Induction Heating Equipment×Alonics, Ltd. - List of Manufacturers, Suppliers, Companies and Products

Induction heating application cases by industry: Electric Vehicle (EV) manufacturing

Decarbonization in the manufacturing process: An example of the application of induction heating (IH) in the EV manufacturing process.

Here are some examples of the application of induction heating in the EV manufacturing process. - Shrink fitting of the housing and stator The stator is fitted into a lightweight aluminum housing through shrink fitting. The aluminum housing is heated to 200-300°C due to the interference fit between the housing and the stator, allowing the aluminum to expand and making it easier to place the stator inside the housing. - Shrink fitting of the steel shaft inside the rotor The rotor inside the stator of the electric motor is made of laminated steel to suppress heat generation from eddy currents during operation, as it is difficult to remove the heat generated. Induction heating coils can be designed to heat the steel from the outside or the inside. - Drying of the steel rotor After being machined to the tight tolerances required for efficient motor operation, the steel rotor assembly is heated by induction heating to remove the machining fluid. Induction heating allows for precise control of the rotor's temperature through closed-loop control. There are several other application examples as well. *For more details, please download the PDF or feel free to contact us.

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Induction Heating Application Cases by Industry: Aerospace Industry

Introducing examples of high-frequency induction heating applications in the aerospace industry for fast and accurate manufacturing and repair processes.

Here are some examples of the application of induction heating in the aerospace industry. In the aerospace industry, engine parts are expensive, making repair much more economical than replacement. Traditionally, brazing has been done using batch-type vacuum furnaces when applying heat for repairs, but induction heating can be utilized in various scenarios. 【Examples of Applied Heating [Temperature/Time]】 ■ Turbine engine fan blades: 982°C/5 minutes, welding ■ Inconel billets: 260°C/12 seconds ■ Titanium blades: 260°C/4 minutes, melting and expelling wax from the inside *For more details, please download the PDF or feel free to contact us.

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Induction Heating Application Cases by Industry: Tubes and Pipes

For hot bending and welding stress relief! Here are examples of high-frequency induction heating applications for tubes and pipes.

We would like to introduce examples of the application of induction heating in tube and pipe processing. Induction heating, known for its reliability and reproducibility, is effective for heat treatment of tubes and pipes. High-frequency induction heating enables efficient heat treatment for tubes and pipes, including hot bending, stress relief welding, coating, and brazing. *For more details, please download the PDF or feel free to contact us.

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Induction heating application cases by industry: Medical devices

Precise and clean non-contact heating! Introducing examples of high-frequency induction heating applications in medical device manufacturing.

We would like to introduce examples of the application of induction heating in the manufacturing of medical devices. Induction heating, which heats small areas with pinpoint accuracy and without contact, is suitable for the medical field where precision and cleanliness (sterility) are particularly required, such as in the processing of catheter tips, welding of injection needles, brazing of small fixtures, annealing, and the welding of metals to plastics. 【Typical Medical Applications [Heating Temperature/Time] Examples】 ■ Annealing in inert gas (steel tube): 1093°C / 15 seconds ■ Adhesion (plastic handle of surgical scalpel): 232°C / 2 seconds ■ Brazing (medical heat sensor probe): 704°C / 60 seconds ■ Hardening (steel surgical scalpel): 1093°C / 2 seconds ■ Heating and forming (steel mandrel (Teflon tube)): 371°C / 2.7 seconds ■ Plastic reflow (catheter tube): 121°C / 3.5 seconds *For more details, please download the PDF or feel free to contact us.

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Induction heating application examples: Shrink fitting

Enables large-scale processing with rapid heating.

Shrink fitting is a method of achieving a very strong joint by inserting one of two metal components into the other. Many applications involve a shaft with an outer diameter and another component such as a gear, steering knuckle, or washer with an inner diameter. By uniformly heating the inner hole, the size of the hole can be expanded, allowing the shaft to be easily inserted into the enlarged hole. Upon cooling, the hole shrinks back to its original size, creating a strong frictional joint. 【Common Issues】 ■ Poor precision of the housing's inner diameter and the shaft's outer diameter, resulting in a poor fit even after cooling ■ Misalignment during insertion, causing the shaft not to settle in the correct position ■ Contamination of the joint surfaces *For more details, please download the PDF or feel free to contact us.

