カツロン【本社・本社工場】 List of Products and Services

Turf parking is a grass protection material that contributes to urban greening and parking lot development. It achieves a load capacity of 150t/m², making it suitable for parking passenger cars and more. It contains recycled materials and is Eco Mark certified. It excels in mitigating heat islands and has rainwater permeability, harmonizing with urban environments. 【Product Features】 - Three-dimensional hybrid extrusion molding (international patent obtained) - High greening rate + rainwater permeability - Possibility of sectioning with hexagonal markers - Use of recycled materials → Eco Mark certified 【Environmental Considerations】 - Manufactured using 100% renewable energy (zero CO2 emissions during production) ▶ As an "environmentally friendly greening material" made from renewable energy, its use is advancing in the construction and landscape development fields. For more details, please visit: https://www.katsulon.co.jp/turf-results/

• others

The "Turf Parking TP-2" is a grass protection and support plate designed for heavy loads. It achieves a high strength with a load capacity of 150t/m2. It can withstand vehicles ranging from passenger cars to trucks and golf carts, while preserving beautiful landscapes. Additionally, it features a sophisticated "three-dimensional structure" and, despite its wide and long size of 600mm in width and 2,500mm in length, installation is smooth. Cutting can be easily done with a circular saw or a hand saw. 【Features】 ■ Lightweight (super long size) to prevent unevenness ■ Only 8 plates are needed for the space of one regular car ■ Significantly alleviates the heat island effect and prevents glare ■ Excellent permeability for rainwater, reducing the burden of installing sewer systems ■ Easy and speedy installation *For more details, please refer to the PDF materials or feel free to contact us.

• plastic
• Other environmental equipment

The "Three-Dimensional Hybrid Manufacturing Method" is our patented technology that combines extrusion molding and injection molding. A major feature is its ability to continuously produce long three-dimensional shapes, and we also manufacture "four-dimensional extruded products" with varying thicknesses at regular intervals. Additionally, in "plastic extrusion molding," we produce temporary walkways for construction sites called "Lacrac Road." Made from soft PVC, it is also highly durable. Furthermore, we handle "resin extrusion molding (three-dimensional extrusion)" with our "Cubic Tube (handrail)," which boasts a rich three-dimensional feel, high design quality, and safety. We have numerous achievements in handrails for railway vehicles. 【Product Examples】 ◎ Grass protection & indication plate "Turf Parking TP-2" ■ Material: Soft PVC ■ Size: 600W x 10m roll ◎ "Wave Handrail" ■ Flexibility... Increases grip and enhances safety by conforming when held ■ Design... Seamless diamond-shaped three-dimensional design ■ Flame retardancy... Complies with automotive interior flame retardancy test (FMVSS302) ■ Multicolor... Coloring is flexible due to PVC material *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

This document summarizes "Basic Knowledge of Plastics" by Katsuron Co., Ltd., a manufacturer of resin material application products. It includes detailed information on topics such as "Simple Identification Methods for Thermoplastic Resins" and "PVC Compounds." It also provides an overview of the types and applications of plastics that our company handles. Additionally, our company will be exhibiting at the "13th Automotive World" held at Tokyo Big Sight from January 20 (Wednesday) to January 22 (Friday), 2021. We look forward to your visit. [Contents] ■ Simple Identification Methods for Thermoplastic Resins ■ Types of Plastics ■ PVC Compounds *For more details, please refer to the PDF document or feel free to contact us.

• plastic
• Other polymer materials

Thermoplastic resin refers to polymer materials that soften when heated. The antonym of "thermoplastic resin" is "thermosetting resin." This time, we have summarized the selection points for distinguishing thermoplastic resins. [Contents] ■ Polyvinyl chloride ■ Polyethylene ■ Polypropylene ■ Polystyrene ■ EVOH ■ AS resin ■ Polyamide resin ■ Polyacetal ■ Polycaprolactone *For more details, please contact us or download the catalog.

• plastic

Vinyl chloride compound (PVC) refers to pellets of intermediate material (vinyl chloride resin composition) produced for molding manufacturer factories. [Contents] ■ Composition of the compound ■ Manufacturing methods of the compound ■ Typical molding methods of the compound *For more details, please contact us or download the catalog.

