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Jet cutting Product List

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Water jet cutting for cross-sectional inspection of artificial joints

Water jet cutting for cross-sectional inspection of artificial joints

Cutting composite materials is done with water jet cutting.

Developed as a substitute for deformed or functionally impaired joints, it is composed of various materials such as ultra-high molecular polyethylene, cobalt-chromium alloy, titanium alloy, and ceramics, each utilizing its unique characteristics. Continuous improvements have been made, enhancing durability with the latest technology, and it is said to have a lifespan of approximately 20 years. The cutting of composite materials showcases the true capabilities of water jet cutting, allowing for verification without applying stress by cutting through the adhesion and voids between materials.

  • others
  • Jet cutting

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Copper plate slit water jet cutting

Copper plate slit water jet cutting

With our extensive experience and track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, resins, and composites.

Make the most of rising copper prices without waste! Achieve high-precision drilling and slitting with water jet cutting. Challenge: Avoiding peripheral cutting due to rising copper material costs. In recent years, the price of copper materials has surged significantly, making cost reduction in manufacturing an urgent issue. Traditional processing methods involve cutting out the entire copper sheet before shaping it into the required form, resulting in substantial material loss. Solution: Achieve processing that minimizes material loss with water jet cutting. We propose a method called water jet arbitrary position cutting. Water jet cutting operates by spraying a high-pressure water stream from a nozzle, allowing for the removal of unnecessary parts with a narrow cutting width, thus minimizing material loss and removing only the specified areas without peripheral cutting. Compared to traditional cutting methods, water jet cutting has less thermal impact, preventing deformation and burning of the copper sheet. YK Accuracy Water Jet Cutter processing offers high-quality processing services tailored to customer needs, backed by extensive experience and advanced technology.

  • Transformers
  • Jet cutting

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Water jet cutting of alumina ceramic substrates for firing setters.

Water jet cutting of alumina ceramic substrates for firing setters.

With extensive experience and proven results in water jet cutting, we accept requests for prototype and verification cutting of difficult-to-process materials such as metals, resins, and composites.

The firing process is diversifying to meet various needs. We can accommodate custom specifications for electric furnaces beyond standard sizes. Plates with an alumina (Al2O3) purity of 99.5% or higher are industrial materials with excellent heat resistance, hardness, and electrical insulation properties. Due to their hardness and brittleness, a different approach is required compared to general metal materials, which may involve using diamond saws or special electrodes for wire electrical discharge machining. However, considering factors such as thermal impact, cost, delivery time, and processing accuracy, water jet cutting was chosen. First, we conducted a test cut just to be safe; although a tapered cross-section was produced, we determined that cutting was feasible and formally accepted the order.

  • Other Auto Parts
  • Other electronic parts
  • Jet cutting

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Water jet cutting of organic EL display panel test pieces.

Water jet cutting of organic EL display panel test pieces.

With extensive experience and proven results in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, plastics, and composites.

When voltage is applied, organic materials emit light, allowing for a product that can create vivid and detailed images with a wide viewing angle in a thin design without a backlight. While we excel at cutting other complex laminated structures, we struggle with water jet cutting due to the use of glass in the sealing material and substrate, making it difficult to achieve completely damage-free cutting and limiting the specifications for sample extraction. However, both electrodes, the organic layer, resin film, aluminum panels, and control boards were tested with minimal damage.

  • Glass
  • Other office supplies
  • Jet cutting

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Thick-soled running shoes water jet cutting

Thick-soled running shoes water jet cutting

With extensive experience and achievements in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, resins, and composites.

In recent years, mainstream thick-soled running shoes with carbon plates have emerged. These high-quality super running shoes feature materials with distinct characteristics for rebound and cushioning in the inner part, along with a carbon fiber plate that enhances propulsion. This request is for a cross-sectional structure verification and introduction, so it was essential to minimize dirt and roughness during the water jet cutting process. The shoelaces were removed in advance, and measures were taken to address the internal cavity and unstable tongue. There was a slight disruption in the area beyond the carbon plate in the midsole, but otherwise, the cutting was almost vertical, with a cutting width contained within approximately 1mm.

