共立合金製作所 / 総代理店　エバーロイ商事株式会社 List of Products and Services

The new pulse spray method allows for the effective application of minute amounts of press oil, which is difficult to achieve with dripping, sponge, or roller methods. **Benefits of Uniform Micro-Application** Enables uniform micro-application at a rate of 1mL/min. Expected cost reduction due to decreased oil usage. **Benefits of Improved Production Quality** Achieves a spray with minimal variation in application width even when changing the amount applied. Reduces product defects caused by uneven and unstable application amounts, extending mold lifespan. **Improvements in Work Environment and Efficiency** Realizes an airless spray with minimal overspray through a highly responsive ultra-fast valve. Made easier to handle with touch panel operation, error log management, digital control, and setting records. **We will exhibit at JIMTOF2024!** Live demonstrations will be conducted using demo units at the venue. Other two-fluid devices will also be on display. Please stop by! **[Exhibition Details]** Date: November 5 (Tuesday) to November 10 (Sunday), 2024, 9:00 AM to 5:00 PM (until 4:00 PM on the final day) Venue: Tokyo Big Sight Booth Number: West Hall 1 W1049 Kyoritsu Alloy Manufacturing Co., Ltd. / Everloy Trading Co., Ltd.

• nozzle

If you are a facility manager or designer struggling to select an air nozzle, please take a look! - I don't know which air nozzle is appropriate... - I want to easily compare the features of each... - I want to know if the selected air nozzle is suitable for its application... ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ We will guide you through the selection process using an easy-to-understand flowchart. In addition to our standard lineup, Everloy Group, a top manufacturer of custom nozzles, solves your challenges and requests with our spray nozzles and evaluation technology. If you have any concerns, please feel free to consult us.

• nozzle

Everloy offers a wide range of nozzles suitable for precise coating using fluids such as oils and chemical solutions, as well as for uniform application, spraying, and cooling with minimal flow rates. If you are having trouble selecting a spray nozzle, please take a look. - I don't know which spray nozzle is appropriate... - I want to easily compare the features of each... - I want to know if the selected spray nozzle is suitable for my application... ↓ ↓ ↓ ↓ ↓ ↓ ↓ Selection is possible using an easy-to-understand flowchart method. In addition to the standard lineup, Everloy Group, a top manufacturer of custom nozzles, solves customer challenges and requests through spray nozzles and their evaluation technologies.

• nozzle

Our "Super Hard Service" instantly solves three major problems! "I need precision machining of cemented carbide, but there are no manufacturers that can handle it..." "I want to select the optimal cemented carbide material, but I lack the knowledge..." "My outsourcing partners are scattered, and processing and management costs are rising..." ↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓ To all design and purchasing personnel who are in trouble, please consult us at least once. Everloy is happy to take on the challenging precision machining and micro-machining tasks that others refuse!

• alloy
• Other molds
• Press Dies

A special nozzle and control device that continues to pursue "micro-application and uniform coating." ● Benefits of micro-application and flow measurement Reduction in oil usage, cost savings through monitoring usage Space-saving through downsizing and reducing the number of oil tanks ● Benefits of uniform coating Reduction of product defects due to uneven and unstable application amounts

• nozzle

The combustion nozzles (oil burner nozzles) used in water heaters, grain dryers, and agricultural heating devices are one of our main products in our lineup. In particular, the kerosene burner nozzles used in oil water heaters have been supplied to many customers for over 30 years under a production system of tens of thousands of units per year and strict quality control. 〇 Simplex Burner Nozzle (KSN Type) This is a general nozzle for oil water heaters, heating devices, and dryers that adopts an ON-OFF control combustion method. Specifications are determined by the spray pattern, flow rate, and spread angle. Main Features: - Turn-down ratio of approximately 1:1 - Control method: ON-OFF control method 〇 Return Burner Nozzle (BN Type) This nozzle was developed for oil water heaters, oil heating devices, and dryers that adopt a proportional control combustion method. Unlike the simplex type, it allows for adjustment of the spray flow rate by providing a return flow path inside the nozzle. Main Features: - Turn-down ratio of approximately 4:1 - Control method: Proportional control method - The spray angle remains stable even when the spray flow rate changes, resulting in an even distribution of the spray - Since the spray flow rate can be controlled at a constant supply pressure, the particle size remains almost the same even when the spray flow rate changes.

