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The 3D printing technology has made remarkable progress in recent years, and metal additive 3D printers are being utilized in various fields due to improvements in precision and cost performance. However, the metal parts produced are integrated with support materials, which means that a separation process is necessary to use them as final products. Many customers utilize STG's wire-cut electrical discharge machining for this separation purpose, and we frequently receive samples and inquiries. *For more detailed information, please refer to the catalog and related links. Feel free to contact us for further inquiries.
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We would like to introduce a case study that addresses the challenges of machining thick materials with height using our "Wire Cut Electric Discharge Machining Contamination Machine." In the cutting of thick materials, we received a request to find a machining method that is cost-effective and to resolve issues such as rough surfaces when cutting with tools. As a solution, we proposed our product, which is priced to be easily integrated as auxiliary equipment, and the simple operability met the necessary requirements for precision and surface roughness, resulting in customer satisfaction. Additionally, we have included machining examples from two companies in the published catalog. [Case Overview (Partial)] ■ Challenges - Cutting with tools results in rough surfaces - Desire to improve cost-effectiveness - Interest in unmanned machining ■ Proposed Solution: Molybdenum Wire Cut Electric Discharge Machining Contamination Machine *For more details, please refer to the PDF materials or feel free to contact us.
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We would like to introduce a case study where we solved the challenges of machining difficult-to-cut materials using our "Wire Cut Electric Discharge Machining Contamination Machine." In difficult-to-cut material processing, it is often the case that "tools do not last long," leading to rapid tool wear. Additionally, the tools themselves are specialized and therefore expensive. We received a request to improve both cost and productivity through automation. We proposed our product, which is easy to introduce as a cost-effective solution, and the simple operability met the necessary requirements for precision and surface roughness, resulting in customer satisfaction. Furthermore, we have also introduced machining examples from two companies in the catalog. [Case Summary (Partial)] ■ Challenges - Tools wear out quickly - Tool costs are not feasible - Hand finishing is acceptable, but rough machining is desired - Aiming to improve cost and productivity through automation ■ Proposed Solution: Molybdenum Wire Cut Electric Discharge Machining Contamination Machine *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce a case study where we solved the challenges of machining keyways for large items and small quantities of various types using our "Wire Cut Electric Discharge Machine, Contamachine." There were requests for machining keyways for large items and small quantities of various types, but we were consulted to find a solution to the issue that broaching is not cost-effective for small quantities. We proposed our product, which is easy to introduce as a cost-effective solution and can accommodate small quantities and various types, and the client was satisfied with this. Additionally, we have included machining examples from two companies in our catalog. 【Case Overview (Partial)】 ■Challenges - Broaching is not cost-effective for small quantities - Cutting tools become damaged with difficult-to-machine materials/thick items - Accuracy is acceptable, but a convenient machining method is being sought ■Proposed Solution: Molybdenum Wire Cut Electric Discharge Machine, Contamachine *For more details, please refer to the PDF materials or feel free to contact us.
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We would like to introduce a case study that addresses the challenges of small-batch, diverse slitting processing using our "Wire Cut Electric Discharge Machining Contamachine." We received a request for slitting processing on a regular basis, but the number of personnel capable of using metal saws or horizontal milling machines has been decreasing, and there was a desire for automation. In response, we proposed our product, which is easy to implement as a cost-effective solution, and its simple operability meets the necessary precision and surface roughness, leading to customer satisfaction. Additionally, we have included processing examples from two companies in our catalog. [Case Overview (Partial)] ■ Challenges - Metal saws cannot accommodate small-batch, diverse needs - Cutting tools become damaged with difficult-to-cut materials or thick pieces - Adequate precision is acceptable, but there is a search for unmanned processing ■ Proposed Solution: Molybdenum Wire Cut Electric Discharge Machining Contamachine *For more details, please refer to the PDF materials or feel free to contact us.