  • others
  • Composite Materials
  • Jet cutting

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Water jet cutting for internal inspection of thermal spray nozzles.

Water jet cutting for internal inspection of thermal spray nozzles.

With our extensive experience and track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, plastics, and composites.

This is for verifying the bonding state of tungsten electrodes and copper nozzles. They are made of a high-temperature, high-speed, and wear-resistant alloy material, but simultaneous cutting of dissimilar metals can be handled without any issues using a water jet cutter. In recent years, it seems that some inner walls are made of fine ceramics, and unfortunately, cutting fine ceramics with our water jet cutter presents very strict conditions.

  • Other metal materials
  • Jet cutting

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Control circuit connection box for water jet cutting

Control circuit connection box for water jet cutting

With our extensive experience and track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, resins, and composites.

Request for internal verification of the interface junction block Similar to coil-related issues, we have chosen water jet cutting to ensure minimal damage and a uniform cross-sectional state, addressing problems such as heat generation, wear and tear, breakage, and contamination during conventional sawing. Due to the minimal thermal impact, we were able to cut materials including resin, copper wire, insulation materials, and connectors while minimizing damage. In addition to simple division cutting, we can perform partial opening cuts at angles such as 90 degrees and 120 degrees, preventing damage, slipping, and loss of internal components. Advantages of Water Jet Cutting Wide range of materials: Capable of cutting various materials such as metals, resins, rubber, and ceramics. Complex shape cutting: Able to cut complex shapes, including curves and holes. Non-contact processing: Processes without direct contact with the workpiece, preventing damage to the material.

  • Other electronic parts
  • Composite Materials
  • Jet cutting

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Copper plate slit water jet cutting

Copper plate slit water jet cutting

With our extensive experience and track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, resins, and composites.

Utilize rising copper plates efficiently! Achieve high-precision hole drilling and slitting with water jet cutting. Challenge: Avoiding peripheral cutting due to rising copper material costs. In recent years, the price of copper materials has surged significantly, making the reduction of manufacturing costs an urgent issue. Traditional processing methods involve cutting out the entire copper plate and then shaping it, resulting in substantial material loss. Solution: Achieve processing that minimizes material loss with water jet cutting. Therefore, we propose a method called water jet cutting with arbitrary position designation. Water jet cutting operates by spraying a high-pressure water stream from a nozzle, allowing for cutting with a narrow kerf to eliminate unnecessary parts, thus minimizing material loss and removing only specific areas without peripheral cutting. Compared to conventional cutting methods, water jet cutting has less thermal impact, preventing deformation and burning of the copper plate. YK Accuracy Water Jet Cutter processing offers high-quality processing services tailored to customer needs, backed by extensive experience and advanced technology.

  • Other metal materials
  • Jet cutting

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Torii shrine plaque (text, walnut-framed metal parts) water jet cutting

Torii shrine plaque (text, walnut-framed metal parts) water jet cutting

With our extensive experience and proven track record in water jet cutting, we accept requests for prototype and verification cutting of difficult-to-process materials such as metals, plastics, and composites.

The torii gate at the shrine is adorned with a plaque that typically displays the name of the shrine and the deity enshrined there. This plaque, known as the torii kami-gaku, is usually made of wood and features intricate carvings or assembly work. It is also referred to as torii-gaku or hen-gaku. In recent years, many have been remade in metal (aluminum) while maintaining the traditional design and ensuring strong support. Our company has also undertaken part of this production. The torii kami-gaku is cut using water jet technology. The famous cherry blossom spot, "Hirano Shrine" in Kyoto, features a torii kami-gaku cut from A5052 aluminum with the characters "Hirano Kōtaijin" measuring 15mm x 550mm x 1810mm. The surrounding frame measures 10mm x 1085mm x 2215mm. After the water jet cutting, the gold-colored parts of the surface are finished not with paint but with gold leaf at the request of the client, and the receiving brackets are also beautifully finished with excellent craftsmanship.