• nozzle

The emergence of resin materials with excellent heat resistance and durability is advancing the resinization of metal parts. Some resins contain additives like glass fibers, necessitating measures against early wear of parts and molds, as well as gas generation, which did not occur with traditional molding machines. We propose solutions to reduce the frequency of part replacements by replacing parts with super hard materials. 【Features】 ■ We offer a lineup of super hard materials that excel in "wear resistance," "corrosion resistance," and "heat resistance." ■ We conduct thorough investigations and condition analyses for short-lived parts. ■ We propose super hard materials tailored to applications and workpieces. Currently, we are providing materials that introduce case studies on solving issues related to mold parts. You can view them via "PDF Download."

• nozzle
• spray
• Plastic Mould

Kyoritsu Alloy Manufacturing Co., Ltd. / General Agent Everloy Trading Co., Ltd. has officially reopened the website for our carbide business as "Carbide Materials and Carbide Processing Solutions Navigation." It can be comfortably viewed on mobile devices such as smartphones and tablets. < Content Introduction > ● Reasons for Choosing Us ● Services We Offer ● Product List ● Material List ● Case Studies for Problem Solving ● Our Carbide Processing Technology ● Technical Information and Columns ○ Download Various Catalogs and Technical Materials * The "Carbide Technology Handbook" is currently available for download only on "Carbide Materials and Carbide Processing Solutions Navigation." 【You can access it via the link below. Please take a look.】

• nozzle
• spray
• others

We conduct thorough investigations into the causes and condition analyses of short-life parts, and propose solutions by reviewing the selection of super hard materials, processing methods, and shapes. Currently, we are offering materials that introduce case studies on solving issues related to mold parts. You can view them via "PDF Download." 【Contents of Case Studies】 ■ Improvement proposals for super hard parts We present case studies on solutions for issues such as corrosion, wear, and damage. ■ Wear countermeasures and performance improvement proposals for spray nozzles We introduce case studies on solving issues related to flow rate, patterns, and performance, as well as fluid analysis cases. *If you have any challenges, such as wanting to extend lifespan, please feel free to consult with us.

• Other molds

Kyoritsu Alloy Manufacturing Co., Ltd. / General Agent Everloy Trading Co., Ltd. has officially reopened the website for the spray nozzle business as "Spray Nozzle & Air Nozzle Solution Navi." It can be comfortably viewed on mobile devices such as smartphones and tablets. < Content Introduction > ● Reasons for Selection ● Services Offered ● Product List ● Analysis and Evaluation Technology ● Design Development Examples (can be filtered by implementation effects, industry, application, spray/injection fluids) ● Technical Information and Technical Columns ○ Demo Equipment Rental Service ○ Download of Various Catalogs and Technical Materials * The "Spray Nozzle Selection Guidebook" is currently available for download only on "Spray Nozzle & Air Nozzle Solution Navi." ▼▼▼ You can access it via the link below. Please take a look. ▼▼▼

• nozzle

A spray gun equipped with a nozzle that can spray fine particles. It can effectively spray even hard-to-reach areas. ● Compatible with various liquids Ideal for spraying antibacterial agents, disinfectants, deodorants, and more.

• nozzle

●Improvement of work efficiency Continuous operation is possible, and spraying while moving is easy. ●Lightweight and compact Adopts an ultra-lightweight and compact compressor. It can be moved by hand and used while shouldered. ●Ultra-fine spraying application possible The spray gun is equipped with our unique fluid nozzle that can spray fine mist. Viscous antibacterial agents can also be sprayed finely. ●Excellent quietness Achieves a quietness level of about 43dB, comparable to that of an air conditioner.

• nozzle
• spray
• Other safety and hygiene products

Fine particles of about 20μm are sprayed from the nozzle attached to the blower. They evaporate quickly, and by absorbing heat from vaporization, the space can be efficiently cooled. A large-volume fan carries cool air over a wide area along with the wind. By changing the nozzle, it can also be used for grass cultivation and dust control. 【Applications】 - Heat mitigation and dust control in workspaces - Heat mitigation in sports facilities and event venues - Spraying for grass cultivation and park greening

• Other processing machines

This is a spray nozzle that can lower the temperature by about 3°C during the summer due to the evaporative cooling effect, providing a natural refreshing sensation. The nozzle is equipped with a check valve to prevent liquid dripping, allowing for instant switching of the spray on and off.

