Last Updated： Aggregation Period:Jul 29, 2026～Aug 25, 2026
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Jul 29, 2026～Aug 25, 2026
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Jul 29, 2026～Aug 25, 2026
This ranking is based on the number of page views on our site.
271～300 item / All 425 items
“アルミだけ”を追求した加工環境が、品質とコストの理想を実現。
装置補修用の部品一式についてお見積依頼をいただいた際、目に留まったのが多数のアルミ切削加工品。これは萬代が力を発揮できる領域です。なぜなら、私たちは“アルミ加工だけを極めた”専門工場と提携しているから。材料はアルミ限定、加工機・治具・管理体制まですべてがアルミ専用設計。社内でアルマイト処理まで一貫対応します。 一見、海外の方がコストメリットがあるように見えますが、実際は素材規格の違いや追加工程によって、かえってコストや精度に影響するケースも少なくありません。だからこそ、萬代はあえて国内。専門性に裏打ちされた品質と対応力が、最適な解決策を導きます。 ※このような対応は、萬代が日々行っている取組のごく一部にすぎません。 私たちがお客様にご提供できる価値について、是非ご覧ください。
Shall we work together to boost the manufacturing industry in Kansai?
Our company works with various processing companies that have different strengths, starting with the well-known "Hometown Processing Network" featured in our blog, and we have over 50 business partners. Our role is to break down the customer's requests in advance regarding precision, LOT, delivery time, price, quality, and so on, and to make requests to the appropriate processing companies. The processing companies that cooperate with us are, in a good way, very specialized. *You can view the detailed content of the blog through the related links. For more information, please download the PDF or feel free to contact us.*
Instead of viewing the estimate as a task, we will act on behalf of the customer!
I previously mentioned that we alleviated the customer's concerns and received an order for neodymium magnets, but when customers request a quote, their expectations are not limited to just stable supply. Furthermore, it is not always the case that customers request quotes only from our company; there are often instances where they reach out to multiple competitors. Therefore, this time I will convey "what is the most important thing to consider when requesting a quote." *You can view the detailed content of the blog through the related link. For more information, please download the PDF or feel free to contact us.*
Processing that can be done with 3 axes, and processing that is difficult without 5 axes. Recognizing that difference requires "understanding of the equipment" and "the eyes of the site."
Have you ever looked at a drawing and thought, "Can't this be processed with machining?" In reality, if you make a mistake in selecting the processing machine, it can have a significant impact on cost and delivery time. In this blog, we will focus on the differences between 3-axis and 5-axis machining centers and discuss the "key points for determining processing methods." For example, consider a shape like a "round groove" on the outer circumference—at first glance, it may seem like machining could handle it, but the "φ" symbol on the drawing indicates dimensions based on lathe processing. It requires the ability to correctly assess the compatibility between the equipment and the shape. How to interpret the constraints of the site that are not visible in the design and the strengths and weaknesses of the machines—this is the first step toward making accurate processing proposals. Understanding the equipment and collaborating with the processing site helps prevent things from going "off the drawing." This content is something we would like not only young professionals but also those in design and technical departments to read! *Such responses are just a small part of the efforts that Bandai engages in daily. Please take a look at the value we can provide to our customers.
The reason for the low prices lies in the regions. A processing network that supports the front line of price competition.
As you read through the blog, many of you may have wondered, "What is the Hometown Processing Network?" This time, we will answer that question in full and address the simple query, "Why 'hometown'?" In fact, the charges of local processors differ significantly from those in urban areas. Supporting this price difference are capable processors who have major agricultural machinery manufacturers (K Company, Y Company, I Company, M Company) as their clients. They are a "professional group" forged under strict cost demands. Bandai connects directly with these excellent local processors and achieves a balance of high quality and low prices by matching optimal projects. Next time, we will introduce the background of how this network was created! *Such efforts are just a small part of what Bandai does on a daily basis. Please take a look at the value we can provide to our customers.
Hardness can be rephrased as surface strength, while toughness can be described as strength against impact.