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Induction Heating Application Examples: Metal Forging

Compact device configuration

Forging, the oldest method of metalworking, involves deforming metal with a hammer, which increases the metal's strength. In most cases, the heating forming process raises the temperature of the metal inside an oven. Adding heat means deforming the metal above the recrystallization temperature. This process requires uniform heating. Conventional gas furnaces and flame treatment are inefficient methods in terms of both energy and time. However, induction heating (IH) allows for rapid and precise heating of only the workpiece. Additionally, by directly placing remote workstations on the forging processing production line, it becomes possible to use this method for high-speed and large-scale forging processes. *For more details, please download the PDF or feel free to contact us.*

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Induction heating application examples by purpose: Material hardening

Shortening the curing time

Hardening involves any process used to initiate structural changes at the chemical or molecular level in polymer materials such as epoxy, phenolic, polyester, and silicone, or to exert catalytic effects. These materials are applied in various products aimed at adhesion, protective coatings, sealing, and insulation. Typically, induction heating is used for heating metals and other conductive materials, but by using conductive metals as a susceptor for heat conduction, efficient heating can also be achieved in plastics and other non-conductive materials. *For more details, please download the PDF or feel free to contact us.*

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Induction heating application examples by use: riveting

For a lighter and more powerful joint.

When structural elements are made of thermoplastic materials, it is possible to push a screw-type metal insert into the plastic part after heating it above the melting temperature of the plastic. There is a growing demand for lightweight yet stronger structural components, and metal inserts are frequently used when a strong connection is required. The welding of metal to plastic is one of many applications that utilize induction heating for plastic melting. Other applications that take advantage of the liquefaction of plastic include metal embedding and the manufacturing of thermoplastic composites. *For more details, please download the PDF or feel free to contact us.*

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Induction heating application examples by use: Cap sealing

Process the airtight seal while keeping it clean.

In the food and medical industries, airtightness between the cap and the container is required, but induction heating allows for clean, non-contact heating. 【Advantages of Utilizing Induction Heating (IH)】 It enables high-speed processing, such as sealing aluminum caps onto plastic containers. ■ Highly reliable seals ■ Easy integration into production lines ■ Fast processing speed *For more details, please download the PDF or feel free to contact us.

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Reduction of labor through induction heating and lowering of running costs.

We solve various challenges in the heat treatment process with high-frequency induction heating.

Induction heating can efficiently heat only the desired parts, significantly reducing energy waste and increasing thermal efficiency. Additionally, there is no need for preheating, allowing for immediate heating when needed, which also minimizes energy consumption during standby. Since the components themselves generate heat through non-contact heating, there is less wear on the equipment, leading to reduced maintenance costs. In this way, induction heating has the effect of significantly lowering the overall running costs of the production process through improvements in energy efficiency, production efficiency, and maintainability. By automating the heating process, it can greatly reduce the labor required for traditionally manual processes, contributing to cost reduction from the perspective of labor savings. Thus, the introduction of induction heating promotes the automation and labor-saving of production processes, achieving both labor cost reduction and productivity improvement.

Company：Alonics, Ltd.
Price：Other

Heating device

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Induction Heating Application Cases by Industry: Automotive Industry

Various heat treatment processes for automobile parts manufacturing are implemented! Here are examples of the application of high-frequency induction heating in the automobile manufacturing process.

Here are some examples of the application of induction heating in the automotive industry. Induction heating, known for its reliability and reproducibility, provides manufacturing processes with high precision and no variation in many heat-utilizing treatments such as brazing, soldering, hardening, and shrink fitting. Additionally, the compact design of induction heating equipment makes it easy to integrate into production lines. [Examples of Heating [Temperature/Time]] ■ Brazing in an inert gas (hydraulic hose assembly): 1204°C/7 seconds ■ Joining (vinyl trim): 260°C/7 seconds ■ Joining (rubber gasket and steel gas intake manifold): 160°C/8 seconds ■ Hardening (rotating shaft): 927°C/2.5 seconds ■ Copper brazing (oil suction assembly): 1010°C/15 seconds ■ Curing (adhesion of aluminum auto trim): 260°C/10 seconds *For more details, please download the PDF or feel free to contact us.

