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  3. 三協製作所 本社事務所
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三協製作所 本社事務所

EstablishmentJuly 1, 1974
capital5500Ten thousand
number of employees48
addressKanagawa/Tsuzuki-ku, Yokohama-shi/4th Floor, Hiramoto Building, 1-28-11 Nakagawa Chuo
phone045-532-4141
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last updated:Sep 26, 2024
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Technology Introduction Technology Introduction
What is CFRP? What is CFRP?
Examples of CFRP applications Examples of CFRP applications
Comparison of properties between CFRP and various materials. Comparison of properties between CFRP and various materials.
Moldable shape Moldable shape
List of Corner Pipe and Round Pipe Molding Types List of Corner Pipe and Round Pipe Molding Types
High rigidity CFRP/metal composite pipe High rigidity CFRP/metal composite pipe
Q&A about CFRP Q&A about CFRP
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Sankyo Manufacturing Co., Ltd. Company Profile

Leave the analysis/design, molding, and processing assembly of products made from difficult-to-machine materials to us.

Sankyo Manufacturing Co., Ltd. conducts analysis, design, molding, and assembly of products made from materials such as plastics, glass fiber reinforced composites (GFRP), carbon fiber reinforced composites (CFRP), and difficult-to-cut materials like non-ferrous metal ceramics. Utilizing processing technologies developed over 40 years, we strive to provide prompt and suitable solutions to meet the diverse needs and requests of our customers, ranging from functional components that support daily life to advanced high-function structural materials. 【Business Activities】 ■ Design, molding, processing, and assembly of various plastics ■ Design, molding, processing, and assembly of various composites ■ Grinding and cutting processing of various new materials ■ Design and manufacturing of automatic machines and conveyors *For more details, please refer to the PDF document or feel free to contact us.

  • plastic
  • Composite Materials
  • Other conveying machines

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[Free Gift!] "FRP Q&A Collection"

We are offering a free collection of Q&A on FRP! It includes typical questions and answers.

Fiber-reinforced composites, unlike other structural materials (often homogeneous materials), exhibit their characteristics in the direction of the fiber orientation. Consequently, the design philosophy naturally changes, and the concept of homogeneous materials often cannot be applied. The "FRP Q&A Collection" includes representative questions and answers that have arisen in the context of processing and manufacturing contracts using fiber-reinforced composites. [Contents] ■1. About Terms ■2. About Costs/Production Period ■3. About Manufacturing ■4. About Material Properties ■5. About the Environment *For details, please request the materials or view the PDF data from the download.

  • fiber
  • Processing Contract
  • Contract manufacturing

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"CFRP long material processing service" *Free helpful materials also provided.

We can process long items with a maximum size of 7m in length and 1m in diameter! We are also offering helpful materials that clearly explain the characteristics and properties of CFRP, as well as comparisons with various materials.

CFRP (Carbon Fiber Reinforced Plastic) is said to be a lightweight, strong, and corrosion-resistant advanced functional material. It possesses excellent mechanical properties and outstanding characteristics derived from its carbon content, making it widely used across various applications. Additionally, we have large-scale equipment that can handle the processing of long items measuring "7m in length and 1m in diameter." ★ We are currently offering a 'CFRP and Various Materials Property Comparison Table' that is useful during the design phase as a gift. ★ This includes explanations of the excellent features and properties of CFRP, as well as comparative materials such as GFRP, AFRP, and aluminum alloys. 【Included Materials (Partial Excerpt)】 ■ Overview of CFRP (Carbon Fiber Reinforced Plastics) ■ Classification and Characteristics of Carbon Fibers ■ High Vibration Damping CFRP Robot Hand * The materials can be viewed by clicking the "PDF Download" button below. * For inquiries such as quotes, please feel free to consult us through the "Contact Us" section.

  • Composite Materials

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Technical booklet "Basic Knowledge of FRP 4" *Free download available

Gathering technical data on the characteristics of fiber-reinforced composites from a practical perspective! For those considering adoption in structural bodies and components.

