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![Press Molding Simulation Technology Information [AF Newsletter No. 1]](https://image.mono.ipros.com/public/product/image/74a/2000284393/IPROS2176976347484557128.png?w=280&h=280)
Supporting Japan's "monozukuri" through digitalization!
○ Launch of the email newsletter ○ Responding to the needs of the manufacturing site! ○ Supporting the "manufacturing" of Ford Germany through digitalization!
A case study video showcasing how Walker Tool & Die, a manufacturer of steel and aluminum products, utilizes AutoForm has been released.
Walker Tool & Die, which manufactures steel and aluminum products, has released a case study video showcasing their use of AutoForm. They have utilized AutoForm for many years to verify the press forming process and material usage, achieving high-precision estimates. They place great importance on overwhelming calculation speed and the accuracy of the results. Currently, the case study video from Walker Tool & Die is available for viewing.
AutoForm has further enhanced its capabilities in hot press forming simulation by utilizing cutting-edge technology.
By using AutoForm, automotive manufacturers and suppliers can reliably design the processes for hot press-formed parts required for new car models. Additionally, it allows for the consideration of cooling water channels, enabling more accurate and easier prediction/detection of the location and size of hotspots that occur on the mold surface.
Introducing examples of how AutoForm has contributed to the education of young engineers.
Dear users, this is the quarterly publication "AutoForm NEWS" delivering information about AutoForm. It features an interview with Mr. Alper Güner, a Technical Product Manager specializing in hot press forming technology. 【Table of Contents】 ● [Case Study] Witec Co., Ltd. Significant reduction in analysis time and effective training for young engineers ● Engineer Interview Insights from an expert in hot press forming ● Efficient press forming simulation along the press forming process chain *For more details, please contact us.
![[Case] Improved simulation accuracy in aluminum press forming.](https://image.mono.ipros.com/public/product/image/ea7/2000455024/IPROS82845598173437924035.jpeg?w=280&h=280)
Significant improvement in simulation accuracy! Introducing use cases of TriboForm.
We would like to introduce a case where the simulation accuracy in aluminum press forming has significantly improved through the use of "TriboForm," which we handle. Regarding the aluminum hood outer that was confirmed during the trial, no defects were detected in the initial stage of the forming simulation. However, by using "TriboForm" to examine the actual tribological behavior, we were able to address this issue. 【Features of TriboForm】 ■ User-friendly software that accurately reproduces complex tribological phenomena ■ Efficient simulation, visualization, and evaluation of friction and lubrication conditions ■ Easy integration with representative simulation software ■ Improved accuracy of press forming simulations ■ Reduction in the number of costly mold modifications during trials and production *For more details, please refer to the PDF materials or feel free to contact us.
Achieving a new level of simulation accuracy! Simulating friction and lubrication conditions.
TriboForm is software that can quickly simulate the coating of molds, lubrication, surface characteristics of materials, friction of new sheet materials, and ultimately the quality of products in the press forming process. By considering the effects of tribology more realistically, it enables a new level of simulation accuracy. TriboForm products enhance the AutoForm product line. 【Features】 ■ Accurate representation of complex tribological phenomena ■ Simulation, display, and evaluation of friction and lubrication conditions ■ Easy integration with representative simulation software ■ Avoid costly mold modifications during trials and production *For more details, please refer to the PDF materials or feel free to contact us.
A simulation software that contributes to quality improvement and lead time reduction by optimizing the press molding die process! We present case studies that summarize solutions to challenges!
We will present a collection of successful domestic and international case studies on the implementation of AutoForm, including examples of addressing mass production defects using AutoForm press forming simulation, shortening delivery times and improving quality through the introduction of CAE, and successfully promoting digital twin processes using AutoForm to reduce time and costs. 【Featured Cases】 ■ Response to mass production defects using AutoForm-Sigma at a major Tier 1 parts supplier (domestic case) ■ Gaining trust from clients through shortened delivery times and improved quality with the introduction of AutoForm (domestic case) ■ Reduction of time and costs utilizing digital die spotting (international case) ■ Mindset for successful simulation: A team leader from Renault Group advocates for a 70% reduction in man-hours (international case) ■ Hyundai's NC group successfully reduced man-hours by 50% in trim line deployment through CAE digital engineering (international case) *If you would like a collection of case studies, please refer to the PDF document or feel free to contact us.