What is lost when something becomes hard? That is toughness. Toughness is like the ductility that a material possesses. When hardness increases, this ductility is compromised. What happens when toughness is compromised? Let’s take diamond, the hardest mineral in the world, as an example. While diamonds are thought to be extremely hard, this is only effective against wear and scratches; they can easily break when subjected to impact, such as from a hammer. This indicates that while diamonds have very high surface hardness, their internal toughness is very low. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.*
High precision, fine, copper material. The moment they are assembled, the difficulty of processing skyrockets.
The request from the customer was for high-precision machining of copper pins, reducing from φ6 to φ2, with M4 tapping included. At first glance, copper may seem like an "easy-to-machine material," but due to its softness and tendency to deform, along with strict tolerances, general lathes cannot handle it, making precision machining with NC lathes essential. However, for extremely small diameters like this, chucking on an NC lathe itself is difficult. A partner who previously processed φ4 SUS material also responded that they could not accommodate this condition. Nevertheless, we did not give up and found a machining company within the "Hometown Processing Network" that has specialized technology for small diameters, successfully leading to an order. Copper material × high precision × extremely small diameter—this project made me realize that a comprehensive knowledge of materials and a strong machining network are necessary to address all these factors. *This kind of response is just a small part of what Bandai does every day. Please take a look at the value we can provide to our customers.
Current issues faced by processing companies... We will help solve problems such as inability to obtain parts, inability to process, and excessive delivery times with 17 processing companies!
BanDai proudly presents the "Hometown Processing Network," composed of 16 unique processing companies from across the country and one processing company from China. From precision cutting processing at the micron level to labor-intensive custom canning parts, the 17 processing companies, each with their own areas of expertise, provide optimal solutions to various concerns related to processed products! 【Problem-Solving Examples】 - 3D Printer Nozzle: We need help with intricate pure copper cutting parts that other companies couldn't process! - Interior Parts for Railway Vehicles: We need SUS304 canning parts that require beautiful finishing, even with a short delivery time! - Repair Parts for Old European Machines: The manufacturer's genuine repair parts are no longer available due to support ending! Can we do something through reverse engineering? - Parts for Agricultural Machinery: Due to the sudden closure of our current processing company, we can't obtain over 700 pressing, braking, and welding parts! We are preparing materials that introduce the 17 unique companies, along with other problem-solving examples. Please take a look by downloading the catalog below!
The sieves used for the classification of fine particles vary in accuracy depending on their structure, so it is necessary to use them selectively according to the purpose.
■ Semtech Engineering's "Super Micro Sieve" is used for "classification" when manufacturing "ultra-high reliability particles" to completely remove trace amounts of coarse particles mixed in the product. ■ The central sieve is made using a similar method, but generally has a thinner plate thickness, so care must be taken to avoid damage during use and to prevent hole diameter enlargement when classifying hard materials. ■ Wire mesh sieves are not suitable for applications requiring high classification accuracy, but they are strong and are commonly used for the production of large sieves. (Note) High-precision sieves are referred to as "Super Micro Sieves," but sieves made using the same manufacturing method may also be called "electroformed sieves."
Machining of A5052 by cutting!
[Processing Example] ■Material: Aluminum ■Size: 5mm × 15mm × 55mm ■Machine Used: Machining ■Processing Time: Approximately 5 minutes
Aluminum machined parts
■Material: A2017 material, aluminum ■Size: Palm-sized ■Points: We listen to the designer's intended use and select the appropriate processing. To save our customers time, we manufacture and deliver parts used in jigs in bulk. ~ At Clair Co., Ltd., we also offer various other processing services. ~ ● Cutting processing (prototypes, small lots, mass production) → We can handle everything from single items and prototypes to mass-produced products. ● Various surface treatments are also available. Anodizing, various plating, painting, heat treatment ● Jig manufacturing, mold design and manufacturing, press processing *For detailed information on [Aluminum Material Processed Products Case Studies], please see here↓↓↓
Titanium machined parts by lathe and machining.