At Sanko Seisakusho, which consistently handles everything from design, molding, processing, to assembly of composite materials including CFRP (FRP) and general-purpose plastics, we are currently offering a free technical booklet titled "Basic Knowledge of FRP 4," which condenses our molding know-how! The booklet includes explanations on the comparison of FRP characteristics, as well as data on representative reinforcing fibers and chemical resistance properties used in FRP. It is easy to understand for beginners and can also be used as training material! 【Contents】 ■ Comparison of various material properties ■ Representative reinforcing fibers used in FRP ■ Representative matrices used in FRP ■ Chemical resistance properties ■ Outgassing *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Processing Contract
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Technical booklet "Basic Knowledge of FRP 1" *Free download available

A clear explanation of the classification of FRP, design approaches, and representative molding methods!

At Sankyo Seisakusho, which consistently handles everything from design, molding, processing, to assembly of composite materials including CFRP (FRP) and general-purpose plastics, we are currently offering a free technical booklet titled "Basic Knowledge of FRP 1," which condenses our molding know-how! The booklet includes explanations on the classification of FRP, approaches to FRP design, and representative molding methods. It is easy to understand for beginners and can also be used as training material! 【Contents】 ■ Classification of FRP (Reinforcing Fibers) (Matrix) ■ Representative Reinforcing Fibers ■ Differences from Conventional Materials of FRP ■ Approaches to FRP Design ■ Representative Molding Methods of FRP *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Processing Contract
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Technical brochure "Basic Knowledge of CFRP 3" *Free download available

An easy-to-understand explanation of the joining methods for CFRP (FRP) and the design and evaluation methods for joints!

At Sanko Seisakusho, which consistently handles everything from design, molding, processing, to assembly of composite materials such as CFRP (FRP) and general-purpose plastics, we are currently offering a free technical booklet titled "Basic Knowledge of CFRP 3," which condenses our molding know-how! The booklet includes explanations on FRP bonding, representative bonding methods, design of bonded joints, evaluation methods, types of adhesives, and surface treatments. It is easy to understand for beginners and can also be used as training material! 【Contents】 ■ Representative bonding methods (bolts and nuts, welding, adhesion, etc.) ■ Design of bonded joints (adhesion section) ■ Representative evaluation methods (tensile adhesive strength, tensile shear adhesive strength, etc.) ■ Types of adhesives, how to choose, and how to use them *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Processing Contract
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Technical Document "List of CFRP Molding Types" *Free Download Available

A list of molding types for CFRP (FRP) and a clear explanation of the structure of molds for pipe forming!

At Sankyo Seisakusho Co., Ltd., which consistently handles everything from design, molding, processing, to assembly of composite materials such as CFRP (FRP) and general-purpose plastics, we are currently offering a technical document titled "List of Molding Types for CFRP," which condenses our molding know-how, for free! We will provide a list of the molds we possess for molding, including the structure of molds for round and square pipes. This document is easy to understand for beginners and can also be used as training material! [Contents Included] ■ Structure of molds for round pipe molding ■ Molds for round pipe molding ■ Structure of molds for square pipe molding ■ Molds for square pipe molding *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Processing Contract
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Technical booklet "Basic Knowledge of CFRP 2" *Free download available

An easy-to-understand explanation of the molding methods for CFRP (FRP) and their respective advantages and disadvantages!

Our company, which consistently handles everything from design, molding, processing, to assembly of composite materials including CFRP (FRP) and general-purpose plastics, is currently offering a free technical booklet titled "Basic Knowledge of CFRP 2," which condenses our molding know-how! The booklet includes explanations of the advantages and disadvantages of each molding method, as well as their applications, and features a "flowchart" that helps identify the optimal molding method for various needs. It is easy to understand for beginners and can also be used as training material! [Contents] ■ Representative examples of wet molding (Hand lay-up method, RTM method, etc.) ■ Representative examples of dry molding (SMC method, autoclave method, etc.) ■ Advantages, disadvantages, and specific examples of various manufacturing methods ■ Selection criteria for molding methods (flowchart) *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Processing Contract
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Moldable shapes of CFRP: GFRP radar dome

A sandwich structure radome with good radio wave transmission characteristics from L to Ka band is produced using GFRP/honeycomb core or foam core structure, accommodating up to φ9m.