![[Case Study] Identifying factors that affect mass production defects through molding simulation!](https://image.mono.ipros.com/public/product/image/ac1/2000878296/IPROS20678852153509289892.jpeg?w=280&h=280)
Nissan Motor Co., Ltd. identifies factors affecting the mass production cracking of panels through molding simulation!!
Nissan Motor Co., Ltd. utilized the robust analysis simulation software "AutoForm-Sigma" to examine the factors affecting mass production cracks in order to reduce the occurrence of panel mass production cracks at its manufacturing plants. By incorporating mass production variations into the simulation, we present a verification case that reproduced the mass production crack location with a probability of 52.9%. *For more details, please refer to the PDF document or feel free to contact us.*
In exploring the possibility of time reduction, we focused on the entire spotting process.
The Fourth Industrial Revolution, commonly known as Industry 4.0, aims to accelerate design and production. Digitalization, smart factories, digital twins, and AI are methods to efficiently and effectively advance the entire process chain from product design to mass production. Although the use of press forming simulation software is progressing, the trial-out phase of molds still relies heavily on manual work and is significantly dependent on the experience of the operators. *For more details, please refer to the related links. Feel free to contact us for more information.
![[Customer Case] Significant Reduction in Tryout Frequency](https://image.mono.ipros.com/public/product/image/d0e/2001454763/IPROS07447299644683461133.jpeg?w=280&h=280)
A case where the assembly process of the white body was accurately predicted, significantly reducing the number of trial runs.
We would like to introduce a case where Starq Y-Tec Co., Ltd. significantly reduced the man-hours leading to the final product by utilizing "AutoForm Assembly." We verified whether the software could accurately reproduce defects and challenges that may arise in the assembly process. Additionally, actual parts were measured before running the simulation. We compared the simulation results with the actual measured values of the parts to validate the accuracy of the simulation. Measurements were taken at a total of 104 locations, with 80 locations showing a difference of less than 0.5mm, and among those, 56 locations had a difference of less than 0.3mm, demonstrating the ability to create models of very complex processes and make predictions. [Verification Details] - Can defects and challenges that may arise in the assembly process be accurately reproduced? - Actual parts were measured before running the simulation. - The simulation results were compared with the actual measured values of the parts to verify accuracy. *For more detailed information about the case, please refer to the related link. For further inquiries, feel free to contact us.*
Ideal for use in overall layout and flow verification! Inverse kinematics for robotic arms and similar applications is also possible.
"3DEXPERIENCE DELMIA" creates and verifies virtual models of manufacturing equipment. It creates kinematic models of equipment and manages motion controller definitions and groups. Additionally, it supports inverse kinematics for robotic arms and allows for the definition of conveyors used in simulations, with various types available for selection. 【Features】 ■ Creation and verification of virtual models of manufacturing equipment ■ Utilization in overall layout and flow verification ■ Creation of kinematic models of equipment ■ Definition of motion controllers and group management ■ Support for inverse kinematics for robotic arms ■ Definition of conveyors for use in simulations, with various types available for selection *For more details, please refer to the PDF document or feel free to contact us.
Calculate the operating rate of the project! We will optimize line layout and resources by improving examination accuracy.
"3DEXPERIENCE DELMIA" conducts layout considerations for lines, assembly stations, etc. It is possible to start the definition from a 2D layout plan. It defines branching conditions, buffer capacity, transport time, input intervals, processing time, and the distribution of transport times. Additionally, it can calculate discrete simulations between processes and the operating rates of the processes. 【Features】 ■ Define the layout of the entire line to each station ■ It is also possible to start the definition from a 2D layout plan ■ Definition of branching conditions, buffer capacity, and transport time ■ Definition of input intervals, processing time, and the distribution of transport times ■ Calculate discrete simulations between processes and the operating rates of the processes ■ Optimization of line configuration and resources through improved consideration accuracy *For more details, please refer to the PDF materials or feel free to contact us.
Visualization of the robot's operational range! Achieving the identification and resolution of issues in the early stages of programming.