■Material: Titanium ■Size: Palm ■Points: We will listen to the designer's intended use and select the appropriate processing method. To reduce the customer's workload, we manufacture and deliver parts used in equipment in bulk. ~ At Clair Co., Ltd., we also offer various other processing services. ~ ● Cutting processing (prototype, small lot, mass production) → We can accommodate everything from single items and prototypes to mass-produced products. ● Various surface treatments are also available. Anodizing, various plating, painting, heat treatment ● Jig manufacturing, mold design and production, press processing *For detailed information on [Wire Cut Product Examples], please see here↓↓↓
New material processed products
■Material: MTA alloy ■Size: Palm of the hand ~ At Clair Co., Ltd., we offer various other processing services. ~ ● Machining (prototyping, small lots, mass production) → We can accommodate everything from single items and prototypes to mass-produced products. ● Various surface treatments are also available. Anodizing, various plating, painting, heat treatment ● Jig manufacturing, mold design and production, press processing *For more details on [machining], please see here↓↓↓*
Copper machining
■Material: Copper, C1020 ■Size: Palm-sized ■Points: It combines a circular shape and a block shape. Finally, it is finished with a Picard treatment. ~ At Clair Co., Ltd., we offer various other processing services. ~ ● Cutting processing (prototyping, small lots, mass production) → We can accommodate everything from single items and prototypes to mass-produced products. ● Various surface treatments are also available. Anodizing, various plating, painting, heat treatment ● Jig manufacturing, mold design and manufacturing, press processing *For detailed information on [Wire Cutting Processing Product Examples], please see here↓↓↓
A book that gathers case studies on VA/VE and solutions to challenges in plastic processing, such as 'Improvements in mass-produced resin machined products' and 'Cost reduction methods for small lot printing.'
This document is a collection of case studies that address issues related to VA (Value Analysis) and VE (Value Engineering) as well as challenges in plastic processing. It includes six case studies, starting with successful examples of VA and VE that improved the QCD (Quality, Cost, Delivery) of mass-produced resin machined products, as well as examples of plastic processing that balance design flexibility and cost. [Contents] - Methods for improving QCD of mass-produced resin machined products - Changing the manufacturing method from injection molding to mold-less production in small lots - Key points for utilizing polymer adhesives - Cost reduction through special plastic parts and methods outside of material manufacturer standard sizes - Proposal for changing processing methods from Thomson processing to machining... *For more details, please refer to the PDF document or feel free to contact us.
Introducing our processed products such as "FC material castings," "SUS304 long screws," and "brass long items"!
Ishiguro Manufacturing specializes in small quantities of a wide variety of products, primarily producing repeated items ranging from several dozen to several hundred throughout the year. We offer various processed products, including "FC material castings" that have undergone additional processing with lathes and machining based on set standards, as well as "brass long items" manufactured with a tolerance of -0.01 on part of the outer diameter, among others. For more details, please refer to the related links. 【Processed Products (Partial)】 ■ FC Material Castings ■ SUS304 Long Screws ■ Brass Long Items ■ Aluminum Castings ■ SUS303 Screws *For more information, please refer to the PDF document or feel free to contact us.
We propose plastic products with reliable technology and free-thinking ideas!
Our company is a plastic machining manufacturer specializing in cutting processing. We can handle everything from single items to mass production, primarily focusing on engineering plastics. We also accommodate short delivery times. Additionally, at our original shop, Sanko, we sell round bars and sheets made from engineering plastics, as well as original products like photo frames and straps. 【Business Items】 ■ Precision cutting processing of plastic products ■ Processing of prototypes and mass-produced items - OA equipment parts - Automotive parts - Semiconductor device parts - Industrial equipment parts - Various jig parts ■ Sale of plastic materials *For more details, please download the PDF or contact us.
![[Precision Cutting Processing Example] ABS / POM Wired Dome](https://image.mono.ipros.com/public/product/image/4e7/2000763687/IPROS75079806068418225368.png?w=280&h=280)
A needle-like shape with a height of 10mm is expressed on the wired dome! A work that condenses the know-how of resin cutting!
