through, it has become possible to perform heat treatment without stopping the equipment. 【Challenges Before Implementation】 The process stops due to moisture generated during heat treatment. 【Effects After Implementation】 By incorporating two moisture adsorption towers and exchanging them in a 24-hour system, it has become possible to operate without stopping the equipment or replacing spares. 【Features】 ● It is possible to reduce the costs of hydrogen and nitrogen gases. ● It is also possible to reuse exhaust gases. 【Specifications】 Ammonia Decomposition Gas Generation Device (AX Gas) Gas that can be generated: Nitrogen / Hydrogen AX: 930℃ Possible manufacturing specifications: 10–150㎥/h 【Other Implementation Examples】 ■ Want to reduce the cost of reducing gas → 'AX Gas Generation Device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX Gas Generation Device' ■ Want to bright anneal aluminum → 'DX Gas Generation Device' ■ Want to produce N2 atmosphere at low cost → 'N2 Generation Device PSA' *For more details, please refer to the PDF document or feel free to contact us.

  • Industrial Furnace

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[Technical Column] What is Atmosphere Gas for Heat Treatment? Explanation of Types, Uses, and Generation Equipment

[Technical Column] What is Atmosphere Gas for Heat Treatment? Explanation of Types, Uses, and Generation Equipment

By selecting and utilizing the correct atmosphere gas, it is possible to improve product performance and reduce costs!

In heat treatment equipment commonly used in the manufacturing of automotive parts, there is a demand for improvements in safety, cost-effectiveness, and environmental impact. In this context, sealed structures for heat treatment furnaces have become more common, and the atmosphere gases used inside the furnace are gaining attention. The types of atmosphere gases are varied, and selecting gases according to their applications and purposes can significantly affect product quality and costs. This article will explain the background, applications, and types of atmosphere gases, as well as provide a detailed explanation of the devices that generate atmosphere gases. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

  • Gas Generator

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Ammonia decomposition gas generation device (AX gas generation device)

Ammonia decomposition gas generation device (AX gas generation device)

It is possible to reduce costs by generating hydrogen gas and nitrogen gas without purchasing expensive gas.

Atmosphere gas refers to the gas that exists around materials during heat treatment in industrial furnaces. It can be generated using inexpensive raw materials when hydrogen gas or nitrogen gas is needed continuously, such as in a reducing atmosphere, allowing for cost-effective heat treatment with atmosphere gas. 【Features】 ● It is possible to reduce the cost of hydrogen gas and nitrogen gas. ● Exhaust gas can also be reused. 【Gases that can be primarily generated】 ● Ammonia decomposition gas generator (AX gas): Nitrogen / Hydrogen AX: 930℃ ● Exothermic reforming gas generator (DX gas): Nitrogen / Hydrogen / Carbon monoxide / Carbon dioxide DX: 1500℃ ● Endothermic reforming gas generator (RX gas): Nitrogen / Hydrogen / Carbon monoxide / Carbon dioxide RX: 1050℃ 【Case Studies】 ■ Want to reduce the cost of reducing gas → 'AX gas generator' ■ Want to adjust the carbon concentration of the atmosphere → 'RX gas generator' ■ Want to bright anneal aluminum → 'DX gas generator' ■ Want to produce N2 atmosphere at low cost → 'N2 generator PSA' *For more details, please refer to the PDF document or feel free to contact us.

  • Industrial Furnace

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[Case Study] Heat Generation Type Gas Generation Device (DX Gas Generation Device)

[Case Study] Heat Generation Type Gas Generation Device (DX Gas Generation Device)

By devising a cooling method, rapid cooling has been achieved. It is possible to perform heat treatment without any time loss.

By changing the cooling method of the generated gas, it has become possible to shorten the cycle and efficiently perform heat treatment. 【Challenges Before Implementation】 Want to cool the generated gas quickly for use. 【Effects After Implementation】 By using a special two-stage cooling method, we were able to cool the gas faster than conventional water cooling, allowing for heat treatment without time loss. 【Features】 ● It is possible to reduce the costs of hydrogen and nitrogen gases. ● It is also possible to reuse exhaust gases. 【Specifications】 Heat-generating reforming gas generator (DX Gas) Gas that can be generated: Nitrogen / Hydrogen / Carbon Monoxide / Carbon Dioxide DX: 1500℃ Possible production specs: 80–400 m³/h 【Other Implementation Examples】 ■ Want to reduce the cost of reducing gases → 'AX Gas Generator' ■ Want to adjust the carbon concentration in the atmosphere → 'RX Gas Generator' ■ Want to bright anneal aluminum → 'DX Gas Generator' ■ Want to produce N2 atmosphere at low cost → 'N2 Generator PSA' *For more details, please refer to the PDF document or feel free to contact us.

  • Industrial Furnace

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[Case Study] Endothermic Gas Generation Device (RX Gas Generation Device)

[Case Study] Endothermic Gas Generation Device (RX Gas Generation Device)

Realization of muffler embrittlement prevention due to processing temperatures of atmosphere gas and RX gas. It has become possible to extend the lifespan of the muffler.

By improving the muffle, we were able to prevent the embrittlement of the muffle caused by metal dusting phenomena. 【Challenges Before Implementation】 The muffle cracks due to the atmosphere inside the muffle and the processing temperature of RX gas. 【Effects After Implementation】 By changing the material of the muffle, partially adjusting its thickness, and innovating the connection method with the piping, the lifespan of the muffle has been extended. 【Features】 ● It is possible to reduce the costs of hydrogen gas and nitrogen gas. ● It is also possible to reuse exhaust gas. 【Specifications】 Endothermic gas generation device (RX gas) Gas that can be generated: Nitrogen / Hydrogen / Carbon monoxide / Carbon dioxide RX: 1050℃ Possible production specs: 20–60㎥/h 【Other Implementation Examples】 ■ Want to reduce the cost of reducing gas → 'AX Gas Generation Device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX Gas Generation Device' ■ Want to bright anneal aluminum → 'DX Gas Generation Device' ■ Want to produce N2 atmosphere at a low cost → 'N2 Generation Device PSA' *For more details, please refer to the PDF document or feel free to contact us.

  • Industrial Furnace

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Firing furnace / Sintering furnace Nitrogen generation device (ancillary equipment)

Firing furnace / Sintering furnace Nitrogen generation device (ancillary equipment)

A nitrogen generation system with a compact design that effectively utilizes space.

A nitrogen generation device (PSA) is a device that produces nitrogen from the atmosphere through a catalyst. It can be used in a space-saving manner without the need to replace cylinders when using ammonia decomposition gas or to install tanks for storing by-products. 【San Furnace Atmosphere Gas Generation Device Lineup】 ● Ammonia Decomposition Gas Generation Device (AX Gas): Nitrogen / Hydrogen AX: 930℃ ● Exothermic Reforming Gas Generation Device (DX Gas): Nitrogen / Hydrogen / Carbon Monoxide / Carbon Dioxide DX: 1500℃ ● Endothermic Reforming Gas Generation Device (RX Gas): Nitrogen / Hydrogen / Carbon Monoxide / Carbon Dioxide RX: 1050℃ 【Case Studies】 ■ Want to reduce the cost of reducing gases → 'AX Gas Generation Device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX Gas Generation Device' ■ Want to bright anneal aluminum → 'DX Gas Generation Device' ■ Want to produce N2 atmosphere at low cost → 'N2 Generation Device PSA' *For more details, please refer to the PDF document or feel free to contact us.

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