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[Case Study] Development of a General-Purpose Engine

[Case Study] Development of a General-Purpose Engine

Combine the functions of LabVIEW! Enhance measurement flexibility and expandability, and improve multi-purpose optimization capabilities.

We would like to introduce a case where Honda R&D utilized 'modeFRONTIER' for the development of a general-purpose engine. In the link design of the multi-link high expansion ratio engine "EXlink," there were challenges related to noise and vibration at that time. Additionally, during the same period, a colleague was facing the challenge of balancing cooling performance and noise in a centrifugal fan. By combining the multi-purpose optimization features of 'modeFRONTIER' with the automatic measurement capabilities of LabVIEW, we enhanced the freedom and scalability of measurements, as well as the multi-purpose optimization functions. 【Features of modeFRONTIER】 ■ A new optimization tool that supports "thinking" ■ Richly equipped with unique methods and functions to meet the needs of design and development sites ■ Highly supported by many users ■ Construction of a distributed execution environment using multiple machines without relying on general NQS *For more details, please refer to the PDF document or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Other analyses
  • simulator

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[Case Study] Solving Heat Issues for Engine ECUs

[Case Study] Solving Heat Issues for Engine ECUs

In addition to the calculation of contribution rates, many statistical analysis methods such as self-organizing maps are included.

We would like to introduce a case where DENSO utilized "FloTHERM, FloTHERM PCB" and "modeFRONTIER" to solve thermal issues in engine ECUs. Considering wiring patterns and EMC, it is impossible to manually arrange hundreds of components. After introducing "modeFRONTIER," the calculation method in the initial stage does not focus on detailed models; instead, it selects components that have a significant impact on the overall design and boldly omits parts that can be disregarded. Then, aiming for calculations of about 10 minutes per case, approximately 800 optimization calculations are conducted. From the suitable solution candidates obtained, further accuracy is improved. 【Features of modeFRONTIER】 ■ A new optimization tool that supports "thinking" ■ Rich in unique methods and functions to meet the needs of design and development sites ■ Highly supported by many users ■ Building a distributed execution environment using multiple machines without relying on general NQS *For more details, please refer to the PDF document or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Other analyses
  • simulator

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[Case Study] Technical Challenges in Chemical Development

[Case Study] Technical Challenges in Chemical Development

Provide materials to determine that 'there is no answer here'! Do not pursue areas with no answers!

We would like to introduce a case where Mitsubishi Chemical utilized 'modeFRONTIER' to address technical challenges in chemical development. It cannot be denied that in the optimization of manufacturing conditions, reliance on past experiences and the intuition of skilled workers was common. However, it is also true that there were limitations to this approach. By implementing 'modeFRONTIER', we were able to replicate experiences and intuition through simulation, achieving the ability to predict reasonably good results at an early stage. 【Features of modeFRONTIER】 ■ A new optimization tool that supports "thinking" ■ Richly equipped with unique methods and functions to meet the needs of design and development sites ■ High support from many users ■ Construction of a distributed execution environment using multiple machines, without relying on general NQS *For more details, please refer to the PDF document or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Other analyses
  • simulator

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[Case Study] Automatic Control of 10-Mode Operation in HILS

[Case Study] Automatic Control of 10-Mode Operation in HILS

Introducing examples of utilizing multi-objective function optimization in automatic control for 10-mode operation!