  • aluminum
  • Jet cutting

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Aluminum A5052 thick plate water jet cutting

Aluminum A5052 thick plate water jet cutting

With extensive experience and proven results in water jet cutting, we accept requests for prototype and verification cutting of difficult-to-process materials such as metals, resins, and composites.

Thickness 80mm, outer diameter φ750mm gear cutting Base material weight 127kg, even after lightweight inner diameter cut Chain block is essential Aluminum thick plate gear shape water jet cutting With dynamic water jet, the cutting head is automatically tilted to minimize taper, reducing cuts and taper caused by water flow delay, resulting in high-precision cutting.

  • aluminum
  • Jet cutting

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High-quality enamel pot, water jet cutting.

High-quality enamel pot, water jet cutting.

With our extensive experience and proven track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, resins, and composites.

Enamel is a product that involves fusing a glass-like glaze onto the surface of metal materials such as iron and aluminum at high temperatures. By the way, enamelware is also referred to as cloisonné or cloisonné enamel in the context of crafts. It can be used directly and is heat-resistant, and due to its high thermal conductivity, it is excellent as a cooking utensil. Since it is covered with glass, it does not rust and has excellent cooling properties. Additionally, it is said to be resistant to retaining odors. Cast iron enamel pots are made using a special manufacturing method that increases the contact area between the metal and the glaze, allowing for precise measurement of whether the performance meets the design specifications. Furthermore, cutting was performed for visual verification of the cross-section. The special material, which consists mainly of metal and silica (silicon dioxide) with a glass-like glaze fused at high temperatures, is particularly well-suited for water jet cutting. Including curved sections, it was possible to conduct precise verification without any cracks, chips, or delamination.

  • Composite Materials
  • Jet cutting

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特殊フェライト板ウォータージェット切断

特殊フェライト板ウォータージェット切断

ウォータージェット切断の豊富な経験と実績で、金属・樹脂・複合材などの難加工材の試作や検証切断のご依頼を承ります

セラミックの仲間でもある混合焼結磁性材料 トランスコアなどに使われる軟磁性材料のソフトフェライトです。 ソフトというのは硬度差によっての名称ではなく 磁気的な性質のタイプ分けでハード、ソフトと大別されているそうです。 硬くて脆い硬脆材料で熱にも弱い為、取り扱いも注意し 切断をおこないますが何よりも 加工時は着磁していない材料の方が 割れ・欠けは最小限に防げる為に脱磁は必ずお願いしております。

  • Other polymer materials
  • Jet cutting

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Verification of ball valve internal and piping joint using water jet cutting.

Verification of ball valve internal and piping joint using water jet cutting.

With extensive experience and proven results in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, resins, and composites.

For the verification of the internal structure of a commonly used full-bore design in fluid control and the piping joints, water jet cutting is optimal for accurately verifying the structure of a ball valve, which has a smooth cutting surface compared to other cutting methods and operates by opening and closing through the rotation of the valve body, without any impact or thermal deformation. The lever handle was pre-removed for setting, the valve housing was made of forged brass, the ball was nickel-chromium plated, the seat material was fluororesin, and the O-rings were made of fluororubber. Despite the various materials and void structures, we were able to perform the cutting without significant damage, including to the movable parts.

  • Valves and fittings
  • valve
  • Jet cutting

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Golf shoes water jet cutting

Golf shoes water jet cutting

With our extensive experience and track record in water jet cutting, we accept requests for prototype and verification cutting of difficult-to-process materials such as metals, resins, and composites.