• plastic

A must-see for those considering product development! Katsuron Co., Ltd. is a plastic extrusion molding manufacturer. We will provide you with materials summarizing the types and applications of plastics we handle. [Examples included] ■ ABS resin ■ Polyvinyl chloride ■ Polyethylene ■ Polypropylene ■ Polyurethane, etc. *For more details, please contact us or download the catalog.

• plastic

<Case Studies> - Sliding parts for escalators and elevators - Cases for transporting electronic components (magazine sticks) * We also supply various other industries. * Leave the resin and plastic profile extrusion molding to us. ★ We design and manufacture our own extrusion molds ★

• plastic

This is a resin spring made from highly impact-resistant polycarbonate. It will be delivered in a straight state (rod-shaped), and can be used in a spring shape only in the necessary areas. Production will be done in lots according to the size.

• plastic

We would like to introduce the processing technology of Katsuron Co., Ltd., "Extrusion Molding." Just like making minced meat at a butcher shop, resin (raw material) is fed into the cylinder from the entrance (hopper), and while being heated, the screw rotates to push the resin forward. As the resin is pushed, it melts and is kneaded, then extruded through the die to form the shape of the die. 【Features】 ■ Single Color: Using one extrusion machine to produce products with a single type of material. ■ Multi-Color: Using two or more extrusion machines to simultaneously extrude different materials with varying hardness, colors, and performance in various combinations. ■ 3D Hybrid Method: A method of continuously molding three-dimensional products by combining extrusion molding and injection molding. ■ Insert: A method of inserting a core material from the back of the die and extruding while coating it with resin inside the die. *Please leave other resin and plastic extrusion molding to us. *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine
• Contract manufacturing
• Processing Contract

The "Wave Handrail" is a product that features bumps at regular intervals to make it easier for the hand to fit, in relation to the extrusion of a uniform cross-section. When going up the stairs, you can support your body with these bumps, and when going down, you can slide your hand while ascending and descending. It is believed that even elderly individuals and those with walking difficulties can move with less effort when using wheelchairs or similar aids. 【Features】 ■ Thick sections (bumps) are added at regular intervals compared to straight handrails. ■ The bumps allow for a secure grip. ■ There is a sense of security with features like "less likely to slip" and "easier to support body weight." ■ Even elderly individuals and those with walking difficulties can move with less effort when using wheelchairs or similar aids. ☆ Leave the plastic extrusion molding to us. * For more details, please refer to the PDF materials or feel free to contact us.

• others

Our Turf Parking (parking lot greening protection material) supports environmentally friendly urban development through the greening of parking lots! We have obtained international patents in Japan and the United States for our three-dimensional hybrid manufacturing method (extrusion molding). Our unique extrusion technology allows us to continuously create three-dimensional shapes in an endless manner. It has a load capacity of 150t/m2, making it suitable for green space solutions in parking lots and rooftops, and can be used as a grass protection material for combating global warming. 【Features】 ■ Achieves high strength with a load capacity of 150t/m2 ■ Significantly alleviates the "heat island phenomenon" with a high greening rate ■ Excellent rainwater permeability reduces the burden on sewage systems ■ Eco-mark certified product ■ Freely designable sign with hexagonal markers ☆ Leave plastic extrusion molding to us. * For more details, please refer to the PDF document or feel free to contact us.

• others

Introducing the processing technology of Katsuron Co., Ltd., "Three-Dimensional Extrusion Molding." Our company started with two-dimensional extrusion and progressed from roll forming to hybrid molding that combines extrusion and injection molding, developing the world of three-dimensional extrusion. This technology has advanced to the point where three-dimensional shapes can be expressed solely through extrusion, as seen in wave handrails. [Features] ■ Three-Dimensional Hybrid Method (Extrusion Molding + Injection Molding) - A method developed by our company that combines the advantages of extrusion molding and injection molding. - Capable of endlessly forming three-dimensional shapes. ■ Roll Forming - A roll with patterns carved into it is installed in front of the die. - The roll rotates in accordance with the extrusion speed. - A molding method that transfers the shape of the roll onto the resin. ☆ Leave plastic extrusion molding to us. * For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine
• Injection Molding Machine
• Processing Contract

Katsuron Co., Ltd. handles "wood powder." We blend wood powder (60%) into a PP base. It has the scent of wood, recreates the warmth of wood, and is more resistant to decay than timber. Additionally, it is a material that can also use wood screws. Please feel free to contact us when you need assistance. 【Features】 ■ Blends wood powder into a PP base ■ Has the scent of wood and recreates the warmth of wood ■ More resistant to decay than timber ■ A material that can also use wood screws *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials
• Wood products