Resource verification using the 3D simulation "3DEXPERIENCE DELMIA," introducing "robots." Simulating and optimizing the operation of work cells. Predicting the robot's movements and cycle times, and generating robot programs offline. Enabling the identification and resolution of issues in the early stages of programming. 【Features】 ■ Visualization of the robot's operational range ■ Design and verification of work cell layout ■ Simulation and optimization of work cell operations ■ Prediction of robot movements and cycle times ■ Generation of robot programs offline *For more details, please refer to the PDF document or feel free to contact us.
A series of welding distortion and residual stress simulation software that can be utilized to improve the efficiency of jig design. We will introduce examples of welding distortion based on clamping conditions.
The "ASU/WELD" series visualizes the effects of welding thermal distortion in advance and guides the welding process, enabling reductions in prototype costs and shortening of delivery times. ■ Product Introduction - "ASU/WELD-Express," a software for analyzing inherent distortion in a short time. - "ASU/WELD-Master," a thermal elastic-plastic analysis software capable of detailed evaluation of welding deformation and residual stress. ■ Challenges and Issues Faced by Welding Engineers - Shortening delivery times and reducing man-hours in the welding process. - Product dimension defects due to welding distortion. - Decreased structural strength due to residual stress. This is recommended for those facing the above challenges. For detailed product information, please download the catalog or contact us.
A press molding simulation software that can take mold deformation into account and incorporates a wealth of know-how!
The new version of the 2022 press forming simulation software "ASU/P-form" features a solver that employs a "static explicit method" and a user-friendly pre-post interface. Developed in Japan, where press processing technology is advanced, "ASU/P-form" incorporates a wealth of know-how and combines ease of use with high-precision analysis, making it an accessible CAE tool for anyone involved in press processing, from mold design engineers to on-site manufacturing technicians and production personnel. 【Features】 ■ Solver utilizing "static explicit method" ■ User-friendly interface ■ Ease of use and high-precision analysis *For detailed product information, please download the catalog or contact us.
Notice of Webinar on June 22, 2021 (Tuesday) at 11 PM! You can learn how to use optimization tools.
The aging of machinery is a challenge for engineers. To maximize the lifespan of turbo machinery, minimize losses, and apply new technologies, upgrading flow paths through CFD simulation, optimizing blades, and designing seal leaks are very effective measures. Cadence Design Systems and Concepts NREC provide all the necessary tools to design extremely complex shapes and analyze them with high precision to optimize performance within constraints. In a 30-minute webinar, you can learn how to operate AxCent, OMNIS/Turbo, and the optimization kernel Minamo. [Content] ■ Calculate and analyze the performance of steam turbines ■ Generate parametric models with AxCent ■ Redesign turbines with new blades, flow paths, and seals through optimization *For more details, please refer to the related link page or feel free to contact us.
Providing high-quality, low-cost CAN interface solutions with groundbreaking technology!
This catalog features a variety of products developed by Kvaser. Starting with the high-speed USB interface "Kvaser Leaf Light HS V2," we also offer the "Kvaser Memorator Pro 2xHS v2," a two-channel CAN bus interface that also functions as a standalone data logger. Additionally, we have the "Kvaser Hybrid Pro CAN/LIN," a versatile CAN interface that can handle CAN FD, CAN, and LIN, making it an essential item for all engineers involved in automotive communication. 【Featured Products】 ■ Kvaser Leaf Series ■ Kvaser USBcan Series ■ Kvaser Memorator Series ■ Kvaser Hybrid Series ■ Kvaser PCI Series ■ Other specialized CAN interface products *For more details, please refer to the PDF document or feel free to contact us.
Virtual test driving supports the development of ADAS/AD.
Our CarMaker, TruckMaker, and MotorcycleMaker can easily reconstruct test scenarios that replicate overall traffic flow and complex road environments. As an open integrated testing platform, CarMaker, TruckMaker, and MotorcycleMaker provide the best environment for functional testing in the ADAS/AD domain. 【Features】 ■ Conduct reproducible automated tests ■ Utilize detailed scenarios that include many objects and road users based on maneuvers, events, and scenarios ■ Utilize map data: generate detailed road networks from sources like ADAS RP ■ Automatically transfer accurate scenarios based on real vehicle tests to the virtual environment ■ Simulate integrated sensors using excellent environmental and sensor models ■ Verification of collision avoidance systems, emergency automatic braking, etc., is also possible ■ Can also be used to promote collaboration in CASE.