【Overview】 We accept processing into various shapes according to customer specifications. In particular, for round and square pipes, which are often used as structural materials such as trusses, we have a wide variety of molds available for shaping and respond quickly to orders. We can also mold into polygons such as triangles and hexagons, as well as elliptical shapes. ● GFRP Radar Dome We manufacture sandwich structure radomes with good radio wave transmission characteristics from L to Ka band, using GFRP/honeycomb core or foam core structures. We can accommodate sizes up to φ9m. ★ For more details, please request materials or download the documents ★

  • Composite Materials

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Moldable shapes of CFRP: Honeycomb tube

Utilizing the low thermal expansion and lightweight characteristics of CFRP, it will be used for core materials of sandwich structures with minimal dimensional changes and for rectifiers.

【Overview】 We accept processing into various shapes according to customer specifications. In particular, for round and square pipes, which are often used as structural materials such as trusses, we have a wide variety of molds available for shaping and respond quickly to orders. We can also shape into polygons such as triangles and hexagons, as well as elliptical shapes. ● Honeycomb Tube Utilizing the low thermal expansion and lightweight characteristics of CFRP, we use it for core materials with minimal dimensional changes in sandwich structures and for rectifiers. ★ For more details, please request materials or download the documents ★

  • Composite Materials

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Moldable shapes of CFRP: Speaker

A product that applies the structural theory of a radome designed not to degrade the characteristics of radio waves emitted from a radar.

【Overview】 We offer processing into various shapes according to customer specifications. In particular, for round and square pipes commonly used as structural materials such as trusses, we have a wide variety of molds for shaping and respond quickly to orders. We can also shape into polygons such as triangles and hexagons, as well as elliptical shapes. ●Speaker A product that applies the structural theory of radar domes (Radar Dome) that do not degrade the characteristics of radio waves emitted from radar. ★For more details, please request materials or download the documents★

  • Composite Materials

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List of Corner Pipe and Round Pipe Molding Types

List of Corner Pipe and Round Pipe Molding Types

【Overview】 We accept processing into various shapes according to customer specifications. In particular, for round and square pipes, which are often used as structural materials such as trusses, we have a wide variety of molds available for shaping, and we respond quickly to orders. Additionally, shaping into polygons such as triangles and hexagons, as well as elliptical shapes, is also possible. ● List of molds for square and round pipes The wall thickness of the products can be set arbitrarily from 0.5mm. *For more details, please visit our website. ★For more information, please request materials or download the documents★

  • Processing Contract

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CFRP moldable shape: X-ray transparent medical bed

An X-ray transparent medical bed utilizing one of the characteristics of CFRP, which is X-ray permeability and high rigidity. It has a sandwich structure with foam material used as the core.

【Overview】 We offer processing into various shapes according to customer specifications. In particular, for round and square pipes, which are often used as structural materials such as trusses, we have a wide variety of molds available for shaping, and we respond quickly to orders. We can also shape into polygons such as triangles and hexagons, as well as elliptical shapes. ● X-ray Transparent Medical Bed An X-ray transparent medical bed utilizing one of the characteristics of CFRP, its X-ray transparency and high rigidity. It features a sandwich structure with foam material used as the core. ★ For more details, please request materials or download the documents. ★

  • Composite Materials

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Moldable shapes of CFRP: Honeycomb sandwich panel

Manufacturing lightweight and high-rigidity honeycomb sandwich panel structural products used in aircraft structures and artificial satellite structures.

Moldable Shapes of CFRP [Overview] We process various shapes according to customer specifications. In particular, for round and square pipes commonly used as structural materials such as trusses, we have a wide variety of molds available and respond quickly to orders. We can also mold into polygons such as triangles and hexagons, as well as elliptical shapes. ● Honeycomb Sandwich Panels We manufacture lightweight and high-rigidity honeycomb sandwich panel structures used in aircraft and satellite structures. ★ For more details, please request materials or download the documents. ★

  • Composite Materials

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Moldable shapes of CFRP: Long CFRP roller tube

Longitudinal elastic modulus: maximum 350 GPa / Tube outer diameter finished with cylindrical grinding to a precision of Φ±0.05 mm / Maximum outer diameter Φ350, length 3.5 m.