We will introduce a case where the multi-objective function optimization capability of our "modeFRONTIER" was applied to embedded control systems, establishing a coupling method between "CRAMAS" and "modeFRONTIER." As a test problem, we used a simplified model of an engine and automatic transmission (AT) and conducted automatic control of 10-mode driving in Hardware-in-the-Loop Simulation (HILS). The driver model's accelerator and brake operation amounts were determined by "modeFRONTIER" based on differences in target vehicle speed, deriving optimal parameters. The M-file describing the operation of "CRAMAS" was autonomously controlled in the background, enabling real-time control. [Case Study] ■ Software Used: modeFRONTIER, CRAMAS ■ Objective: Automatic control of 10-mode driving in HILS ■ Results - The driver model's accelerator and brake operation amounts were determined by "modeFRONTIER." - Optimal parameters were derived. - The operation of "CRAMAS" was autonomously controlled in the background using the M-file. - Real-time control was achieved. *For more details, please refer to the external link or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Other analyses
  • simulator

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[Free Data Download & Acoustic Analysis] Calculation of the Impact of Sound Bridge

[Free Data Download & Acoustic Analysis] Calculation of the Impact of Sound Bridge

For efficient design with minimal rework.

When looking at textbooks on acoustical engineering and architectural acoustics, you will find descriptions stating that doubling the walls is effective for enhancing sound insulation. Of course, this method is very effective, but there is one often-overlooked point: it is very difficult to make the two walls independent, so in reality, the two walls are installed through a common pillar, causing vibrations from one wall to be transmitted to the other. This phenomenon is called a sound bridge and is one of the major factors that prevent sound insulation performance from improving as expected. Here, we will introduce the basic principles of sound insulation with double walls and the effectiveness of an acoustic CAE (Computer Aided Engineering) approach to examining sound bridges. - Theory of double walls - Sound bridge If you are interested in acoustic design, please take a moment to read this. Free download of the materials ⇒ https://www.idaj.co.jp/whitepaper/0018/form.html

  • Company：IDAJ
  • Price：Other
  • Acoustic Analysis
  • Contract Analysis
  • Structural Analysis

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[Free Download of Materials - Acoustic Analysis] Noise Control

[Free Download of Materials - Acoustic Analysis] Noise Control

A Comparative Study of Numerical Acoustic Analysis and Acoustic Measurement

The subject of analysis is "Universal Mist," designed and developed by Maruyama Manufacturing Co., Ltd. (hereinafter referred to as Maruyama Manufacturing). The entry model of Universal Mist, "MUM602," allows for intermittent operation via timer control, is lightweight, and does not require water supply work as it connects directly to a water source. The main unit connects to a water supply hose and a drainage hose, and by attaching a mist nozzle to the drainage hose, mist is generated from that nozzle. During operation, the pump mechanism produces operational noise. Since it is used in various locations, we considered noise reduction measures for Universal Mist to create a comfortable space while being mindful of the sound environment. - Formulation of noise reduction measures aimed at reducing noise - Experiments to understand the phenomenon - Analysis model and boundary conditions - Evaluation of analysis results - Summary of analysis results for the current model - Validation of the model - Consideration of measures aimed at noise reduction - Installing a barrier between the opening and the sound source If you are interested in noise control or acoustic design, please take a look. Free download of the materials ⇒ https://www.idaj.co.jp/whitepaper/0016/form.html

  • Company：IDAJ
  • Price：Other
  • Acoustic Analysis
  • Contract Analysis
  • Structural Analysis

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When it comes to structural analysis, Abaqus is the go-to. It predicts contact and crack propagation with high precision.

When it comes to structural analysis, Abaqus is the go-to. It predicts contact and crack propagation with high precision.

Integration of implicit and explicit methods. For elucidating a wide range of phenomena such as heat, electricity, magnetic fields, and fluids.

In nonlinear structural analysis, the three key nonlinearities are material, geometry, and boundary conditions. In recent design practices, there is a necessity to consider contact in assembly components using complex material models. Abaqus can accurately model not only classical metal material constitutive laws but also failure models due to rate dependence and polymers such as rubber and resin. Additionally, the innovative formulation of surface-to-surface contact achieves more robust convergence and higher analysis accuracy compared to other structural analysis tools. The general contact feature requires minimal user setup, significantly reducing the time needed to define contact in complex assemblies found in automobiles, aircraft, consumer electronics, and portable electronic devices.

