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[Sheet Metal Fabrication Example] Welding Assembly of Large Panels

[Sheet Metal Fabrication Example] Welding Assembly of Large Panels

When manufacturing partitions and architectural or equipment panels, we devise methods for selecting plate thickness and sheet metal unfolding to meet the required strength and dimensional accuracy.

The photo shows the welding assembly of large panels for amusement equipment. We select the optimal welding method that meets the required functions, such as arc welding, spot welding, and argon welding, while processing. Our company specializes in manufacturing sheet metal units for panels and enclosures using thin steel plates. We produce approximately 100 large panels, around 1800×800 in size, in team production. The process progresses from the punching stage with a multifunction machine to the bending stage and then to the welding assembly, after which it moves on to the painting stage.

  • Contract manufacturing

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[Sheet Metal Production Example] Mass Production Support, Welding Assembly Line for Industrial Machine Outer Panels

[Sheet Metal Production Example] Mass Production Support, Welding Assembly Line for Industrial Machine Outer Panels

This is the welding process for approximately 800 mass-produced panels per month. The assembly and finishing are carried out in a continuous flow with a line setup of about four people.

The photo shows a continuous assembly line for the outer panels of devices and machines. In our company, we proceed with the processes in the order of punching (laser, turret punch) → bending → welding assembly. The welding line for the panels utilizes suitable free conveyors and involves multiple workers sharing the tasks to keep the flow going. This approach clarifies the division of processing responsibilities, making it easier to ensure productivity and stable quality. In this job, we ensure the reliability of the welding by tapping it with a hammer after welding to confirm its validity.

  • Contract manufacturing

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[Sheet Metal Painting Example] Continuous Painting of Control Panel Panels

[Sheet Metal Painting Example] Continuous Painting of Control Panel Panels

We are mass painting flat panels such as control panels and operation panels. We will consider the optimal flow in terms of both quality and productivity.

We will consider more rational production methods for the mass production of flat panels at each stage. Similar to sheet metal processing, there are increasing improvement proposals from the production site regarding hanging methods and optimal line pitches in the painting process, and we are working towards maintaining a higher level of QCD.

  • Contract manufacturing

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[Sheet Metal Painting Example] Painting Scene of Large Outdoor Panels

[Sheet Metal Painting Example] Painting Scene of Large Outdoor Panels

In the case of outdoor panels, we will consider both the material and the painting method to enhance resistance to rust.

This is a scene of painting large outdoor panels. To maintain rust resistance, we perform acrylic resin baked coating. We may also carry out powder coating and polyurethane resin dry coating. To prevent rust, not only the paint (coating) but also the material of the substrate significantly affects the outcome, so we make it a point to inquire about the material and coating methods when receiving requests.

  • Contract manufacturing

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