【Overview】 We accept processing into various shapes according to customer specifications. In particular, for round and square pipes commonly used as structural materials such as trusses, we have a wide variety of molds for shaping and respond quickly to orders. Additionally, we can also shape into polygons such as triangles and hexagons, as well as elliptical shapes. ● Long CFRP Roller Tube * Longitudinal elastic modulus: up to 350 GPa * Tube outer diameter finished with cylindrical grinding to a precision of Φ±0.05mm * Maximum outer diameter Φ350, length 3.5m (longer lengths can be joined) ★ For more details, please request materials or download the documents ★

  • Composite Materials

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Moldable shapes of CFRP: Long rectangular tube beam

High-rigidity CFRP (maximum elastic modulus in the length direction: 350 GPa) long square tubes (up to 6 meters in length) for industrial equipment are now available due to increased demand.

【Overview】 We process various shapes according to customer specifications. In particular, for round and square pipes, which are often used as structural materials such as trusses, we have a wide variety of molds available for shaping, and we respond quickly to orders. We can also shape into polygons such as triangles and hexagons, as well as elliptical shapes. ● Long Square Tube Beams We can manufacture long square tube beams made of CFRP with high rigidity (maximum elastic modulus in the length direction: 350 GPa), which is increasingly in demand for industrial equipment, with lengths of up to 6 meters. ★ For more details, please request materials or download the documents ★

  • Composite Materials

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Moldable shapes of CFRP: Irregular cross-section tubes

CFRP molding of tubes with free-form cross-sectional shapes is possible. Molding into polygons such as triangles and hexagons, as well as elliptical shapes, is also possible.

【Overview】 We offer processing into various shapes according to customer specifications. In particular, for round and square pipes, which are often used as structural materials such as trusses, we have a wide variety of molds available for shaping and can respond quickly to orders. We can also shape into polygons such as triangles and hexagons, as well as elliptical shapes. ● Irregular Cross-section Tubes Using our unique internal and external molding method, we can create CFRP tubes with flexible cross-sectional shapes, as shown in the photo. ★ For more details, please request materials or download the documents ★

  • Composite Materials

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Large-diameter GFRP pipe

Light, strong, non-bending, small induction heating, vibration damping, improvement of dangerous rotational speed.

●This is glass fiber reinforced plastic, a representative material of FRP. It is typically molded by layering on a core called a mandrel, but in order to reduce initial costs, it is formed by bending sheet metal and utilizing its inner surface. ●This is a GFRP pipe with a diameter of 860mm, a height of 1800mm, and a thickness of 12mm. A groove with a width of 1.5mm and a depth of 1.5mm is spirally carved into the outer layer, and metal wire is wound into it. In other words, it serves as a coil winding frame. ★For more details, please request materials or download the documents★

  • Composite Materials

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High rigidity CFRP/metal composite pipe

High rigidity CFRP/metal composite pipe

【Features】 ● The surface has metallic properties (surface modification) ● Lightweight and high rigidity high-rigidity CFRP/metal composite pipe 【Main composite pipe shapes available】 (1) Standard products can be made with dimensions and shapes of surface materials available in the market as "ferrous and non-ferrous" materials. (2) For special shapes, we can accommodate requests through homing, so please consult us separately. (3) Can be produced up to 5 meters. ★ For more details, please contact us ★

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Comparison of properties of CFRP and various materials

Free download of technical materials! A clear explanation of the characteristics and properties of CFRP and comparisons with various materials!

CFRP (Carbon Fiber Reinforced Plastic) is said to be a lightweight, strong, and corrosion-resistant advanced functional material. Due to its excellent mechanical properties and outstanding characteristics derived from carbon, it is widely used. This document not only explains the excellent features and properties of CFRP but also includes comparative materials with various materials such as GFRP, AFRP, and aluminum alloys. We hope this will be helpful in your material selection! [Featured Materials (Partial List)] ■ FRP Advanced Composite Materials ■ High-Performance Metals ■ Performance Engineering Plastics ■ Inorganic Materials *For more details, please download the catalog or contact us.

  • Composite Materials

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CFRP

By utilizing anisotropy and heterogeneity, there are advantages such as lightweight, high rigidity, high strength, high thermal conductivity, low thermal expansion, conductivity, and X-ray permeability.