Interior function introduction cut model Instead of the popular dial-type BOA, it uses a shoelace type. The laces were removed in advance, and issues such as handling the internal cavity, unstable tongue, and lightweight measures were addressed with the same countermeasures as other shoe cuts. The thickness of the foam material in the midsole showed slight irregularities, but otherwise, it was cut almost vertically, with the cutting width kept within approximately 1mm.

  • Safety shoes and sneakers
  • Jet cutting

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Flux-containing wire solder original shape water jet cutting

Flux-containing wire solder original shape water jet cutting

With our extensive experience and proven track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, plastics, and composites.

Lead-free solder that does not use lead, considering the environment. Before the process of being drawn out into wire solder, the internal state of the flux is verified and cut. Due to its high melting point, it is difficult to melt, so caution is necessary during work. There was a request for cutting to verify the inserted internal state, using several types of flux with different viscosities. During water jet cutting of very brittle materials or soft materials, it is possible to cut without damaging the fixtures or causing internal damage due to differences in hardness.

  • Solder
  • Jet cutting

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Large transformer coil water jet cutting

Large transformer coil water jet cutting

With our extensive experience and track record in water jet cutting, we accept requests for prototype and verification cutting of difficult-to-process materials such as metals, resins, and composites.

Verification cutting of the coil section of a large transformer. It was classified as large because, rather than the size in terms of capacity, it was a large workpiece for cutting with our water jet cutting machine. We pay close attention to the setup to minimize internal damage during verification, and we make subtle adjustments to height differences, speed, and other factors during cutting. We also perform cutting of similar solenoid coils and special coils.

  • transformer
  • Inductor Coil
  • Other polymer materials
  • Jet cutting

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Water jet cutting of rubber chip pavement test specimens

Water jet cutting of rubber chip pavement test specimens

With extensive experience and proven results in water jet cutting, we accept requests for prototype and verification cutting of difficult-to-process materials such as metals, resins, and composites.

A paving and flooring material that absorbs shock with the unique softness and moderate elasticity of rubber. Most of it is made from EPDM (ethylene propylene diene monomer rubber), but it is an excellent material that combines with urethane to enhance durability, weather resistance, temperature rise suppression, soundproofing effects, and permeability. To verify adhesion and durability with the base material during installation, slice test pieces are produced from block-shaped work. Since there is a significant hardness difference between the chip and the base, careful speed settings and adjustments are made to avoid delamination, and it is cut almost vertically.

  • Rubber
  • Jet cutting

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Honeycomb panel water jet cutting

Honeycomb panel water jet cutting

With our extensive experience and track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, plastics, and composites.

It is said to have a structure where about 90% of the volume is air, making it a multifunctional material with a wide range of applications that allows for weight reduction without compromising strength. Due to the use of adhesives and thin sheets, processing is difficult, and we receive many requests for water jet cutting. This time, it was a request for testing strength and structural verification.

  • Composite Materials
  • Jet cutting

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Cast iron rusk water jet cutting

Cast iron rusk water jet cutting

With our extensive experience and track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, plastics, and composites.

This material, made from finely processed cast iron with excellent vibration damping capabilities, features a unique porous structure that effectively absorbs and dampens sound and vibrations, as well as demonstrating power in thermal insulation, heat resistance, and electromagnetic shielding. For the fabrication of custom shapes, we have chosen water jet cutting as a processing method that does not stress the material structure.

  • Other metal materials
  • Jet cutting

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Azurite mineral crystal water jet cutting

Azurite mineral crystal water jet cutting

With our extensive experience and track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, plastics, and composites.

The Japanese name is "randōkō," and it is a natural stone colored in deep blue. However, before slicing, it was almost a solid black mass. It is said to have a wide range of effects as a power stone. The instability of the raw stone's shape and its hardness are extremely fragile, and there was detailed information from the client indicating that it is sensitive to stimulation. The setting was challenging, but after slicing, when backlit, it beautifully transmitted light, revealing a vibrant azure blue color.