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We would like to introduce a case where our "Wire Cut Electric Discharge Machining Contamination Machine" solved the challenges of small-batch, diverse slit (slitting) processing. - Consideration of processing methods as an alternative to metal saws - Due to the small-batch, diverse nature, purchasing blades suitable for each model requires multiple types - Since high precision is not necessary, we are looking for a method that can be easily operated unmanned Therefore, we proposed our product, and the simple operability met the required precision and surface roughness, satisfying the customer. Additionally, we have introduced two processing cases in the published catalog. [Case Overview (Partial)] ■ Challenges - Processing method as an alternative to metal saws - Due to the small-batch, diverse nature, purchasing blades suitable for each model requires multiple types - Since high precision is not necessary, we are looking for a method that can be easily operated unmanned ■ Proposed Solution: Molybdenum Wire Cut Electric Discharge Machining Contamination Machine *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce a case study that addresses the challenges of key groove machining for large items and small quantity orders using our "Wire Cut Electric Discharge Machining Contamination Machine." - Machining with a key seater becomes expensive. - Due to the small quantity and variety, purchasing tools that fit the specifications requires multiple types. - Since high precision is not necessary, we are looking for an easy method that can be operated unmanned. In response, we proposed our product, which is easy to introduce as auxiliary equipment at an affordable price range, and customers were satisfied with its simple operability and sufficient precision and surface roughness. Additionally, we have introduced two machining case studies in the catalog. [Case Overview (Partial)] ■ Challenges - Machining with a key seater becomes expensive. - Due to the small quantity and variety, purchasing tools that fit the specifications requires multiple types. - Since high precision is not necessary, we are looking for an easy method that can be operated unmanned. ■ Proposed Solution: Molybdenum Wire Cut Electric Discharge Machining Contamination Machine *For more details, please refer to the PDF materials or feel free to contact us.
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We would like to introduce a case where we solved challenges in the layering of metal 3D printing using our "Wire Cut Electrical Discharge Machine Contamination Machine." With the introduction of metal layering 3D printers, we were asked to explore methods for separating metal layers from the base plate. We were looking for solutions to address issues such as rough surfaces caused by cutting with blades. We proposed our product, which is easy to introduce as ancillary equipment at an affordable price range, and the simple operability met the necessary requirements for precision and surface roughness, leading to customer satisfaction. Additionally, we have included processing examples from two companies in the published catalog. [Case Overview (Partial)] ■ Challenges - Cutting with blades results in rough surfaces - As ancillary equipment, the introduction costs cannot be significantly high - The application involves simple processing, such as cutting straight lines ■ Proposed Solution: Molybdenum Wire Cut Electrical Discharge Machine Contamination Machine *For more details, please refer to the PDF materials or feel free to contact us.
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We would like to introduce processing examples using our molybdenum wire-cut electrical discharge machining. For metal 3D printed objects, we can accommodate various materials and shapes of metal laminations, such as Inconel and aluminum. Additionally, in the case of cutting ball bearing outer races, we can perform precise cutting of high-hardness materials, and we can also conduct inspections in a hardened state and manufacture half-split parts. Furthermore, it can be used for cutting inspections of casting quality and hardening depth. 【Processing Examples】 ■ Metal 3D Printed Objects ■ Ball Bearing ■ Cast Iron *For more details, please refer to the related links or feel free to contact us.
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We would like to introduce the features of the molybdenum wire cut electrical discharge machining (EDM) machine that we handle. This machining machine is characterized by its low cost, high speed, and medium precision (0.03mm), offering a "user-friendly experience" and "simple functionality." Additionally, it has excellent cost-effectiveness with medium precision and easy functionality, making it a strong ally in Japanese machining sites if the application is suitable. We will handle everything from quality control to support. [Features] ■ Suitable for cost reduction in medium precision machining ■ We provide total support from product development to quality control and support *For more details, please refer to the related links or feel free to contact us.
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Our company's "Wire Cut Electric Discharge Machining Contour Machine" is a wire cut electric discharge machining machine that utilizes molybdenum wire for repeated use, pursuing cost benefits. 《Do you have these concerns?》 ◇ Struggling with machining hard metals ◇ High machining costs ◇ Want to separate metal layers from 3D printing ◇ Having trouble with small-batch, diverse processing ◇ Want to use it easily for quality inspection and material analysis It features "affordable usability" and "simple functionality" with medium precision. It is used by a wide range of customers, regardless of industry, business type, or scale, from metal processing manufacturers to academic institutions. 【Features】 ■ Wire electrodes are reusable ■ Wire lifespan: up to approximately 100 hours ■ No ion exchange resin required ■ Consumables like power supply blocks are very inexpensive ■ Data reading via G-code and CAD data (DFX) ■ Operation screen in Japanese *For more details, please download the PDF or feel free to contact us.
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