CFRP is... It is the most attention-grabbing material among advanced composite materials (ACM). It is manufactured by molding and processing carbon fibers with matrix resins such as epoxy and polyimide, and it is also a material designed according to the type, orientation, and combination of carbon fibers to meet specific applications and required characteristics. Its features leverage anisotropy and heterogeneity to provide advantages such as: - Lightweight (about 1/5 of steel) - High rigidity (about twice that of steel) - High strength (equal to or greater than steel) - High thermal conductivity (1/2 to 1/3 of steel) - Low thermal expansion (1/10 of steel) - Conductivity - X-ray transparency Since the emergence of CFRP, our company has focused on it, conducting extensive research on design and processing, and we take pride in being at the top level in the industry regarding CFRP design and processing. For more details, please request materials or download the documents.

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Moldable shapes of CFRP: Optical equipment housing

We will manufacture enclosures and structural products with minimal dimensional changes at temperature, utilizing the low thermal expansion characteristics that are one of the features of CFRP.

【Overview】 We accept processing into various shapes according to customer specifications. In particular, for round and square pipes, which are often used as structural materials such as trusses, we have a wide variety of molds available for shaping and respond quickly to orders. We can also shape into polygons such as triangles and hexagons, as well as elliptical shapes. ● Optical Equipment Enclosures We utilize the low thermal expansion properties of CFRP to manufacture enclosures and structural products that have minimal dimensional changes with temperature. ★ For more details, please request materials or download the documents ★

  • Composite Materials

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Moldable shapes of CFRP: Specially shaped molded products

We will mold CFRP, GFRP, and other molded products with a free-form opening surface.

【Overview】 We accept processing into various shapes according to customer specifications. In particular, for round and square pipes commonly used as structural materials such as trusses, we have a wide variety of molds available for shaping and respond quickly to orders. We can also shape into polygons such as triangles and hexagons, as well as elliptical shapes. ●Special Shaped Molded Products We mold CFRP, GFRP, and other products with unique shapes featuring versatile opening surfaces, as shown in the photo, using our distinctive internal and external pressure molding method. ★For more details, please request materials or download the documents★

  • Composite Materials

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Moldable shape: Long hollow square tube for robot hand and fork.

Manufacturing hollow-shaped tubes with various cross-sectional shapes and a maximum elastic modulus of 350 GPa in the length direction, required for long robot hands and forks.

【Overview】 We accept processing into various shapes according to customer specifications. In particular, for round and square pipes commonly used as structural materials such as trusses, we have a wide variety of molds for shaping and respond quickly to orders. Additionally, we can also shape into polygons such as triangles and hexagons, as well as elliptical shapes. ● Long hollow square tubes for robot hands and forks We manufacture hollow tubes with various cross-sectional shapes and a maximum elasticity of 350 GPa in the length direction, which are necessary for long robot hands and forks. 【The robot hand using a square tube assembly structure is our utility model】 ★ For more details, please request materials or download the documents ★

  • Composite Materials

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What is CFRP / Carbon Fiber Reinforced Plastic?

Composite materials are materials that are "designed"! We take pride in being at the top level in the industry when it comes to the design and processing of CFRP.

CFRP, or carbon fiber reinforced plastic, is a lightweight, strong, and corrosion-resistant advanced functional material. Our company is committed to being the best partner for our customers' product development, engaging in total application development from processing to design and assembly. We not only focus on speedy and low-cost development but also continuously study cutting-edge materials to provide optimal solutions for our customers' development plans. 【Technology Introduction】 ◆ A lightweight and high-rigidity CFRP robot hand that reduces amplitude half-life to "1/3" We have developed a structural product with high vibration damping properties without compromising on lightweight and high rigidity in a CFRP square tube structure hand. *Comparison results with our existing structural products are available in the downloadable materials.

  • Composite Materials

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CFRP moldable shapes: Robot hand and fork for liquid crystal manufacturing equipment.

Design and manufacture of a lightweight and high-rigidity robot hand and fork using hollow CFRP angle tubes and solid structures.