  • crystal
  • Jet cutting

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Solar panel water jet cutting

Solar panel water jet cutting

With our extensive experience and track record in water jet cutting, we accept requests for prototype and verification cutting of difficult-to-process materials such as metals, resins, and composites.

Solar power, which replaces fossil fuels with limited resources, is driving the improvement of self-sufficiency rates and the increase of environmentally friendly natural energy. Research and testing samples for technological innovation and partial recycling in waste disposal are being conducted. In water jet cutting, the strong compressive stress present on the surface particularly helps to suppress the occurrence and spread of scratches and cracks, thereby improving the strength of tempered glass. However, tempered glass can shatter into fine particles in an instant due to the impact of the jet stream. It seems that the recycling and recovery of tempered glass, which constitutes a significant portion of costs, is a challenge.

  • Solar power generator
  • Jet cutting

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Archaeological stone material water jet cutting

Archaeological stone material water jet cutting

With our extensive experience and track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, plastics, and composites.

Cutting of samples for analysis and discussion of archaeological stone materials. Since these are cultural properties, changes in appearance due to observation or analysis should be avoided as much as possible. The samples are sliced to take portions for analysis, and we would like to examine whether the appearance can be restored to its original state, how much cracking or weathering can be processed, and other related objectives. This cutting is conducted as a verification and examination using water jet cutting. We hope this will contribute to future archaeology.

  • Other polymer materials
  • Jet cutting

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Hard Disk Drive Display & Structure Water Jet Cutting

Hard Disk Drive Display & Structure Water Jet Cutting

With our extensive experience and track record in water jet cutting, we accept requests for prototype and verification cutting of difficult-to-process materials such as metals, resins, and composites.

Hard Disk Drive (HDD) Auxiliary Storage Device Cutting This time, due to the more complex internal structure, with the cooperation of the manufacturer, we are able to cut the entire frame case after special processing, including the platters (disks), motors, bearings, heads, and other drive components, without damaging or dropping any fine precision parts.

  • Other embedded systems (software and hardware)
  • Jet cutting

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Prajna paper water jet cutting

Prajna paper water jet cutting

With our extensive experience and proven track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, plastics, and composites.

This is a prop used in a certain serialized television drama for the scene where the Hannya paper is cut in half. Although it was only a few seconds of footage requiring realism, we prioritized quality and cut the actual spare item. In the period drama film within the story, it was a swift cut, but with the water jet, it took several tens of seconds for one program. I sincerely apologize to the main body and all related parties, even though it was for work.

  • Paper and pulp
  • others
  • Jet cutting

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Glass block water jet cutting

Glass block water jet cutting

With our extensive experience and track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, plastics, and composites.

Renovation and decoration project for the women's clothing section of a major well-known department store. Due to design changes and unstable dimensions of imported materials, over 1,000 pieces were cut beyond the initially planned quantity. Since changing the opening date is not an option, urgent short-term response is required.

  • Glass
  • Jet cutting

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Heat exchanger design arbitrary shape water jet cutting

Heat exchanger design arbitrary shape water jet cutting

With our extensive experience and proven track record in water jet cutting, we accept requests for prototype and verification cutting of difficult-to-process materials such as metals, resins, and composites.

An all-aluminum heat exchanger designed to maximize the characteristics of materials with good thermal conductivity for various air conditioning and refrigeration equipment. This was a request for cutting a part of a certain famous design shape. Due to the complex composition of the material, shape cutting is absolutely impossible with other processing machines. Additionally, there were concerns regarding certain areas with water jet cutting, so we proposed a special treatment in advance, allowing us to cut even sharp areas without deformation, and the honeycomb structure was also cut perfectly. At YK Accuracy Co., Ltd., we not only handle aluminum, copper, carbon, FRP, and ceramic tiles, but we also receive many requests for processing various difficult-to-cut materials. We can produce any number of items with the same pattern using materials and hardness tailored to the usage environment, as well as make partial shape modifications. We propose that water jet processing is optimal for prototype production before mold making, as well as for one-off items and small quantities of difficult-to-cut materials. Furthermore, we excel in creating data related to design and aesthetics, generating processing data from all kinds of materials. We offer free test cuts for new materials, so please feel free to contact us.