We would like to introduce a machining example of a resin cutting product using ABS and POM, called the "Wire Dome." This piece was machined from a raw material measuring 83mm × 53mm × 43mm, and to increase the difficulty of the cutting process, a needle-like shape with a height of 10mm was expressed on a φ0.5mm wire dome. At Taiyo Rubber Materials, we take cutting balance into consideration when machining such easily deformable resins, utilizing cutter passes (focusing on MC and CAM precision) and jigs to create a work that condenses our expertise in resin cutting. 【Case Overview】 ■ Name: ABS/POM Wire Dome ■ Material: ABS, POM ■ Dimensions: 83mm × 53mm × 43mm ■ Precision: Machined a 10mm needle on a 0.5mm wire ■ Features: Silver Award-winning work in the Micro Machining category of the DMG Mori Seiki Cutting Processing Dream Contest *For more details, please refer to the related link page or feel free to contact us.
![[Precision Cutting Processing Example] POM Ball Machining](https://image.mono.ipros.com/public/product/image/771/2000763697/IPROS88940357813319726044.png?w=280&h=280)
Carved out to enclose a sphere within the frame! The key point is that it was processed to minimize any steps or unevenness!
Here is an example of machining a POM ball cut from a square bar. The process of cutting a perfect spherical ball shape from a square bar is inherently challenging, but our company takes it a step further by machining it in such a way that the sphere is enclosed within a frame. Both the frame and the ball are cut from a single square bar using a machining center, and the key point is that the ball is processed to minimize any steps or irregularities. 【Case Overview】 ■ Name: POM Ball Cutting Process ■ Material: POM (Delrin) ■ Dimensions: Frame: 70×70×70, Ball: 60×60×60 ■ Accuracy: - ■ Features: The ball is enclosed within the frame *For more details, please refer to the related link page or feel free to contact us.
![[Precision Cutting Processing Example] POM Made Spiral Processed Product](https://image.mono.ipros.com/public/product/image/564/2000763702/IPROS29144817891900614132.png?w=280&h=280)
Cutting the tip part without breaking it at 0.1mm! We specialize in machining difficult-to-cut resins!
We would like to introduce a case study of machining a spiral shape from POM square bars. The feature of this process is that the wall thickness of the spiral part is machined to be thin, particularly at the tip of the spiral, which is finished with a thickness of 0.1mm to prevent breakage. The key point is that this cutting process has been achieved with a resin that is softer than metal. At Taiyo Rubber Materials, we specialize in the challenging machining of resins. If you are facing issues with the precision or shape of machining with a certain resin, please feel free to contact us. 【Case Overview】 ■Name: POM Spiral Machined Product ■Material: POM (Delrin) ■Dimensions: 100×100×80mm ■Precision: Thickness at the tip of the spiral 0.1mm ■Features: - *For more details, please refer to the related link page or feel free to contact us.
![[Precision Cutting Processing Example] Lens Holder](https://image.mono.ipros.com/public/product/image/14c/2000763758/IPROS26672954341844710528.png?w=280&h=280)
Unique processing procedures, methods, and jigs! We are very skilled at high-difficulty resin cutting processing!
The ABS lens holder has a top that is a ring shape with a thickness of 1.2 millimeters, supported by three thin legs measuring 1X3X22H. Due to the many recessed areas, warping and distortion are likely to occur during processing, and great care must be taken with the finished surface due to vibrations from cutting tools, making it a challenging machining product. Our company is particularly skilled in this high-difficulty resin machining thanks to our unique processing procedures, methods, and jigs. For products that require minimal warping and distortion, as well as surface roughness, please contact us. 【Case Overview】 ■ Name: Lens Holder ■ Material: ABS Natural ■ Dimensions: 42X55X24 ■ Precision: Surface Roughness 6.3S ■ Features: Minimal warping and distortion, with a clean finished surface *For more details, please refer to the related link page or feel free to contact us.
![[Cutting Processing Example] Frame Processing Made of Silicone Rubber](https://image.mono.ipros.com/public/product/image/5fb/2001026464/IPROS08326244162097161626.png?w=280&h=280)
Just shaping the form requires advanced technology! Achieving a machining accuracy of ±0.05 with soft materials.