【Overview】 We accept processing into various shapes according to customer specifications. In particular, for round and square pipes, which are often used as structural materials such as trusses, we have a wide variety of molds available for shaping and respond quickly to orders. We can also shape into polygons such as triangles and hexagons, as well as elliptical shapes. ● Robot hands and forks for LCD manufacturing equipment We design and manufacture lightweight and high-rigidity robot hands and forks using CFRP hollow square tubes and solid structures. ★ For more details, please request materials or download the documents. ★

  • Composite Materials

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Examples of CFRP applications

Examples of applications tailored to mechanical properties, thermal properties, and electrical properties are described on the HP website.

●This is an example of CFRP applications. On our website, examples of applications tailored to the characteristics listed below are provided. Please take a look. ●Mechanical Properties - Lightweight, high rigidity, high strength - Vibration damping ●Thermal Properties - High thermal conductivity - Low thermal expansion ●Electrical Properties - Conductivity ●X-ray Properties - X-ray permeability ●Chemical Properties - Corrosion resistance, chemical resistance, weather resistance - Reactivity ●Others - Low outgassing - Good shape moldability ★For more details, please request materials or download the documents★

  • Composite Materials

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Moldable shapes of CFRP: Metal composite pipe

Products designed for specific applications by coating the outer layer of CFRP with metal to enhance surface properties such as chemical resistance, appearance, and electrical conductivity.

【Overview】 We offer processing into various shapes according to customer specifications. In particular, for round and square pipes, which are often used as structural materials such as trusses, we have a wide variety of molds available for shaping and respond quickly to orders. We can also shape into polygons such as triangles and hexagons, as well as elliptical shapes. ● Metal Composite Pipe (Patent Pending) We create products designed for surface modification, such as chemical resistance, appearance, and electrical conductivity, by coating a metal layer over a CFRP outer layer, tailored to specific applications. ★ For more details, please request materials or download the documents ★

  • Composite Materials

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CFRP irregular cross-section tube

In addition to "round" and "square," tubes with various cross-sectional shapes can be created!!

There are various methods for molding composite materials, but generally, it is done through external pressure molding. The irregular cross-section tubes can be molded using our unique internal pressure molding method, allowing for the formation of CFRP tubes with various cross-sectional shapes, such as polygons, as shown in the photo. FRP can be considered the only material that allows for the design of variable thickness structures among structural materials. Therefore, it is necessary to integrate the structure as much as possible, avoid secondary bonding, and ensure a compact structural design. *For more details, please download the PDF or contact us.*

  • Other industrial robots

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Optical equipment housing

Carbon fiber is a material with a "negative" coefficient of linear expansion!

●Optical Equipment Housing Utilizing the low thermal expansion properties, which is one of the characteristics of CFRP, we will manufacture housings and structural products with minimal dimensional changes at varying temperatures. 【Overview】 The relationship between the lenses and the tube of a telescope is similar to the structure of the human eye. The lens of the eye, known as the crystalline lens, can change its thickness through the ciliary body, allowing it to adjust the retinal image. In a telescope, the tube can be considered analogous to the retina. However, in telescopes, any displacement in the diameter of the tube can lead to critical defects. Carbon fibers have a negative linear expansion coefficient when considered individually, so it is expected that by orienting them appropriately, we can create structures with “±0” expansion, meaning that the expansion and contraction due to temperature changes will be minimal. ★For more details, please request materials or download the documents★

  • fiber

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Monocoque structure product

Compact design that minimizes secondary bonding for irregular and special shapes!

FRP can be said to be the only material that allows for variable thickness design among structural materials. Therefore, it is necessary to integrate the structure as much as possible, avoid secondary bonding, and pay attention to designing a compact structure. ★For more details, please request materials or download the documents★

  • fiber

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Tornado-type wind turbine

A windmill with a unique shape that rotates in opposite directions up and down!!

● Unlike conventional wind turbines, the uniquely shaped blades of this turbine rotate in opposite directions, which reduces efficiency loss due to convection and allows for power generation even in light winds. Additionally, it is constructed from materials with good radio wave permeability, making it less likely to cause radio interference even in environments where various frequency bands are present. ● Wind power generation is the most economically viable and efficient among renewable energy sources, showing a global growth rate of over 20% annually. To improve power generation efficiency, wind turbines have been made larger, but in recent years, there has been a shift towards pursuing efficiency by changing the shape of the blades. Our GFRP structure is used in the wings of this generator.