• nozzle

Electromagnetic steel sheets are essential for motor cores, but we often hear about issues such as corrosion during processing and chipping or wear during pressing. 【Problems during Electromagnetic Steel Sheet Processing】 - Chipping due to impact during press processing - Wear and chipping caused by adhesion of the main component, iron - Corrosion from prolonged water-cutting wire processing - Damage from electrical discharge machining Everloy's "Super Hard Alloy EW Type and EX Type" are mold parts materials that can solve problems during electromagnetic steel sheet processing. - EW Type <For Punching> Compared to materials of the same hardness, it has a relatively high fracture toughness value, allowing for the prevention or improvement of cracks, chipping, and flaking without reducing hardness. It also has excellent corrosion resistance. - EX Type <For Riveting> A suitable material type for suppressing adhesion wear that occurs during the riveting process of electromagnetic steel sheets. For details on various physical properties, applications/case studies, and wear comparison examples, please download the PDF or contact us. ★ When inquiring, if you could provide details about your current issues or areas you wish to improve, our specialized staff will propose solutions. Please feel free to consult us about anything.

• nozzle
• Pneumatic Equipment
• Piping Materials

Our company contributes to solving the problems faced by our customers, such as improving the lifespan of mold parts. We received an inquiry from a customer stating, "We are punching work materials with a carbide punch, but the wear at the tip is severe. We want to extend the lifespan of the punch to increase productivity." In response, we analyzed the worn punch. It was determined that iron was adhering to the punch tip, promoting wear, so we proposed a carbide material that is less prone to iron adhesion. After implementing the countermeasures, despite the new material type having a higher number of strokes, the amount of adhered work material decreased, resulting in less wear. [Case Study] [Before Countermeasure Material] ■ Number of Strokes: 500,000 to 1,500,000 ■ Punch Tip Wear: Approximately 0.8mm ↓ [After Countermeasure Material] ■ Number of Strokes: 1,800,000 ■ Punch Tip Wear: Approximately 0.2mm *For more details, please refer to the PDF document or feel free to contact us.

• alloy
• Press Dies
• Other molds

This nozzle is a slit air nozzle primarily used for draining and drying glass substrates. Unlike conventional slit air nozzles, it features two slits along the length, which enhances the water drainage and drying capabilities at each stage. Compared to arranging multiple nozzles, it contributes to a more compact equipment design and reduces air volume, while also improving the water drainage and drying capabilities of a single nozzle, leading to increased transport speeds and enhanced productivity. ★Demo unit rental service available★ Please use it as a reference for performance verification and specification determination before introduction. The slit length of the demo unit is 600mm. For more details, please contact us using the form below. *For detailed specifications and performance materials of the product, please download the catalog and check.

• Pneumatic Equipment

Do you have any of these troubles? "The nozzles in use wear out over time, leading to increased flow rates and significant performance degradation, causing frequent replacements with new ones. I want to stabilize performance and extend the replacement cycle." Our company specializes in spray nozzles and ultra-hard alloys. We leverage our strengths in these two fields to contribute to solving the problems faced by our customers. [Contents] - Significant performance degradation, such as irregular flow rates and patterns - Variations in distribution leading to reduced yield - Desire to adjust spray angles and quantities - Want to improve the straightness of straight nozzles *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

Our company contributes to solving the problems faced by our customers, such as improving the lifespan of mold parts. We received an inquiry from a customer stating, "We are punching work materials with a carbide punch, but the wear at the tip is severe. We want to extend the lifespan of the punch to increase productivity." In response, we analyzed the worn punch we received. It was determined that iron was adhering to the punch tip, accelerating wear. Therefore, we proposed a carbide material that is less prone to iron adhesion. After implementing the countermeasure, despite the new material having a higher number of strokes, the amount of adhered work material decreased, resulting in less wear. [Case Study] [Before Countermeasure Material] ■ Number of Strokes: 500,000 to 1,500,000 ■ Wear at Punch Tip: Approximately 0.8mm ↓ [After Countermeasure Material] ■ Number of Strokes: 1,800,000 ■ Wear at Punch Tip: Approximately 0.2mm *For more details, please refer to the PDF document or feel free to contact us.