We would like to introduce a machining example using "rubber," which falls under the category of soft materials, in cutting processing. The frame was machined from sheet material made of silicone rubber (hardness 70), and the stepped areas were further processed with R machining. Additionally, it was machined using end mills and ball end mills, achieving a machining accuracy of ±0.05. 【Case Overview】 ■ Name: Frame machining made of silicone rubber ■ Material: Silicone rubber (hardness 70) ■ Dimensions: 12×69.3×122.9 ■ Accuracy: ±0.05 ■ Features: Achieves cutting processing accuracy of ±0.05 with a soft material *For more details, please refer to the PDF document or feel free to contact us.
![[Cutting Process Example] Square Bellows](https://image.mono.ipros.com/public/product/image/a3b/2001114540/IPROS94059003527108904023.png?w=280&h=280)
Cutting with silicone rubber, which is particularly soft! No molding die is required.
We would like to introduce a case study of the machining of "square bellows" that we conducted. We formed the bellows by cutting into silicone rubber, which is a soft material among rubbers. We processed the particularly soft material of silicone rubber through cutting. Since no molding die is required, we can accommodate orders starting from one piece. 【Case Overview】 ■ Name: Square Bellows ■ Material: Silicone Rubber ■ Dimensions: t10×W50×L300 ■ Features - Processed by cutting into silicone rubber, which is a particularly soft material among soft rubber materials. - No molding die is required, so we can accommodate orders starting from one piece. *For more details, please refer to the related links or feel free to contact us.
![[Cutting Processing Example] Chloroprene Rubber (CR) <Deburring Long Hole>](https://image.mono.ipros.com/public/product/image/f97/2001114543/IPROS91264906709414694353.png?w=280&h=280)
Eliminating burrs through special cutting tools and processing techniques, achieving high precision even for rubber cutting products.
We would like to introduce a case of machining "Chloroprene Rubber (CR)" that we conducted. This is a rubber bush used for vibration damping and insulation in motors, where a long hole measuring 0.8mm x 13mm and 4mm deep was machined in the center of a Chloroprene Rubber (CR) part with a hardness of 60 degrees. This area is prone to burr formation, but through the use of special cutting tools and machining techniques, we have eliminated burrs and achieved high precision as a rubber machined product. [Case Overview] ■ Name: Burr-free Long Hole Machining of Chloroprene Rubber (CR) ■ Material: Chloroprene Rubber (CR) hardness 60 degrees ■ Dimensions: 4 x 13 x 21 ■ Precision: ±0.2 ■ Features: Long hole machining of 0.8mm x 13mm and 4mm deep *For more details, please refer to the related links or feel free to contact us.
![[Design Point] High-precision and burr-free resin cutting processing uses PPS.](https://image.mono.ipros.com/public/product/image/950/2001234056/IPROS36616210126830486622.jpeg?w=280&h=280)
The material has difficulty achieving dimensional accuracy and is prone to burr formation! Considering the adoption of PPS.
Introducing the design point for achieving high-precision processing of resin cutting: "Use PPS for high-precision and burr-free resin cutting." Common resins like MC Nylon and POM have an elongation of 30-40%, which limits the usual dimensional accuracy to ±0.02-0.03mm. Therefore, aiming for higher precision significantly increases costs. When high-precision and burr-free parts are required for resin components that need cutting, consider using PPS. In cases where high-precision resin cutting products are needed, adopting low-elongation PPS makes it possible to achieve dimensional accuracy of ±0.01. [Overview] - POM and MC Nylon are unsuitable for high-precision cutting due to their high elongation. - By using low-elongation PPS, it is possible to achieve dimensional accuracy of ±0.01. - Burrs can also be reduced. *For more details, please refer to the related links or feel free to contact us.
Leads to the design of equipment that can reduce costs! Choosing a resin called PPS.
