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Causes of losses due to "mixing up oil types" and educational improvements.

Causes of losses due to "mixing up oil types" and educational improvements.

[Manufacturing Industry New Employee Training] [Video Training] Losses due to oil type mix-ups! Clarifying identification labels and strengthening the training system will lead to quality improvement.

In lubricant manufacturing, mistakes in managing raw material tanks that lead to the mixing up of oil types can cause significant losses, such as a decline in product quality, production line stoppages, and even large amounts of waste disposal. Mistakes made by new operators have been particularly reported, making it urgent to review the training system. The main causes of oil type mix-ups are as follows: ● Inadequate identification labels: Labels on tanks and pipes are unclear, making it difficult to identify oil types. ● Inadequate procedures: Work procedures are ambiguous, and accurate operating procedures are not communicated. ● Insufficient training system: Practical training for new operators is lacking, and their judgment skills in the field are not developed. To prevent oil type mix-ups in raw material tank management, it is essential to clarify identification labels and strengthen the training system. By sharing clear standards and procedures and reviewing the training system, improvements in quality can be expected. LinkStudio produces educational materials and video content specialized in raw material tank management. If you have any inquiries regarding the review of educational content or the development of teaching materials, please feel free to contact us. *For more details, please do not hesitate to reach out to us.*

  • Distance learning/E-learning

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How to prevent 'order mistakes' from causing rework?

How to prevent 'order mistakes' from causing rework?

[Manufacturing Industry New Employee Training] [Video Training] Mistakes in order lead to rework and decreased production efficiency! Improve production efficiency through education to prevent order mistakes.

In the equipment assembly line, mistakes in the order of attaching parts, known as "order mistakes," can lead to rework and quality defects, resulting in decreased production efficiency. New workers, in particular, tend to proceed with their tasks based on partial understanding without grasping the overall picture of the work procedures. The main factors contributing to order mistakes are as follows: ● Insufficient understanding of work procedures: New workers do not fully grasp the entire assembly process. ● Abstract nature of training content: There are many vague instructions such as "make sure to check" and "avoid mistakes," without specific steps provided. ● Inadequate manuals: Work procedure documents are either not organized or not updated, leading to a disconnect with the actual situation on the shop floor. To prevent order mistakes in the equipment assembly line, it is essential to organize and update work procedure documents, implement specific training, and utilize checklists. These efforts are expected to improve production efficiency and stabilize quality. LinkStudio produces educational materials and video resources specifically for equipment assembly lines. If you have any inquiries regarding the review of training content or the organization of materials, please feel free to contact us.

  • Distance learning/E-learning

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How can we break away from "education that relies on intuition"?

How can we break away from "education that relies on intuition"?

[Manufacturing Industry New Employee Training] [Training Efficiency] "Education relying on intuition causes quality variability! Achieving quality stability through education that does not depend on intuition."

In manufacturing processes that require fine adjustments, guidance based on the "intuition" of skilled workers is often provided. However, such educational methods can easily lead to individual differences, which may result in variations in quality and a decrease in reproducibility. The main factors contributing to education relying on intuition are as follows: ● Inadequate manuals: There are no manuals that detail specific procedures or numerical values. ● Tacit knowledge of skilled workers: Skilled workers find it difficult to articulate their own experiences and intuitions, making clear guidance challenging. ● Constraints on training time: There is insufficient time allocated for training newcomers, forcing reliance on intuitive guidance. In adjustment processes that require fine-tuning, it is possible to move away from education based on intuition and utilize standardized procedures and specific educational tools to prevent variations in quality and improve product stability. LinkStudio produces educational materials and video content specialized for adjustment processes. If you have any inquiries regarding the review of educational content or the development of teaching materials, please feel free to contact us. *For more details, please do not hesitate to reach out to us.

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What is the instructional mistake behind "I got the order wrong"?

What is the instructional mistake behind "I got the order wrong"?

[Manufacturing Industry New Employee Training] The Background of the Mistake "I Got the Order Wrong"! Strengthening Education to Prevent Mixing Order Mistakes and Achieve Quality Improvement.

In the detergent manufacturing process, the order of ingredient mixing directly affects the quality of the product. However, mistakes in the mixing order by new operators can lead to issues such as product defects and line stoppages. The background of such mistakes may involve challenges in training methods and guidance systems. The main causes of errors in the mixing order are as follows: ● Inadequate training materials: Mixing procedures are not clearly outlined or are visually unclear. ● Lack of practical training: Education is primarily theoretical, with insufficient hands-on training through actual work. ● Absence of verification procedures: There are no checklists or double-check systems established before and after work. Mistakes in the mixing order during the detergent formulation process can significantly impact product quality and productivity. Through appropriate education and training, we can enhance the awareness and skills of operators, preventing mistakes and improving quality. *For more details, please feel free to contact us.

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An educational method to understand 'why it foams'

An educational method to understand 'why it foams'

[Manufacturing Industry New Employee Training] Background of Foaming Issues! Strengthening Education to Prevent Foaming Problems and Achieve Quality Improvement

In the detergent manufacturing process, unexpected foaming can occur during production, raising concerns about decreased work efficiency and the impact on product quality. This is particularly problematic when new operators do not understand the causes of foaming, as they may not be able to respond appropriately, leading to repeated issues. The main causes of foaming are as follows: ● Excessive use of surfactants: When the main component of the detergent, surfactants, is added in excess, it becomes more prone to foaming. ● Improper stirring speed: Stirring at high speeds incorporates more air, which promotes foaming. ● Incorrect order of ingredient addition: Adding certain ingredients first can create an environment that is conducive to foaming. These factors are often rooted in mistakes in work procedures, equipment settings, and a lack of understanding of the properties of the raw materials. Foaming issues in the detergent manufacturing process can significantly affect product quality and production efficiency. Through appropriate education and training, we can enhance operators' understanding and awareness, thereby preventing troubles and improving quality. *For more details, please feel free to contact us.*

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Educational design to avoid judging by appearance.

Educational design to avoid judging by appearance.

Quality risks caused by inspection based on appearance in manufacturing industry newcomer training! Education that does not judge by appearance builds quality and trust.

In the inspection process of daily necessities, workers often rely on their experience and intuition to judge quality, which can lead to variations in quality and the oversight of defective products. Especially for new workers, performing tasks without clear standards can result in ambiguous judgments. In the inspection process of daily necessities, designing education to ensure that judgments are not based solely on appearance directly contributes to stabilizing quality and gaining customer trust. By thoroughly implementing inspections based on clear standards and procedures, we can prevent the shipment of defective products and enhance the brand value of the company. Let’s build quality and trust through the review of educational design and continuous improvement. *For more details, please feel free to contact us.*

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