• alloy
• Press Dies
• Other molds

Everloy's "Spray Nozzle Comprehensive Catalog" provides powerful offerings of accumulated technology as a leading role in spray nozzles for many years. It features a variety of nozzles, including the "Flat Pattern Nozzle," which has a thin spray thickness, high impact force, and a wide range of flow rates, spray angles, and flow distribution types; the "Full Cone Pattern Nozzle," which produces relatively small particles and comes in circular, elliptical, square, and rectangular patterns; and the "Hollow Cone Pattern Nozzle," which also produces relatively small particles in a hollow pattern. For more details, please download the catalog or feel free to contact us.

• nozzle

The Everloy air nozzle maximizes the use of compressed air. In pursuit of this philosophy, we devise various internal structures for nozzles and design the optimal air nozzle. To optimize the air nozzle, we believe it is important to ensure that it can perform effectively with minimal air volume while also maintaining an even distribution of the air velocity (impact force) that is ejected. At Everloy, we use cutting-edge fluid analysis to repeatedly simulate the uniformity of the impact force distribution, prototype based on these simulations, and verify the results through actual measurements before commercialization. Additionally, fluid analysis is also applied to compare different shapes. By comparing them, we analyze and understand the characteristics of various air nozzles, verifying which type is most suitable for energy saving, high impact force, low noise, and high efficiency, and we have published a number of developed nozzles. For more details, please contact us or refer to our catalog.

• nozzle

The "Two-Fluid Mini Atomizing Nozzle Fine Flow Micro Atomization MMA-PEEK Type" from Everloy Corporation is a two-fluid nozzle made of PEEK resin, which has excellent chemical resistance and can atomize liquids from low to high viscosity by mixing them with air. Its simple structure and large liquid passageway make it effective against clogging. Additionally, since it is made of PEEK resin, it can be used with acidic and alkaline liquids (except for concentrated sulfuric acid). Due to its ability to produce a very stable spray, it is suitable for precision cleaning, precision coating, mold release agent spraying, deodorizing and disinfecting liquid spraying, and fine atomization of paste-like substances in the food industry. 【Features】 - Made of PEEK resin with excellent chemical resistance - Capable of fine atomization spraying for liquids from low to high viscosity - Large liquid passageway, effective against clogging - Simple structure, easy to disassemble and maintain For more details, please download the PDF or contact us.

• nozzle

This is a very compact nozzle with an M5 screw for the mounting diameter. It is suitable for space-saving in various devices. By combining it with a dedicated swivel joint (BJM5), the spray direction can be adjusted as desired. The material used is stainless steel (standard SUS303), and it can be used at pressures up to 0.7 MPa. For more details, please feel free to contact us.

• nozzle
• Pipe Fittings

A square-shaped air mist nozzle that is easy to install. It can be used for various applications such as humidification, moisture control, deodorant spraying, cooling, sterilization and disinfection, dust suppression, cleaning, and chemical spraying. It can achieve atomization and uniform application even at low pressure, resulting in minimal drift to the surrounding area, which improves coating efficiency and reduces liquid material loss. Additionally, by minimizing drift to the surroundings, it helps to mitigate the deterioration of the working environment. For more details, please download the catalog or feel free to contact us.

• nozzle

We have newly added nozzles made of PEEK resin, which have excellent chemical resistance, to the Mini Atomize MMA series! This is a two-fluid nozzle that can atomize and spray liquids of low to high viscosity by mixing them with air. Its simple structure and large liquid passage effectively prevent clogging. Due to its ability to produce a very stable spray, it is suitable for precision cleaning, precision coating, releasing agent spraying, deodorizing and disinfecting liquid application, and fine spraying of paste-like substances in the food industry.

