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  1. null/null
  2. オーエヌ工業 Okayama//Ferrous/Non-ferrous metals
  3. 日研工業 Mie//Building materials, supplies and fixtures
  4. 4 北陸軽金属工業 Saitama//Ferrous/Non-ferrous metals 埼玉工場
  5. 5 曙精機工業 Kanagawa//Other manufacturing
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  1. Anyone can understand! Explanation of the alkaline phenol casting process. オーエヌ工業
  2. Alkaline phenolic self-hardening mold for sand casting
  3. Self-hardening mold for sand casting.
  4. 4 Furnace and material testing shell mold 日研工業
  5. 4 No need for processing steps for cast test pieces! 'Shell mold' for cast tensile tests. 日研工業

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Mold Direct mold

Mold Direct mold

We offer trial production and small lot castings with short delivery times!

By using our unique mold manufacturing method, we can produce cast products without the use of traditional "wood molds" or "metal molds," allowing us to offer them at a low price. Additionally, the molds we manufacture are produced using the world's fastest 3D printer, enabling us to meet requests for short delivery times. Thanks to our self-developed new molding materials, we can produce items in various materials ranging from "aluminum" to "stainless steel."

  • Other metal materials

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Carbon mold

Carbon mold

"Pioneer of carbon jigs" - This is a case study of carbon molds by Akebono Seiki Kogyo.

From designing and manufacturing three-dimensional labor-saving devices that incorporate semiconductor components into carbon graphite jigs, to being the "unsung hero" that meets our customers' needs, we are here to assist you. ★☆★ Free samples of carbon (graphite) materials are currently being distributed ★☆★ Carbon materials are mainly used in quartz oscillators, glass hermetic seals, and by semiconductor manufacturers. For companies that will use carbon materials in the future or are interested in them, we are currently offering free samples of carbon materials! If you would like a sample of carbon materials, please contact us using the information below! ＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝

  • Processing Jig
  • Inspection fixture
  • Assembly Jig

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RP Sand Mold Layered Manufacturing Method for Achieving Speedy Prototyping

RP Sand Mold Layered Manufacturing Method for Achieving Speedy Prototyping

Without creating a mold, directly form sand molds from 3D data using a sand layer 3D printer.

Sand layer casting refers to a molding method that incorporates CAD data into a sand layering device to directly shape sand molds. This process allows for the omission of traditional steps essential for manufacturing cast products, such as creating wooden or resin patterns and conducting trial castings, thereby shortening the overall lead time. Additionally, due to the flexibility in design changes for molds and the application for custom products, it is possible to manufacture a variety of molds tailored to customer needs. 【Features】 ○ Inversion and casting plan definition are performed on product shape data to create 3D mold data. ○ No wooden patterns are required. → This enables reduced delivery times and cost savings. ○ Effect examples: → Schedule: 37% reduction (30 days to 19 days) → Cost: 48% reduction (2 units of material) For more details, please contact us or download the catalog.

  • Processing Contract

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RP sand mold additive manufacturing method that also achieves speed mass production.

RP sand mold additive manufacturing method that also achieves speed mass production.

The introduction of the new sand stacking 3D printer has achieved further speed improvements. It has become possible to apply it not only to prototypes but also to some aspects of mass production processes.

Would you like to reconsider your manufacturing process? Sand layer molds are a molding method that incorporates CAD data into a sand layering device to directly shape sand molds. This allows for the omission of processes that were essential in traditional casting production, such as the creation of wooden or resin patterns and trial castings, thereby shortening the overall lead time. Additionally, shapes that are difficult to produce with conventional sand molds can be molded. Simultaneous mass molding of cores and other components is also possible. We also accept contracts for mold production only. 【Features】 ○ Inversion and casting plan definition are performed on product shape data to create 3D mold data. ○ No wooden patterns are required. → This enables reduced lead times and cost savings. ○ Examples of effectiveness: → Schedule: 37% reduction (30 days to 19 days) → Cost: 48% reduction (2 units of material) For more details, please contact us or download the catalog.

  • Processing Contract

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Anyone can understand! Explanation of the alkaline phenol casting process.

Anyone can understand! Explanation of the alkaline phenol casting process.

From mold preparation to completion! We will gently explain our alkaline phenolic casting process.

This document provides a gentle explanation of our alkaline phenol mold process. Alkaline phenol molds are a type of self-hardening mold, generally referring to a molding method and mold that hardens at room temperature without external heating or catalyst gas ventilation after molding. Compared to other self-hardening molds, it has gained attention and become popular as an effective process for improving the working environment and enhancing casting quality. [Contents (excerpt)] ■ Preparation of wooden patterns ■ Molding ■ Coating the mold ■ Assembly of molds ■ Pouring *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other processing machines
  • Casting Machine

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Furnace and material testing shell mold

Furnace and material testing shell mold

*Must-see for foundry workers! Quickly usable without machining! This is a shell mold for test pieces to ensure and manage product quality.*

The "Shell Mold for Furnace and Material Testing" is a shell mold designed for quick use without the need for machining. It is a product that can be relatively easily processed as industrial waste, and our company always keeps it in stock, allowing for immediate response when requested. Please feel free to contact us if you have any inquiries. 【Lineup】 ■ For chill testing ■ For tensile testing *For more details, please download the PDF or feel free to contact us.

  • Casting Machine
  • others

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A refuge for castings | Leave your casting needs to us!

A refuge for castings | Leave your casting needs to us!

Utilizing the know-how and community cultivated over many years in the cast metal town of Kuwana, we solve your casting problems! When you can't find a subcontractor... come to us!