You can efficiently test the entire vehicle system using a virtual environment at all stages of the development V-cycle!
CarMaker, TruckMaker, and MotorcycleMaker provided by IPG Automotive enable virtual testing from the early stages before the development of physical prototypes, incorporating both virtual components and physical components into virtual prototypes. Additionally, they support various standards, specifications, and interfaces, allowing for quick and easy integration of the simulation environment into existing tool environments. The results of the simulations are automated and reproducible. 【Features】 ■ Simulation possible in an office environment (on PC) ■ Significant time savings through real-time simulation ■ Reduction in man-hours ■ System verification of the entire vehicle before prototype creation *For more details, please refer to the PDF materials or feel free to contact us.
No need for prototype production! RDE simulation that reduces man-hours and costs.
The "Open Integrated Testing Platform" provided by IPG Automotive does not require the creation of prototypes. It offers a real-time simulation environment with virtual vehicle prototypes equipped with HV, EV, and conventional powertrains. As a result, it significantly contributes to reducing man-hours and costs. 【Features】 ■ Reduction of man-hours ■ Cost reduction ■ No need to create prototypes ■ Simulation possible in an Office environment (PC) ■ Shortened simulation time *For more details, please refer to the PDF document or feel free to contact us.
Achieving efficient verification of C-V2X system performance, compliance, and functionality!
Spirent Communications plc, an expert in communication testing and assurance technology (hereinafter referred to as Spirent), and IPG Automotive, a specialist in vehicle simulation solutions, announced their collaboration in the field of C-V2X solutions on December 11, 2023. The two companies have implemented an interface between Spirent's C-V2X testing solution and IPG Automotive's open integrated testing platform, CarMaker. Connected cars can communicate using mobile phone technology, exchanging information between vehicles or with surrounding infrastructure and other road users. *For more details, please refer to the attached PDF. For further inquiries, feel free to contact us.*
It is possible to create, edit, search, view, manage sharing, and print design data.
The PLANS Design Tool allows for free design layout and color matching. Improvements to the interface have achieved further efficiency in work processes. The PLANS DataBase organizes and backs up PLANS Design data handled within the company, enabling smooth data search and viewing. The PLANS Viewer can open, display, and print original PLANS Design files. 【Features】 ○ Capable of data creation, editing, searching, viewing, sharing management, and printing ○ Enhanced efficiency with a user-friendly interface ○ Same operability for both Mac and Windows versions ○ Smooth transfer of original data ○ Original files can also be shared online For more details, please contact us or download the catalog.
Faithfully simulate TEM/STEM images! Capable of handling protein samples and viruses as well.
"BioNet BesTEM" is a transmission electron microscope image simulation software that can simulate six-pole aberration-corrected electron microscopes from both domestic and international manufacturers, including JEOL and FEI. It can calculate beam intensity and Ronchigram while considering the optical system's influence of aberration-corrected electron microscopes. In addition to material system simulations, various functions have been added to enable effective simulations regarding the determination of optical conditions for actual cryo-electron microscopes in protein structure analysis. 【Features】 ■ Achieves overwhelming high-speed computation by setting a GPU-equipped PC with the software ■ Simulation calculations that consider optical conditions such as aberrations ■ Capable of structural analysis at the material and atomic levels ■ Can handle data from protein samples and viruses ■ Can simulate six-pole aberration-corrected electron microscopes from both domestic and international manufacturers ★ Free trial version available ★
Graphic machine tool simulator seamlessly integrated with CAM-POST / cutting simulation / cutting optimization tool
We would like to introduce our graphic machine tool simulation, 'Virtual Machine.' It allows for the simulation of programs while performing post-processing, enabling easy and automatic detection of interference and over-travel. As a result, it helps avoid program errors that could cause damage to parts or machine tools during the NC program generation stage, allowing for optimization and correction. 【Features】 ■ POST processing ■ Machine simulation (compatible with ROBOT processing) ■ Simultaneous execution of cutting simulation in the same environment ■ Automatic detection of interference and over-travel ■ Avoidance of program errors *For more details, please refer to the PDF document or feel free to contact us.