At Katsuron, we use "polyester-based elastomers" for extrusion molding. It is a resin that is particularly strong in bending strength and has excellent rebound elasticity. It is suitable for applications such as barrier rods and mud flaps. Our company selects the most suitable materials from various plastics with different properties according to the required product applications and shapes them using the extrusion molding technique. 【Features】 ■ Particularly strong rebound elasticity ■ Strong bending strength ■ Good chemical resistance *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials
• Resin mold
• mat

At Katsuron Co., Ltd., we are engaged in the extrusion molding of "styrene-based elastomers." We use styrene-based rubber (SBC) as the base polymer. This results in a resin that possesses properties similar to rubber. It is suitable for applications such as tubing and exterior materials for plastic cores, and there are grades available that can meet food and medical requirements. ☆ You can rely on us for plastic extrusion molding. 【Features】 ■ Uses styrene-based rubber (SBC) as the base polymer ■ Possesses properties close to rubber ■ Can accommodate food and medical applications *For more details, please refer to the PDF materials or feel free to contact us.

• Other polymer materials
• Resin mold
• tube

At Katsuron Co., Ltd., we use "EVA (ethylene-vinyl acetate)" for extrusion molding. It has excellent low-temperature properties and possesses tear strength and impact strength. It also has superior weather resistance. It is non-toxic and has good release properties with adhesives, making it suitable for applications such as the base material for adhesive mats. It is used in tubes for beverage machines. 【Features】 ■ Excellent low-temperature properties ■ Possesses tear strength and impact strength ■ Superior weather resistance ■ Non-toxic ■ Good release properties with adhesives *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials
• mat

At Katsuron Co., Ltd., we are engaged in the extrusion molding of "ABS." It has good processability. The balance of mechanical strength is excellent, and it is resistant to acids and alkalis. It is suitable for applications such as plastic cores. Please feel free to contact us when you need our services. 【Features】 ■ Excellent balance of mechanical strength ■ Resistant to acids and alkalis ■ Good processability ☆ Leave plastic extrusion molding to us. * For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials

At Katsuron Co., Ltd., we use 'PE/PP' for extrusion molding. It has a low specific gravity (it floats in water) and excellent tensile properties. This familiar resin is used in various applications, including dampers, cable covers, and wire covers. Please feel free to contact us when you need assistance. 【Features】 ■ Good chemical resistance ■ Low specific gravity (it floats in water) ■ Electrical insulation properties ■ Excellent tensile properties ■ A familiar resin used in various applications ■ Tasteless, odorless, and non-toxic *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials
• Resin mold

At Katsuron, we are engaged in the extrusion molding of "PA (nylon-based elastomer)." It has mechanical strength and possesses wear resistance. It also has sliding properties and chemical resistance. It is suitable for applications such as tubes. Please feel free to contact us when you need assistance. ☆ You can rely on us for plastic extrusion molding. 【Features】 ■ Maintains mechanical strength ■ Possesses wear resistance, sliding properties, and chemical resistance * Please leave resin and plastic profile extrusion to us. * For more details, please refer to the PDF materials or feel free to contact us.

• Other polymer materials
• tube

At Katsuron Co., Ltd., we use "PU (urethane)" for extrusion molding. It has mechanical strength and excellent wear resistance. It also possesses low-temperature characteristics and oil resistance. It is suitable for applications such as tubes, fishing lines, belt ribs, and wipers. Please feel free to contact us when you need our services. 【Features】 ■ Has mechanical strength ■ Excellent wear resistance ■ Also possesses low-temperature characteristics and oil resistance * Please leave resin and plastic profile extrusion molding to us. * For more details, please refer to the PDF materials or feel free to contact us.

• Other polymer materials
• tube

At Katsuron, we manufacture extruded products using "olefin-based elastomers." They have excellent weather resistance and can be colored. The compression set is in the 30% range, making it a very rubber-like resin. It has a low specific gravity (below 1), resulting in lightweight products. Since there is almost no impact on acrylic materials, it is also used for securing window frames made of acrylic. It is suitable for car stoppers, window frame packing materials, automotive tubes, and more. Please feel free to contact us when you need assistance. 【Features】 ■ Compression set in the 30% range ■ Very rubber-like resin ■ Excellent weather resistance ■ Can be colored ■ Lightweight ■ Good low-temperature resistance *For more details, please refer to the PDF materials or feel free to contact us.