  • Company：IDAJ
  • Price：Other
  • Structural Analysis
  • Stress Analysis
  • Other analyses

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GT-AutoLion

GT-AutoLion

Simulation of battery performance due to heat and aging degradation.

AutoLion is a lithium-ion battery performance simulator developed by the U.S. company EC POWER. It allows you to efficiently predict the characteristics of lithium-ion batteries, such as discharge rate characteristics, discharge temperature characteristics, and current-voltage characteristics, using your personal computer. ○AutoLion-1D A standalone application that provides a virtual battery laboratory and includes all the necessary functions to build a one-dimensional simulator. ○AutoLion-ST An S-function for Simulink used for software-in-the-loop modeling and system design. ○AutoLion-3D A powerful three-dimensional modeling tool that integrates with commercial CFD applications for thermal management and safety predictions.

  • Company：IDAJ
  • Price：Other
  • Thermo-fluid analysis

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High-End Mesh Morphing DEP MeshWorks

High-End Mesh Morphing DEP MeshWorks

Support with a variety of features! Streamlining advanced shape modifications at the CAE level and reducing costs.

"DEP MeshWorks" is a high-end mesh morphing software developed based on the technique of "morphing," which utilizes existing mesh models to change only the node and element shapes without altering the CAD geometry. This minimizes the need to revert to CAD, allowing for significant reductions in man-hours during the CAE model preparation process. Additionally, it is equipped with a wide range of features that support mesh-based modeling, such as feature insertion into mesh data, stitching functions, and shape-wrapping mesh capabilities. 【Features】 ■ Abundant morphing functions (freeform, control block, stretch, pattern, fillet modification) ■ Diverse advanced features that support shape changes based on mesh ■ Multiple morphing sets can be configured (parametric FEM/CFD) ■ Integration with optimization software ■ Widely adopted by many automotive, parts, and aircraft manufacturers *For more details, please refer to the PDF document or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Thermo-fluid analysis
  • Contract Analysis
  • Other analyses

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Abaqus + α Solution "Fluid-Structure Interaction Analysis"

Abaqus + α Solution "Fluid-Structure Interaction Analysis"

Achieve highly accurate fluid-structure interaction analysis! Easily implement complex formulation analysis settings!

IDAJ's "Fluid-Structure Interaction Analysis" achieves high-precision fluid-structure interaction analysis by using dedicated software specialized for both fluid and structure. There is a wealth of practical experience in the automotive, aerospace, maritime, energy, architecture, electrical, and chemical industries. The operations and settings necessary for data mapping and interaction analysis are organized in menus, making it easy to perform complex interaction analysis setups. 【Features】 ■ More realistic CAE through coupled analysis with Abaqus and STAR-CCM+ ■ Contributes to modeling considering multi-physics ■ Import and export functions in Abaqus format ■ One-way coupling function using data mapper ■ Unsteady bidirectional coupling function through direct co-simulation *For more details, please refer to the PDF materials or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Structural Analysis
  • Thermo-fluid analysis
  • Analysis Services

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GT-SUITE Features: Engine Cooling

GT-SUITE Features: Engine Cooling

Achieving predictive and non-stationary analysis! Introducing the thermal distribution through engine structure.

"GT-SUITE" is an analysis tool for modeling the distribution of heat from the combustion chamber to the coolant, oil, and surrounding environment through engine structures. With its unique features, it predicts heat dissipation to water and oil, accommodating both steady-state and transient analyses. When modeling internal structures, it is easy to use its proprietary parametric FE cylinder model. Heat from the engine is transmitted from the FE model to the coolant and oil circuits, as well as to the "external" structures of the block and head simultaneously. The circuits and thermal mass of these flows can be easily generated from CAD data using a 3D pre-processing tool. 【Features】 ■ Model individual components of the A/C system or the entire system ■ Spatially analyze condenser models and evaporator models in detail ■ Automatic calibration of all heat exchangers ■ Support for single and multi-volume cabin models ■ REFPROP properties for single and mixed refrigerants *For more details, please refer to the PDF materials or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Mechanism Analysis
  • Other analyses

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GT-SUITE Heat Recovery Utilization

GT-SUITE Heat Recovery Utilization

Equipped with features to solve two-phase flow! Rankine thermoelectric system.

