吉田ＳＫＴ List of Products and Services

Introduction of Bycoat to meet needs such as: - Residual products on molds - Filling defects in thin-walled molding - Release agent transferring to molded products - Decorative sheets sticking to molds during transfer 'Bycoat' is a system that achieves the ideal functions of "release + wear resistance" by combining "surface treatment technology for inorganic materials" and "surface treatment technology for organic materials." It withstands harsh usage areas such as injection molds, providing reliable lubrication and release properties. Additionally, it is suitable for areas requiring micron-level dimensional accuracy due to its excellent processing dimensional precision. By processing with Bycoat, you can improve release properties, reduce product defects, and enhance productivity. *Product materials and case studies are available for PDF download.

Here is a case study of a certain automotive parts manufacturer. In the process of injection molding epoxy resin under high temperature and high pressure of 150°C, resin adhesion began after about 2,000 shots, necessitating frequent mold changes. The introduction of "Bicoat NYK-01" improved mold life by approximately twice, achieving a significant enhancement in productivity. 【Issues that can be addressed】 ■ Short lifespan of surface treatment for injection molding molds ■ Decreased productivity due to frequent mold changes ■ Resin adhesion issues in high temperature and high pressure environments 【Expected effects】 ■ Achieving approximately twice the mold (surface treatment) lifespan compared to conventional methods ■ Significant reduction in mold change operations leading to increased productivity ■ Reduction in replacement and material costs ■ Stable production due to excellent non-stick and release properties For more details on the case, please refer to the page "Doubling the Durability of Mold Surface Treatment in Automotive Motor Parts Manufacturing." *Product data PDF is available for download.