We will introduce the design point that achieves high-precision machining of resin cutting: "Achieving high precision by switching from polytetrafluoroethylene to PPS." Polytetrafluoroethylene is a resin material with excellent heat resistance and chemical resistance, but when it comes to precise machining, it is a soft material. Therefore, depending on the shape, it can be very difficult to achieve accuracy. In cases where heat resistance and chemical resistance are required, as well as precise cutting, adding PPS, a type of resin, to the options expands the design possibilities. [Overview] ■ There are cases where achieving precision with polytetrafluoroethylene is very difficult. ■ Adding PPS, a type of resin, to the options expands the design possibilities. ■ Heat resistance is almost unchanged at around 200 degrees. *For more details, please refer to the related links or feel free to contact us.
![[Design Points] In addition to machining, consider assembly for expensive resin materials.](https://image.mono.ipros.com/public/product/image/b15/2001234101/IPROS71714957147369316204.png?w=280&h=280)
Which option satisfies functionality and reduces costs! It is important to consider this comprehensively.
We will introduce design points for reducing costs in resin machining: "For expensive resin materials, consider assembly in addition to machining." Resin materials known as super engineering plastics, such as PEEK, are high-performance but also high-cost. If a lot of material is cut away to achieve the necessary shape, material costs become high and waste occurs. For high-cost super engineering plastics like PEEK, it is essential to design in a way that avoids unnecessary material usage. In the case of resin machined products, it is important to comprehensively consider whether machining alone or a combination of splitting and assembly better satisfies functional requirements while also reducing costs. [Overview] - Super engineering plastics are high-performance but also high-cost. - It is necessary to design to avoid unnecessary material usage. *For more details, please refer to the related links or feel free to contact us.
Excellent cutting processing accuracy, dimensional stability, and rigidity! The cost is very low.
We will introduce the key points for selecting resin materials that lead to cost reduction: "Considering Unilate for cost reduction of PPS machined products." In resin machining, PPS can be machined with high precision and has excellent heat resistance and chemical resistance, making it widely used in industrial products. However, it is relatively expensive in terms of cost, so even if value engineering (VE) is applied to the shape, there are limits. If cost reduction is necessary, consider Unilate as an alternative material. If it is possible to replace PPS with Unilate depending on the usage environment and situation, significant cost reduction effects can be expected. [Overview] ■ PPS is relatively expensive in terms of cost ■ There are limits even if value engineering is applied to the shape ■ Consider Unilate as an alternative material ■ Cost is about 1/5 of PPS ■ Less warping compared to PPS *For more details, please refer to the PDF document or feel free to contact us.
We handle a wide variety of products, including machined parts, canned processed products, and welded processed products.
Our company is a trading firm that handles industrial products. We manufacture machined parts in small lots. For orders of purchased items, manufactured parts, or even simple sketches, we provide products that meet our customers' needs in terms of budget, delivery time, and quality through consultations. Please feel free to contact us if you have any requests. 【Product Lineup】 ■ Machined parts ■ Can manufacturing products ■ Welding products ■ Resins ■ Gaskets ■ O-rings ■ Piping, etc. *For more details, please download the PDF or feel free to contact us.
Have you ever faced issues like 'no delivery date after the estimate' or 'being turned down right before placing an order'? If you're having trouble with high-precision machining or other outsourcing, please feel free to consult with us.
Do you have any of these troubles? ■ They gave a low estimate, but in the end, there was no delivery date, so the delivery was delayed... ■ Right before placing the order, they suddenly refused, saying the processing was difficult... ■ The accuracy of the delivered processed products was not good... ■ The strength of the welded or bonded parts was weak, resulting in defective products... ■ They refused because there were no drawings and it was just a single prototype... and so on. At Takimoto Giken Kogyo Co., Ltd., we offer contract processing utilizing our equipment for high-precision cutting, heat processing, stamping, rubber processing, sponge processing, and more. Additionally, we not only follow the drawings but also propose processing methods that take into account the tolerances, burrs, and warping of plastics. We handle everything in-house, from prototypes starting from a single unit to mass production. We provide suitable plastic resin processing based on the characteristics, knowledge, and know-how of plastic materials. Please consult with us once. *For more details, please refer to the PDF materials or feel free to contact us.