"GT-SUITE" is a system-level CAE tool for analyzing waste heat recovery systems. Not only can it model waste heat systems based on the principles of the Rankine cycle, but it can also model systems that use thermoelectric materials to directly convert temperature differences into electricity. The ability to integrate waste heat subsystem models into larger vehicle system models allows for the analysis and optimization of the overall energy efficiency of the system while operating under standard unsteady conditions. 【Features】 ■ Model all components of WHR systems individually or as a complete system (Rankine or thermoelectric) ■ Detailed models of heat exchangers solved spatially ■ REFPROP properties for single and mixed refrigerants ■ Robust solver based on the Navier-Stokes equations ■ Two-phase systems in subcritical and supercritical states *For more details, please refer to the PDF materials or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Mechanism Analysis
  • Other analyses

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Thermal design support tool 'FloTHERM' Joule heating analysis function

Thermal design support tool 'FloTHERM' Joule heating analysis function

High-precision analysis considering the effects of wire miniaturization and increased current flow on Joule heating!

"FloTHERM" is a thermal design support tool specifically for electronic devices. The product's "Joule heating analysis function" allows for high-precision thermal fluid analysis that takes into account the effects of Joule heating due to miniaturization of wiring and increased current flow. It is also possible to perform analysis using the heat density from "HyperLynx PI." [Features] ■ High-precision thermal fluid analysis considering the effects of Joule heating ■ Setting current boundary conditions for source components to calculate current density ■ Analysis using the heat density from "HyperLynx PI" *For more details, please refer to the PDF materials or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Development support tools (ICE, emulators, debuggers, etc.)
  • simulator
  • Other analyses

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About the concentration analysis function of the thermal design support tool 'FloTHERM'

About the concentration analysis function of the thermal design support tool 'FloTHERM'

Achieve passive scalar analysis with concentration analysis functionality! Enables fluid flow tracking and condensation prediction!

"FloTHERM" is a thermal design support tool specifically for electronic devices. By using the product's "concentration analysis function" and setting the properties of the object indicating concentration to be the same as the default fluid, it is possible to perform analysis of passive scalars, which are scalar fields that do not affect the flow. By setting a concentration generation area at the intake, it is possible to predict condensation by analyzing the flow tracking of the fluid passing through the area and the movement of water vapor as concentration. 【Features】 ■ Capable of passive scalar analysis ■ Flow tracking of the fluid is possible ■ Condensation prediction is possible *For more details, please refer to the PDF materials or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Development support tools (ICE, emulators, debuggers, etc.)
  • simulator
  • Other analyses

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[FloTHERM Case Study] Coupled Analysis with α Solution

[FloTHERM Case Study] Coupled Analysis with α Solution

FloTHERM + α solution! Coupled analysis such as "thermal fluid-structure" is now possible!

"FloTHERM" is a design support tool specifically for electronic devices. By utilizing the FloTHERM + α solution, you can perform "multiphysics analysis" and "multidomain analysis." Our company responds to customer requests through software provision and consulting. [Case Studies] ■ Multiphysics Analysis (Coupling of Different Physical Phenomena) ◎ Thermal Fluid - Structure - High-precision prediction of displacement and temperature within electronic device enclosures ◎ Thermal Fluid - Electromagnetic Field - Loss distribution data analyzed with electromagnetic field analysis software is transferred to FloTHERM via a data mapping tool. *For more details, please refer to the PDF materials or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Development support tools (ICE, emulators, debuggers, etc.)
  • simulator
  • Other analyses

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