  • fiber

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Speaker

CFRP polyhedron, with acrylic foam inside!

● A product that applies the structural theory of radar domes (Radar Dome) that does not degrade the performance of radio waves emitted from the radar. Speakers also require a structure that transmits a certain frequency band without loss, just like radio waves. Care must be taken in the selection of hardeners that increase “tanδ” in matrix resins, as well as in preventing the contamination of impurities. ● As the frequency increases, the wavelength shortens, necessitating a thinner cover; however, this simply reduces mechanical strength. Therefore, materials with high specific rigidity and specific strength are advantageous. Additionally, since the transmittance changes depending on the angle of the incident radio waves, a larger diameter is preferable for spherical radar domes. ★ For more details, please request materials or download the documents.

  • fiber

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Special-shaped molded products

It is possible to create difficult-to-form shapes such as "offset meat" and "serpentine shapes"!

Specially Shaped Molded Products We mold CFRP, GFRP, and other products with flexible opening surface shapes, uneven thickness, and serpentine shapes, as shown in the photo, using our unique internal pressure molding method. CFRP, familiar in golf and fishing rods, is increasingly being used as a substitute for special metals in industrial applications and has recently gained widespread use as a replacement for iron and aluminum. ★For more details, please request materials or download the documents★

  • others

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Long roller tube

Improvement of dangerous rotational speed! Explosion-proof effect!

● Long-Length CFRP Roller Tube * Longitudinal Elastic Modulus: Maximum 350 GPa * Tube outer diameter finished by cylindrical grinding with a precision of Φ±0.05mm * Maximum outer diameter Φ350, length 3.5m (longer lengths require joining) ★ For more details, please request materials or download the documentation ★

  • fiber

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Fork for semiconductor manufacturing equipment

Lightweight and flexible, with improved vibration damping performance!

● We accept processing into various shapes according to customer specifications. Although it may not be apparent from the exterior, the interior can have a lattice structure or foam structure, and it is also possible to embed vacuum piping. When compared to aluminum of the same dimensions, improvements of approximately 50% in both amplitude and damping time can be expected. ● Many robotic forks adopt a scalar method, but when transitioning from one command to the next, vibrations must converge. This series of movements constitutes the takt time and serves as an indicator of production efficiency. Carbon fiber has a very high natural frequency, making it a suitable material for these applications. ★ For more details, please request materials or download the documents ★

  • fiber

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"Snow cave" made from high-strength carbon fiber, high-rigidity carbon fiber, washi paper, and aluminum alloy.

The light of "healing" that leaks from geometric line drawings!

● Due to the freedom of shaping and the inherent mechanical properties of composite materials, their application in interiors and lifestyle products has begun to gain popularity. It seems that "snow lanterns" have a meaning beyond just providing light for living, such as creating an atmospheric effect through landscape lighting. ● Moldable shapes of CFRP We accept processing into various shapes according to customer specifications. This product is made from high-strength carbon fibers, high-rigidity carbon fibers, washi paper, and aluminum alloy. ★ For more details, please request materials or download the documents ★

  • fiber

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Long rectangular tube beam

"About 1/5 the weight of steel and more than twice as strong" - Providing CFRP materials in optimal condition!

● Long-length angle tubes can be designed for a maximum elastic modulus of 350 GPa in the length direction. The length can be up to 5000 mm for monolithic molding, and beyond that can be accommodated through joining. 【Technical Introduction】 ◆ A lightweight and high-rigidity CFRP robotic hand that reduces amplitude decay time to "1/3" We have developed a structural product with high vibration damping characteristics without compromising on lightweight and high rigidity in CFRP angle tube structure hands. *Comparison results with our existing structural products are included in the downloadable materials. ★ For more details, please request materials or download the documents ★

  • fiber

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Racing bicycle saddle

Hybridization of PAN-based fibers and pitch-based fibers! Even without drawings, if there is a shape that serves as a former, it can be used to replicate it with approximate accuracy.