Accelerate the cycle up to the execution of the simulation and implement improvements! Consolidate in-house operations into a tool.
I want to show the appeal of our company's 3PL facility layout and capabilities, but it's difficult. Are there any challenges such as deciding the requirements for improving picking efficiency (appropriate number of units and optimal layout)? With our 3D simulation software 'Emulate3D', we can comprehensively solve various challenges in the warehousing and 3PL industries. The use of moving 3D models enhances persuasive power, and advanced simulations with batch validation and pre-shipment information lead to refined warehouse management and smart warehousing. [Features] - Consolidation of in-warehouse operations into a tool - Easy reproduction of your own warehouse by simply combining elements - Formatting order lists with spreadsheet software - Automatic generation of simulation environments - Integration of 3D models with logistics systems - Connecting with WMS for remote operation of warehouses and recording *For more details, please refer to the PDF document or feel free to contact us.
Introducing a list of various simulation software, including our product "Emulate3D"!
This document provides information about the simulation software "Chaos Map JAPAN 2021" for the manufacturing and logistics industries. We present a list of various simulation software, including our product "Emulate3D." Please take a look. 【Overview】 ■ Simulation for logistics ■ Offline teaching ■ Control simulation ■ Movie maker ■ 3D demo tool ■ Line simulation *For more details, please refer to the PDF document or feel free to contact us.
![[Emulate3D Case Studies] PLC and Robot Collaboration Edition](https://image.mono.ipros.com/public/product/image/8fa/2000687020/IPROS30508904234491154759.png?w=280&h=280)
Verification and development of actual control systems! Methods for utilizing simulators in the design and on-site adjustment of equipment.
This document is a collection of case studies on the PLC and robot collaboration edition of the 3D simulation software 'Emulate3D', aimed at visualizing the effects of operational improvements and changes in the logistics and manufacturing industries. Are you facing challenges in the design of equipment or during on-site implementation? The technology of emulation may help resolve those issues. We present numerous examples of utilizing simulators for PLC and robot collaboration, so please take a moment to read through it. [Contents] ■ What is Emulation? ■ What is a Simulator? ■ Flow of Simulator Implementation ■ Case Studies of Simulator Utilization for PLC and Robots ■ Product Introduction *For more details, please refer to the PDF document or feel free to contact us.
![[Emulate3D Case Studies] System Integration Edition](https://image.mono.ipros.com/public/product/image/506/2000687022/IPROS45906119802283908277.png?w=280&h=280)
Reduction of operational costs! Publication of methods for utilizing simulators linked with logistics and manufacturing systems.
This document is a collection of case studies on system integration for the 3D simulation software 'Emulate3D', which visualizes the effects of operational improvements and changes for the logistics and manufacturing industries. By connecting controllers of equipment and systems that manage and instruct production quantities and material volumes to the 3D simulator, various benefits can be obtained. We provide clear explanations of "the benefits of system integration" and "the flow of simulator usage," so please take a moment to read through it. [Contents] ■ Benefits of system integration ■ What is a simulator? ■ Flow of simulator implementation ■ Case studies of simulator utilization in system integration ■ Product introduction *For more details, please refer to the PDF document or feel free to contact us.
![[Emulate3D Case Studies] Material Handling Edition](https://image.mono.ipros.com/public/product/image/197/2000687027/IPROS58128869480076830503.png?w=280&h=280)
Visualization of capabilities! Explaining the utilization of simulators in the introduction and proposal of automated warehouses and sorters.
This document is a collection of case studies for the 3D simulation software 'Emulate3D' aimed at the logistics and manufacturing industries, which visualizes the effects of operational improvements and changes. Material handling equipment is not a one-size-fits-all solution. It is necessary to rearrange and select equipment according to the layout of the warehouse or factory and the volume of goods. We introduce topics such as the "Simulator Usage Flow" and "Examples of Simulator Utilization for Material Handling Equipment." We encourage you to read through it. [Contents] ■ Challenges in Introducing Material Handling Equipment ■ What is a Simulator? ■ Flow of Simulator Implementation ■ Examples of Simulator Utilization for Material Handling Equipment ■ Product Introduction *For more details, please refer to the PDF document or feel free to contact us.