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Induction Heating Application Cases by Industry: Brake Rotors

Reducing energy costs! Introducing examples of high-frequency induction heating applications in the automotive manufacturing process.

Here are some examples of the application of induction heating in the automotive industry. By using induction heating for the protective coating applied to automotive brake rotors, energy costs and valuable production time can be saved. Additionally, compactly designed induction heating devices are easy to integrate into production lines. 【Examples of Applied Heating [Temperature/Time]】 ■ Brazing in an inert gas (hydraulic hose assembly): 1204°C/7 seconds ■ Bonding (vinyl trim): 260°C/7 seconds ■ Bonding (rubber gasket and steel gas intake manifold): 160°C/8 seconds ■ Hardening (rotating shaft): 927°C/2.5 seconds ■ Copper brazing (oil suction assembly): 1010°C/15 seconds ■ Curing (adhesion of aluminum auto trim): 260°C/10 seconds *For more details, please download the PDF or feel free to contact us.

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Induction Heating Application Cases by Industry] Bolt (Screw) Manufacturing

Introducing examples of high-frequency induction heating applications in screw manufacturing for efficient and precise necessary heating.

Here are some examples of the application of induction heating in the manufacturing of fasteners (bolts, screws, rivets, etc.). In the production of industrial fasteners, processes such as heading and threading often utilize heated forming. Traditionally, heating was done using gas furnaces or flames, which were inefficient in terms of time and energy, and there was variability in precision due to the skill level of the operators. By using induction heating equipment, the necessary heating can be provided efficiently, accurately, and with maximum reproducibility. *For more details, please download the PDF or feel free to contact us.*

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Induction Heating Application Cases by Industry: Aluminum Processing

High reproducibility! Introducing examples of high-frequency induction heating applied to aluminum brazing.

We will introduce examples of the application of induction heating in aluminum brazing. Aluminum is a lightweight and strong material, used in various parts such as piping components and automotive parts. However, due to its high thermal conductivity and low melting point, it has been said that thermal processing is difficult. ■ High thermal conductivity The thermal conductivity is about three times that of iron. When heating only the desired area, heat can also transfer to other areas, causing distortion. ■ Low melting point The melting point of aluminum is 660°C. In brazing, the melting points of commonly used silver brazing and copper brazing are close to this, requiring advanced skills from experienced workers for aluminum brazing. By using induction heating, which excels in temperature control, and brazing materials specifically designed for aluminum brazing, efficient aluminum brazing becomes possible. *For more details, please download the PDF or feel free to contact us.*

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

【Induction Heating Application Cases by Industry】Nanotechnology

IH in the world of nanotechnology

Induction heating is also utilized for thermal treatment that raises and manages the temperature of nanoparticle solutions in vivo and in vitro. High-frequency induction heating devices that use induction heating power supplies offer adjustable output levels from 1kW to 10kW and configurable frequencies from 150kHz to 400kHz, according to the power and frequency needs required for research. The core magnetic field strength can reach up to 125kA/m. 【Nanotechnology Kit】 The induction heating nanotechnology kit includes the following: ■ Induction heating power supply EASYHEAT: 1kW–10kW, frequency 150kHz–400kHz ■ Three coils designed for thermal therapy: inner diameters: 1", 2.5", 4" ■ Optical fiber temperature sensor (with optional controller) ■ Serial data link cable for PC connection ■ Starter kit: plastic and glass vials, insulating paper *For more details, please download the PDF or feel free to contact us.

Company：Alonics, Ltd.
Price：Other

Other heating equipment

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Induction Heating Equipment×Alonics, Ltd. - List of Manufacturers, Suppliers, Companies and Products

Induction Heating Equipment Product List