• nozzle

A special nozzle and control device that continues to pursue "micro-application and uniform coating." ● Benefits of micro-application and flow measurement Reduction in oil usage, cost savings through monitoring usage Space-saving through miniaturization of oil tanks and reduction in quantity ● Benefits of uniform coating Reduction of product defects due to uneven and unstable application amounts

• nozzle

The performance of a spray nozzle is influenced by factors such as pressure, flow rate, spray pattern, particle size, flow velocity, flow distribution, and impact force distribution. Everloy possesses the measurement equipment and analytical evaluation technology for these factors and has conducted numerous analyses to date. Based on years of accumulated experiments and analytical evaluations, we can propose optimization plans for spray nozzles tailored to your specific usage purposes. Customers requiring analysis are welcome to consult us freely.

• Contract Analysis

Air knife nozzle with a thin slit-shaped outlet. Designed for low pressure loss, it allows for strong impact and uniform air blow across the entire length of the slit. It is suitable for water removal, foreign object removal, drying, air curtains, etc., for wide products and parts lines! The nozzle can be manufactured in any width. (The KAK type can accommodate up to 2.4m, while the AK type and TAK type can accommodate up to 4m.) A product lineup compatible with compressors and blowers is available. Currently, we are offering a demo unit rental service! Please make use of it for performance evaluation and specification confirmation before implementation. *For detailed specifications and performance materials, please download the catalog for confirmation.

• Pneumatic Equipment

Do you have any of these troubles? "The nozzles in use wear out over time, leading to increased flow rates and irregular patterns, resulting in significant performance degradation, and we frequently replace them with new ones. We want to stabilize performance and extend the replacement cycle..." Our company is a specialized manufacturer of spray nozzles and carbide materials. We leverage our strengths in these two fields to contribute to solving our customers' problems. 【Wear Prevention Case Study】 We analyze the used nozzles after confirming the usage conditions. By applying carbide materials to the orifice section of the spray nozzle, we make the nozzles less prone to wear, reducing the frequency of replacements. This has improved production efficiency and led to cost reductions. *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

Our company contributes to solving the problems faced by our customers, such as improving the lifespan of mold parts. Damage to mold parts can sometimes be caused by corrosion. The factors contributing to corrosion include moisture adhesion, the effects of electrical discharge machining, and processing fluids, among others. There is a significant difference in the amount of corrosion depending on the material type. We will inquire about the usage conditions and propose appropriate material types to suppress corrosion. [Main Application Areas] ■ Automotive parts: Electrical components, powder molding mold parts ■ Battery-related: Mold parts for transfer presses, powder molding mold parts ■ Motor-related: Mold parts for motor cores ■ Rolling-related: Rolling rolls, side rolls *For more details, please refer to the PDF materials or feel free to contact us.

• alloy
• Press Dies
• Other molds

Our company contributes to solving the problems faced by our customers, such as improving the lifespan of mold parts. "Chipping occurs on mold parts, leading to damage, and we want to improve this." Do you have such concerns? We first check the damaged areas of the mold, its shape, material type, and usage conditions. If the current material type of the mold is unknown, we conduct a material property investigation to identify the material being used. Based on the confirmed data, we will propose a suitable material type for damage prevention. [Main Application Areas] ■ Automotive parts: Electrical components, powder molding mold parts ■ Battery-related: Mold parts for transfer presses, powder molding mold parts ■ Motor-related: Mold parts for motor cores ■ Rolling-related: Rolling rolls, side rolls *For more details, please refer to the PDF document or feel free to contact us.

• alloy
• Press Dies
• Other molds

Everloy, a specialized manufacturer of cemented carbide, conducts integrated production from sintering to processing of cemented carbide materials. This is a cemented carbide pin-point gate bush that is hard and resistant to wear. It is used in injection molding molds for high-hardness resins, ensuring stable quality and extending the lifespan of the gate bush due to its wear resistance. Custom production is available from a single piece with desired dimensions such as gate angle, hole diameter, and slope. We also accommodate inner surface lapping processing.

