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transformer Product List

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Classification by the structure of transformers

Classification by the structure of transformers

Introducing the structure of "external iron type transformers" and "internal iron type transformers"!

I will introduce the classification of transformers based on their structure. Transformers are constructed using a combination of a core and windings. "External core transformers (including wound core types)" have two or more magnetic circuits surrounding the windings. They have an appearance where the core is located outside the windings. "Internal core transformers" have a single magnetic circuit with windings arranged around it. They have an appearance where the core is located inside the windings. *For more details, please refer to the PDF document or feel free to contact us.

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Insulation type of transformer

Insulation type of transformer

The temperature rise limit is defined by the insulating materials used! An introduction to the types of insulation for transformers.

Transformers are reliable and long-lasting devices, but prolonged use can lead to deterioration of the winding insulation and insulating materials due to temperature effects. They are also significantly affected by the ambient temperature in which they are used. To ensure safe long-term use, temperature rise limits are established based on the insulating materials used, and each type of insulation material has its own specified temperature rise limit. The maximum allowable temperature, under rated conditions, is the temperature rise limit of the insulation type plus the reference ambient temperature (40°C). When installed and used in control panels, it is generally necessary to consider that the internal temperature rise of the panel can be 5 to 10°C. *For more details, please refer to the PDF documentation or feel free to contact us.

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[Information] Main Types of Transformers and Their Characteristics

[Information] Main Types of Transformers and Their Characteristics

Introduction to the main types and features of transformers, such as "cut core transformers" and "OI type transformers"!

This document introduces the main types and features of transformers. It includes standard and low-cost "cut core transformers," as well as "cut core type transformers," "OI type transformers," and "NCW type transformers." Please take a moment to read it. 【Featured Products】 ■ Cut core transformers (EI core, cut core, etc.) ■ Cut core type transformers ■ OI type transformers ■ NCW type transformers *For more details, please refer to the PDF document or feel free to contact us.

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Transformer inspection methods

Transformer inspection methods

Rich inspection content such as "pressure test" and "inter-layer dielectric strength test"! Introducing the inspection methods for transformers.

We conduct intermediate inspections, final inspections, and shipping inspections for transformers. In the "withstand voltage test," we check whether the insulation between the test subject and other parts maintains appropriate insulation capability. In addition to this, there are other tests such as "inter-layer dielectric strength test," "insulation resistance test," and other items tested during prototype production based on the validity of the design and customer requests. 【Inspection Contents】 ■ Withstand Voltage Test ■ Inter-layer Dielectric Strength Test ■ Insulation Resistance Test ■ No-load Current (Excitation Current) / No-load Loss (Iron Loss) ■ No-load Voltage *For more details, please refer to the PDF document or feel free to contact us.

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*Technical materials are being presented! Musashino Tsukou "Transformer and Reactor Comprehensive Catalog"*

*Technical materials are being presented! Musashino Tsukou "Transformer and Reactor Comprehensive Catalog"*

One-stop support from design to mass production! Technical information such as key material data and winding techniques (edgewise winding of rectangular wire, litz wire) is also included! Please take a moment to read it.

This catalog is a comprehensive catalog of products handled by Musashino Doko Co., Ltd. It includes a variety of items such as "power transformers," "control transformers for distribution boards," "reactors," and "switching transformers." We provide high-quality transformers backed by reliable technology, from design to mass production, all in a one-stop service. We invite you to read through it. *For those who wish, we will send the comprehensive catalog by mail, so please feel free to download it or contact us! [Contents] <Power Transformers> ■ Board-mounted transformers ■ Transformers for equipment installation ■ NCW transformers ■ OI transformers ■ Cut core transformers *For more details, please refer to the PDF materials or feel free to contact us.

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[Custom Order Example] Slim OI Transformer Compliant with DIN Standards

[Custom Order Example] Slim OI Transformer Compliant with DIN Standards

Customization requiring delicate processing! Introduction of a case where we manufactured a transformer that fits into the customer's product.

