ダイオーエンジニアリング Product Lineup

The "AeroSorter III" is a device that employs a new type of near-infrared sensor to sort single-material plastics from small-diameter hard mixed plastics. By combining a material identification sensor with high recognition capability and air jet control, it achieves high material purity. Additionally, it can recognize and sort small-diameter materials that have been difficult to identify until now. 【Features】 ■ Capable of sorting materials with high purity ■ Can sort small-diameter materials ■ Immediate response for maintenance ■ Proven systems including pre- and post-processing *For more details, please refer to the PDF document or feel free to contact us.

The "AeroSorter I-R" is a device that sorts specific materials from mixed plastics. As a result, it is possible to build a system that maintains high quality for both applications in the recycling process: material (for reuse as resources) and thermal (for energy recovery). Furthermore, it employs high-speed electromagnetic valves matched with high-performance camera sensors to control the air ejection. 【Features】 ■ Adjustable for purity focus / recovery rate focus ■ Immediate maintenance response ■ Operation control via touch panel (in Japanese) ■ Customizable ■ Indicates the material content ratio of raw materials *For more details, please refer to the PDF document or feel free to contact us.

Dai-O Engineering Co., Ltd. was established in 1972 as an independent entity from the electrical instrumentation division of Daio Paper Corporation. In 2007, it merged with Tokyo Electronic Industry Co., Ltd., and in 2013, it merged with Dai-O Maintenance Co., Ltd. In 2014, it integrated its operations with the maintenance division of Daio Paper Corporation. By utilizing imagination and creativity, we continue to make steady progress as a company that fundamentally supports "Monozukuri Japan." Additionally, while leveraging the characteristics of each business area, we are committed to advancing new businesses and research and development that meet the demands of the times, growing into a company where all employees can share big dreams. 【Business Activities】 ■ Design, manufacturing, construction, and sales of environmental-related equipment ■ Engineering and consulting related to plant systems ■ Contracting, design, construction, and management of construction based on the construction industry ■ Development, design, manufacturing, and sales of electronic control devices and electronic equipment ■ Maintenance, repair, management, maintenance education, and sales related to machinery for industries such as paper and chemicals, and power equipment ■ Installation, repair, management, and sales of electric motors and electrical control devices *For more details, please refer to the PDF materials or feel free to contact us.

The "AeroSorter V" is a device that enables the sorting of black plastic by incorporating a unique high-performance mid-infrared sensor. It is also equipped with a long-lasting specialized lamp. Additionally, it features material recognition software that incorporates the sorting technology developed by our company, allowing for high purity and large-scale sorting. It is expected to improve the recycling efficiency of waste plastics generated from discarded automobiles, waste electronics, and waste office equipment. 【Features】 ■ Equipped with a high-performance sensor that utilizes a wide range of mid-infrared wavelengths ■ Stable material recognition enabled by an automatic calibration function ■ Utilizes sorting know-how developed through the AeroSorter series *For more details, please refer to the materials. Feel free to contact us with any inquiries.

A major feature of the laser filter is its mechanism for automatically removing foreign substances. In general, a slide-type screen changer requires the mesh to be replaced every 5 to 15 minutes, depending on the raw materials, and each replacement takes about 5 minutes. The laser filter eliminates the need for mesh replacement by automatically removing debris with a scraper (rotating blade). **Benefits of Introducing a Laser Filter** - Increased profitability due to improved productivity - The time previously spent on mesh replacement can now be dedicated to pellet production. - In the case of strand systems, the frequency of re-threading plastic strings is significantly reduced. - Reduction in labor costs: The labor costs associated with mesh replacement are no longer necessary. This is particularly effective for plastic raw materials with a high amount of foreign substances. Additionally, there is a backwash type screen changer that automatically removes foreign substances, but compared to the backwash type, the laser filter results in significantly less resin loss. *Meetings and sample tests can also be arranged.* *For more details, please download the PDF below or feel free to contact us using the information provided.*

The "AeroSorter CSM-AI" is a high-precision sorting device equipped with a color and shape identification camera and a metal sensor, capable of instantly detecting and removing foreign objects (such as metals, non-ferrous metals, stones, etc.) that are invisible in near-infrared light from raw materials, significantly enhancing product quality. The AI function (learning capability) allows for improved sorting accuracy. To achieve high purity and high recovery rates in sorting, air injection tailored to the shape of the target can be performed. Additionally, when the target and non-target are in close proximity, it is also possible to exclude the area that is close from the target. 【Features】 ■ Air injection according to shape ■ Sorting of small particle sizes is also possible ■ Operation control via touch panel ■ Sorting tests and maintenance support *For more details, please download the PDF or feel free to contact us.

The "AeroSorter METAL" is a model equipped only with a metal sensor from the AeroSorter CSM-AI. It is a high-precision sorting device that instantly detects and removes materials from automobiles and discarded electronics, significantly enhancing product quality. To achieve high purity and high recovery rates in sorting, air injection is possible according to the shape of the target object. Additionally, when the target and non-target objects are in close proximity, it is also possible to exclude the adjacent area from the target object. 【Features】 ■ Air injection according to shape ■ Sorting of small particle sizes is also possible ■ Operation control via touch panel ■ Sorting tests and maintenance support *For more details, please download the PDF or feel free to contact us.

The "AeroSorter XRT" is a sorting device equipped with dual X-ray sensors, capable of removing specific rare earth recovery materials, fiberglass that hinders the quality of recycled plastics, and fillers such as bromine. In plastics, it can identify bromine and talc, which have been difficult to sort until now, thereby improving the quality of base plastics. The sorting parameters used for sorting can be easily changed by anyone using the touch panel on the control panel. 【Our Unique Features】 ■ Development of a proprietary algorithm ■ Capable of sorting small particle sizes ■ Operation control via touch panel ■ Support for sorting tests and maintenance *For more details, please download the PDF or feel free to contact us.