●Shape possibilities for CFRP We can process various shapes according to customer specifications. This product is a replica of a product loaned by the customer. Even without drawings, if there is a shape that serves as a former, we can use it to replicate the item with high accuracy. ●Hybrid structures are applied to laminated structures made from combinations of materials with little difference in elastic modulus, consisting of two or more materials that complement each other's properties. ★For more details, please request materials or download the documents★

  • fiber

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Robot hand frame for liquid crystal manufacturing equipment

The corner tube assembly is our utility model. It is lightweight, rigid, and further improves vibration damping!!

●Long Hollow Square Tube for Robot Hand and Fork We manufacture hollow tubes with various cross-sectional shapes that have a maximum elasticity of 350 GPa in the length direction, necessary for long robot hand and fork types. 【The robot hand using a square tube assembly structure is our utility model.】 【Technology Introduction】 ◆ A lightweight and high-rigidity CFRP robot hand that reduces amplitude decay time to "1/3" We have developed a structural product with high vibration damping properties without compromising the lightweight and high rigidity of the CFRP square tube structure hand. *Comparison results with our existing structural products are included in the downloadable materials. ★For more details, please request materials or download the documents★

  • fiber

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X-ray transparent medical panel

It has excellent radio wave transmission properties! Compared to conventional structures, it is lightweight and can achieve a laminated structure with high bending rigidity.

● X-ray Transparent Medical Bed An X-ray transparent medical bed utilizing one of the features of CFRP, which is its X-ray permeability and high rigidity. It employs a sandwich structure with a foam core material. Compared to conventional structures, it is lightweight and achieves a laminated structure with excellent bending rigidity. 【Overview】 X-rays are more easily transmitted through materials with lower atomic numbers. Since CFRP is composed of elements such as "H" (atomic number: 1), "C" (6), "N" (7), and "O" (8), it can be said to have a much higher transmission rate compared to aluminum alloys and GFRP. The transmission rate of CFRP is about five times that of aluminum alloys. ★ For more details, please request materials or download the documents.

  • fiber

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Metal composite pipe

Commercially available steel pipes can be used! The surface has metallic properties (surface modification), and it is a lightweight, high-rigidity CFRP/metal composite pipe.

**Main Composite Pipe Shapes Available** (1) Standard products can be manufactured using commercially available "steel and non-ferrous" materials for the dimensions and shapes of the surface components. (2) Special shapes can be accommodated through homing, so please consult us separately. (3) Production is possible up to 5 meters. **Overview** We accept processing into various shapes according to customer specifications. In particular, for round and square pipes, which are often used as structural materials such as trusses, we have a wide variety of molds available for shaping and respond quickly to orders. Shaping into polygons such as triangles and hexagons, as well as elliptical shapes, is also possible. ● Long CFRP Roller Tubes * Longitudinal elastic modulus: up to 350 GPa * Tube outer diameter finished by cylindrical grinding with a precision of Φ±0.05mm * Maximum outer diameter Φ350, length 3.5m (longer lengths require joining) ★ For more details, please contact us ★

  • fiber

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Sandwich panel

Indeed, hybrid materials! Composed of skin material and core material, they are integrated through heating and pressurization using methods such as hot press molding and autoclave molding.

Sandwich panels are composed of skin materials and core materials, which are integrated through heating and pressurization using methods such as hot press molding or autoclave molding. Sandwich structures can be broadly classified into honeycomb sandwich structures and foam sandwich structures, depending on the type of core material. Our company is capable of manufacturing either type. Recently, applications in furniture and interior products have also been developed. By using a sandwich structure, when bending rigidity is kept the same, the weight can be reduced to 12-15% of aluminum panels and 20-25% of CFRP (PAN-based cross) panels. ★ For more details, please request materials or download the documents ★

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Hollow square tube for robot hand and fork

Up to 5000mm can be integrally molded!!

CFRP, due to its characteristics of being lightweight, high rigidity, and high vibration damping, is widely used in robotic arms exemplified by liquid crystal transport robot hands. In transport operations, high-precision position control and the damping time of vibrations during transport significantly affect productivity, making it an essential material as a component. ▼ Technology Introduction ◆ A lightweight, high-rigidity CFRP robot hand that reduces the amplitude halving time to "1/3" We have developed a structural component with high vibration damping properties without compromising the lightweight and high rigidity of the CFRP angular tube structure hand. *Comparison results with our existing structural components are included in the downloadable materials.

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