We would like to introduce an example of a slim OI transformer that complies with DIN standards. We received a request from a customer who wanted to adopt a power transformer that fits within a 1 DIN size but was struggling with the height limitations of existing slim transformers. In response, our company further customized the well-regarded OI transformer, known for its slim design under 100W, to create a transformer that fits the customer's product. By utilizing the dead space of the O-shaped iron core to draw out taps, we achieved a slim design and size reduction. 【Custom Product Specifications】 ■ Size and Dimensions: 73mm × 50mm × 35mm ■ Voltage Specifications: Primary Voltage 100–200V / Secondary Voltage 100–200V ■ Capacity: 8–156VA ■ Applicable Standards: JIS-C6436 ■ Insulation Type: Class E ■ Products Used: Measurement equipment, disaster prevention equipment *For more details, please refer to the PDF document or feel free to contact us.

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High-frequency transformer with controlled inductance tolerance for flyback transformer.

High-frequency transformer with controlled inductance tolerance for flyback transformer.

We can provide high-precision prototypes with short delivery times through cross-adjustment by processing! This transformer can accommodate from EPC17 to large cores.

We would like to introduce a case of a flyback transformer with controlled inductance tolerance. In the development of switching power supplies, we received a request to reduce the inductance variation of the flyback transformer and to conduct early practical evaluations of the transformer. Typically, inductance adjustments are made using processed products from ferrite core manufacturers or space materials, but there are challenges regarding delivery times and accuracy. However, our company, which owns grinding processing equipment, has overcome these challenges and was able to provide prototypes in a short time. Additionally, this transformer can accommodate sizes from EPC17 to large cores. 【Custom Product Specifications】 ■ Size and Dimensions: EER9.5 to PQ100 ■ Applicable Standards: UL1446 ■ Insulation Type: Class B ■ Products Used: Industrial equipment, medical devices, measuring instruments *For more details, please refer to the PDF document or feel free to contact us.

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Trans Reactor Custom-Made Service

Trans Reactor Custom-Made Service

We will support the introduction from the specification review and design stage!

We offer custom-made transformers and reactors. We support you from the specification consideration and design stage, and can respond to a wide variety of customer requests, including the application of international safety standards and the reproduction of other companies' off-the-shelf products. Please feel free to contact us with your requests. 【Features】 ■ Custom-made to match usage conditions and product specifications ■ Support from transformer selection and capacity calculation to implementation ■ Comprehensive support from design compliant with international safety standards to standard application ■ Proposals for reproduction and improvement of other companies' off-the-shelf products ■ Flexible response to small lot and prototype projects *For more details, please contact us.

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High Current High Frequency Compatible Custom Transformer for EV Fast Chargers

High Current High Frequency Compatible Custom Transformer for EV Fast Chargers

We can address various challenges such as heat generation and loss measures in high-frequency skin effect, improving magnetic coupling efficiency, and provide one-stop support from design development to mass production!

"Are you having trouble selecting transformers or choke coils in the high-frequency range?" ◆ High heat generation and losses ◆ Low magnetic coupling, large leakage flux, and leakage inductance ◆ Unable to select the configuration of litz wire (stranded wire) ◆ Cannot achieve DC superimposition characteristics "Musashino Electric has various know-how to solve your problems!" ★ Measures against skin effect in the high-frequency range Suppression of current distribution distortion through subdivision of conductors using litz wire ★ Measures to improve magnetic coupling Significant improvement in magnetic coupling through our unique method of "sandwich winding" ★ Proposal for litz wire configuration Based on abundant experimental data, we propose an optimal balance of litz wire (wire diameter, number of twists, number of turns) in terms of efficiency vs. heat generation. ★ Proposal and grinding processing of magnetic materials suitable for the frequency range We propose magnetic materials with suitable high-frequency characteristics such as ferrite, dust, and amorphous materials. Achieve low tolerance inductance values through gap processing with our uniquely developed magnetic material grinding equipment. ◎ We design and develop custom transformers and choke coils suitable for various power conditioners and motor drive inverters that meet high-frequency high current requirements, overcoming various challenges!

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