• alloy
• Press Dies
• Other molds

A compact type from the Air Blaster series has arrived! This flat-type air nozzle has been developed with the concept of being "the most compact" to meet our customers' space-saving design needs. 【Features】 - Compact design with dimensions of 25mm in length, 30mm in width, and 10mm in thickness, weighing 5g, making it ideal for use in tight spaces. - Saves space during equipment design. - Made of PPS resin, which has excellent heat resistance and chemical resistance (heat resistance temperature: 130°C). 【Applications】 - For draining water and oil from products and parts, blowing away during sorting, removing foreign substances, and cleaning. - For cooling and drying plates, films, cotton materials, pipes, cans, etc., as well as draining and drying surfaces and interiors, and removing dust. - For various applications such as blocking outside air, dust, insects, and foreign substances (air curtains).

• nozzle

Do you have any of these troubles? - I want to improve the chipping that occurs on mold parts, causing damage. - I want to know the countermeasures for parts that are damaged due to corrosion. - I am punching work materials with a carbide punch, but the tip is wearing down rapidly. I want to extend the lifespan of the punch to increase productivity. 　　　↓　　　↓　　　↓　　　↓　　　↓　　　↓ Everloy, a specialized manufacturer of carbide alloys, will solve your problems! For more details, please download and view the "Case Studies for Problem Solving." ★ When you contact us, if you could provide details about your current troubles and what you would like to improve, our specialized staff will make proposals to help resolve them. Please feel free to consult us about anything.

• alloy
• Press Dies
• Other molds

By visualizing the invisible flow, we can identify the causes of issues and simulate improvement measures. Our company utilizes SOLIDWORKS Flow Simulation and ANSYS CFX to undertake various analyses. We also possess experimental equipment for fluid flow, allowing us to conduct verification experiments for analyses. We have numerous analysis cases and insights, so please feel free to consult with us.

• Contract Analysis

Do you have any of these concerns? - The nozzle in use experiences significant performance degradation, such as increased flow rate or disrupted patterns, requiring frequent replacement with new ones. I want to stabilize performance and extend the replacement cycle. - I want to improve the uneven flow distribution of the spray nozzle. - I want to adjust the spray angle and flow rate of the spray nozzle. <Everloy, a specialized manufacturer of spray nozzles, will solve your problems!> For more details, please download and view the "Case Studies of Problem Solving." ★ When you contact us, if you provide details about your current issues or areas you want to improve, our specialized staff will offer suggestions to help resolve them. Please feel free to consult us about anything.

• nozzle

We provide carbide materials used in various wear-resistant parts. EVERLOY's carbide is widely used in molds for the automotive and electrical industries.

• Non-ferrous metals
• alloy
• Press Dies

At EVERLOY (Kyoritsu Alloy Manufacturing Co., Ltd.), we not only work with cemented carbide but also process precision parts made from high-hardness hardened steel, zirconia, alumina, and more. Utilizing our excellent machining technology, we can achieve processing tailored to the desired shapes, whether square or round, in the materials requested by our customers.

• Press Dies
• Processing Contract
• Resin mold

It is used as a mold for press processing of lead frames in many semiconductor manufacturers, as well as for press processing of electrical steel sheets in electric motor manufacturers, and as a powder molding press mold. It excels in the balance between wear resistance and toughness as a mold, as well as the balance between mold life and machinability during precision processing.

• Non-ferrous metals
• alloy
• Press Dies

- A lineup of ultra-fine particle super hard alloys with a wide hardness range (90-94 HRA) - Achieving long life due to high wear resistance

• Non-ferrous metals
• alloy
• Press Dies

- Excellent wear resistance for press processing of stainless materials and workpieces with poor thermal conductivity. - Achieves high hardness, high bending strength, and sharp edges.

• Non-ferrous metals
• alloy
• Press Dies

- Mitigation of damage and coexistence of high hardness in wire electrical discharge machining - Suppression of cracking in wire electrical discharge machining

• Non-ferrous metals
• alloy
• Press Dies

The corrosion resistance of material KD20, which excels in balancing mold life and precision machinability, has been further improved in WD20.

• Non-ferrous metals
• alloy
• Press Dies

- Suppression of damage caused by electrical discharge machining - Suppression of corrosion due to water discharge machining - Suppression of chipping due to impact during press processing

• Non-ferrous metals
• alloy
• Press Dies

- Exhibits excellent lifespan in processing materials prone to galling, such as pure iron and pure copper. - Also excels in resistance to electrical discharge machining and corrosion.

• Non-ferrous metals
• alloy
• Press Dies