  • Heat exchanger
  • Plate Heat Exchanger
  • Jet cutting

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Water jet cutting of heat exchangers

Water jet cutting of heat exchangers

With our extensive experience and proven track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, plastics, and composites.

Special material heat exchanger water jet cutting Special SUS on the outer circumference, special SUS laminate on the inside, with special resin filling in the gaps Since it is considered as primary processing, there were no strict requirements regarding cutting precision, but the state of the resin filling in the gaps proved effective, preventing the diffusion and scattering of the water flow. Although it was a thick workpiece, it was cut almost vertically.

  • Heat exchanger
  • Jet cutting

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Rectangular water jet cutting of resin timing belts with metal wire.

Rectangular water jet cutting of resin timing belts with metal wire.

With extensive experience and proven results in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, resins, and composites.

We have implemented high-precision rectangular (rectangular) uneven cutting processing on both end faces and specified areas of the resin timing belt with metal wire (existing molded product). Even for composite materials that combine the different textures of resin and metal, we achieve excellent cutting quality by utilizing the characteristics of water jet technology. In cutting composite materials that integrate resin and high-strength metal wire, we combine precise path control through software with water jet cutting (hardware) technology. As part of our processing know-how (software), we consider the unique pitch, laminated structure, and height differences of the belt to construct an optimal tool path that minimizes small distortions during cutting. We perform settings to eliminate winding tendencies as much as possible, enabling cutting of complex rectangular (rectangular) uneven shapes with dimensional accuracy as designed. As for high-pressure water jet (hardware), we achieve non-thermal cutting that prevents melting of the resin and the generation of burrs or peeling of the metal wire. We also demonstrate excellent penetration and cutting capabilities for thick plate belts, resulting in a clean finish on the cross-section. We propose optimal processing tailored to our customers' applications.

  • belt
  • Belts and pulleys
  • Jet cutting

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[Presentation of Materials] Introduction to Basic Knowledge and Production Examples of Steel Processing

[Presentation of Materials] Introduction to Basic Knowledge and Production Examples of Steel Processing

Introducing our processing technology! We have compiled production examples with photos and a simple Q&A. Please leave steel processing to us!

This document introduces the processing technologies held by Hisayo Steel Co., Ltd. It includes "water jet cutting," as well as "shearing cutting" and "bending processing," along with product specifications, processing examples, and case studies. Additionally, frequently asked questions are presented in a Q&A format. We can also accommodate technologies not covered in this document through our long-established network. For steel processing, contact Hisayo Steel in Osaka! Feel free to consult us about projects with short delivery times! [Contents] ■ Introduction to processing technologies ■ Processing examples with photos - Water jet cutting - Shearing cutting - Plasma (twister) processing - Bending processing ■ Frequently asked questions *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Jet cutting

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Water jet cutting for cross-sectional examination of artificial joints

Water jet cutting for cross-sectional examination of artificial joints

With our extensive experience and track record in water jet cutting, we accept requests for prototyping and verification cutting of difficult-to-process materials such as metals, plastics, and composites.

Developed as a substitute for deformed or functionally impaired joints, it is composed of various materials such as ultra-high molecular weight polyethylene, cobalt-chromium alloy, titanium alloy, and ceramics, each utilizing its unique characteristics. Continuous improvements have been made, enhancing durability with the latest technology, and the expected lifespan is said to be approximately 20 years. The cutting of composite materials showcases the true capabilities of water jet cutting, allowing for verification without applying stress by cutting through the adhesion and void areas between materials.

  • Other polymer materials
  • Ceramics
  • alloy
  • Jet cutting

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