Our company has built a track record as a mold manufacturer for casting in Kuwana City. As professionals in casting, we can provide proposals that leverage the knowledge and community we have cultivated over many years. If you are struggling to find a subcontractor or don’t know where to turn, please consult with us first! [Contact: 0594-22-2552] 【Examples of Services】 Weight: Capable of handling from under 1 kilogram to 2 tons Lot size: From a minimum of 1 piece to mass production Delivery time: As short as 1 month (consultation required) Additionally, we produce shell molds for tensile strength testing. The shape of the molds themselves meets JIS standards, eliminating the need for processing steps that have been required when producing No. 8 test pieces for cast iron FC. We are also offering free samples, so please feel free to contact us. *Start with a consultation! Don’t hesitate to reach out to us.

  • Casting Machine
  • Strength Testing Equipment
  • Contract manufacturing

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Aluminum cast steel mold "SOW MOULDS"

Aluminum cast steel mold "SOW MOULDS"

Minimize shrinkage cavities caused by ingot contraction! Low center of gravity types are also available in the lineup.

"SOW MOULDS" is a reusable cast steel mold designed to reduce aluminum shrinkage. In addition to standard molds, we also offer a low center of gravity type. The low center of gravity type is shaped to further reduce shrinkage cavities during solidification and can be used widely. Custom products can be made upon request, and additional features such as legs and handles are available as options. 【Features】 ■ Thin design minimizes shrinkage cavities caused by ingot shrinkage ■ Made of heat-resistant cast steel alloy ■ Resistant to thermal shock ■ Available in stock ■ Custom designs are possible *For more details, please refer to the PDF document or feel free to contact us.

  • others
  • Other machine elements

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RP Sand Stacking Device

RP Sand Stacking Device

Rapid Prototyping sand layering that enables speed production! Cost reduction is possible.

Sand layering molds are a molding method that incorporates CAD data into a sand layering device to directly shape sand molds. This process allows for the omission of traditional steps essential to casting production, such as the creation of wooden or resin patterns and trial castings, thereby shortening the overall lead time. Additionally, due to the flexibility in design changes and the application to custom products, it is possible to manufacture a variety of molds tailored to customer needs. 【Features】 ■ Cost reduction related to wooden pattern production is possible ■ Shortened lead time for the casting production process ■ Affordable production of small quantities of 1 to 3 castings ■ Capability to mold complex cores and molds ■ Ability to produce cohesive molds by layering sand ■ Hybrid casting combining sand molds and sand layering molds is also possible *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Casting Machine
  • Wood processing machinery

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[Free sample available!] Simple shell mold for No. 8 test specimen.

[Free sample available!] Simple shell mold for No. 8 test specimen.

Usable without machining! Shell mold created to have a central part of 20mm.

The "Simple No. 8 Test Piece Shell Mold" is a shell mold created to have a central part of 20mm. We requested a tensile strength comparison test from the Mie Prefectural Industrial Research Institute, and received a report stating, "For FC150 and FC200, the simple casting mold product (our Simple No. 8 Test Piece Shell Mold) achieves strength equivalent to that requiring machining, and it has been demonstrated that it can be used as a quality assurance test on site." (February 2010) 【Features】 ■ Shell mold that can be used without machining ■ Created to have a central part of 20mm ■ Can be used for quality assurance tests on site ★ If you are interested, we can also provide a free sample. In that case, please let us know your request for a "free sample" through the contact form below. Feel free to reach out to us. * For more details, please refer to the PDF document or feel free to contact us.

  • Casting Machine
  • others

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Applications of carbon products: Glass molds

Applications of carbon products: Glass molds

We manufacture jigs and tools for products used in physical chemistry, measuring instruments, and semiconductor applications!

The processing of glass products for scientific and chemical instruments is carried out almost entirely by hand. The tools required for glass processing are made from carbon due to its heat resistance and lubricating properties. Our company manufactures everything from crucibles for melting materials such as Pyrex and quartz glass to jigs and tools for products used in scientific, measuring, and semiconductor applications. We also produce two-part molds for glass. 【Products (excerpt)】 ■ Jigs for glass processing, including mouth jigs (core rods, hollow rods) ■ Carbon molds for flask glass ■ Carbon rectangular plates for glass lathes ■ Carbon round rods for glass lathes ■ Flange processing tools for glass lathes *For more details, please refer to the PDF document or feel free to contact us.

  • Other polymer materials
  • Composite Materials
  • fiber

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No need for processing steps for cast test pieces! 'Shell mold' for cast tensile tests.

No need for processing steps for cast test pieces! 'Shell mold' for cast tensile tests.

Are you not performing "machining" for the production of tensile strength test specimens? A shell mold for cast iron tensile tests that can significantly reduce the process and cost of machining round bars for quality testing.

The production of tensile strength test specimens (No. 8 test specimens for castings FC) has traditionally required both casting with a test specimen mold and machining processes. However, with our shell mold, the shape of the mold itself is equivalent to JIS standards, eliminating the need for machining processes! 【Do you have any of these concerns?】 ■ Due to the processes of casting and machining, we cannot shorten the delivery time any further… ■ We are negotiating prices, but honestly, there are no areas where we can cut costs… ■ Due to a shortage of manpower, we want to minimize labor and reduce manufacturing hours… The 'Simple No. 8 Test Specimen Shell Mold' developed by our company can solve these issues, as it is a shell mold with a central part of 20mm, aligned with JIS standards! ★ Free samples of the test specimen mold are currently available ★ ⇒ If you would like a sample, please let us know by indicating "Request for Free Sample" in the contact form below. * For more details, please refer to the PDF document or feel free to contact us.

  • Casting Machine
  • others
  • Strength Testing Equipment

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