• Other polymer materials
• Resin mold
• Rubber

At Katsuron Co., Ltd., we perform extrusion molding using "PVC." It is a material with a long history among plastics, offering a wide range of advantages such as chemical resistance, flame retardancy, weather resistance, and low cost. We also accommodate secondary processing. Our company provides "soft," which is suitable for door stops, H rubber, and stair anti-slip applications, and is excellent in processability, allows for free coloring, and is easy to secondary process, as well as "hard" and "foamed" options. 【Soft Characteristics】 ■ Good dimensional stability during extrusion molding. ■ Excellent processability with free coloring. ■ Easy secondary processing. ■ Shore A hardness can be set from 40 to 98 degrees. ■ A versatile and highly excellent material. *Please leave the extrusion molding of resins and plastics to us. *For more details, please refer to the PDF materials or feel free to contact us.

• plastic
• Other polymer materials

<Details of Production Examples> ■Compatible Material: Soft PVC ■Compatible Size: Please consult us *For more details, please contact us or download the catalog.

• plastic

<Details of Production Examples> ■Supported Materials: Soft PVC, TPO, and others ■Supported Sizes: Custom-made according to your requirements We are happy to discuss materials and shapes based on your location and usage. Please feel free to consult with us. *For more details, please contact us or download the catalog.

• plastic

<Details of Production Examples> ■Supported Materials: Soft PVC, Hard PVC, TPU, TPO, Various Elastomers ■Supported Sizes: Please consult us *Please leave resin and plastic irregular extrusion molding to us. *For more details, please contact us or download the catalog.

• plastic

<Details of Production Examples> ■Supported Materials: Soft PVC, Rigid PVC, TPU, TPO, Various Elastomers ■Supported Sizes: Custom sizes available upon request We can accommodate custom orders with various materials up to a width of 700 millimeters. Two-color lamination is also possible. Please feel free to contact us. *For more details, please inquire or download the catalog.*

• plastic

<Details of Production Examples> ■Supported Materials: Soft PVC, TPU, TPO, Styrene, Various Elastomers ■Supported Sizes: Please consult with us We can custom-make pipes, tubes, and connecting pipes in various materials to your desired size and thickness. Feel free to contact us. *For more details, please inquire or download the catalog.

• plastic
• Piping Materials

<Details of Production Examples> ■Supported Material: Soft PVC ■Supported Size: Please contact us Extrusion typically involves forming continuous shapes with the same cross-section, but at Katsuron, we can create "bumps" by varying the cross-sectional shape at regular intervals. If you are considering such shapes, please contact us. *For more details, please inquire or download the catalog.*

• plastic

The "3D Hybrid Manufacturing Method" is a technique developed by our company that combines the advantages of extrusion molding and injection molding. Generally, extrusion molding only shapes the cross-section of a product in two dimensions, but with this method, three-dimensional shapes can be continuously formed. Additionally, our company has obtained a patent for the 3D Hybrid Manufacturing Method technology. 【Features】 ■ Combines the advantages of extrusion molding and injection molding ■ Capable of continuously forming three-dimensional shapes *For more details, please refer to the external link or feel free to contact us.

• Extrusion Machine
• Injection Molding Machine
• Contract manufacturing

We would like to introduce the processing technology of Katsuron Co., Ltd., "Extrusion Molding." Just like making minced meat at a butcher shop, resin (raw material) is fed into the cylinder from the hopper, and while heating, the screw is turned to push the resin forward. As the resin is pushed, it melts and is kneaded, then extruded through the die to form the desired shape. 【Features】 ■ Single Color: Products are made using one extrusion machine. ■ Two Colors: Two extrusion machines are used to simultaneously extrude two different materials with varying hardness, colors, or performance characteristics through the die into a single product. ■ Insert: A core material is inserted from the back of the die, and the resin is extruded while being coated inside the die. *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine
• Contract manufacturing
• Processing Contract

The "Cubic Tube" is an extruded product that achieves a high level of three-dimensionality, design, and safety through three-dimensional continuous extrusion molding. It complies with the automotive interior flammability test (FMVSS302). It features a seamless diamond-shaped three-dimensional design. It is used for handrails in vehicles with high design aesthetics, such as trains. Coloring can be freely adjusted to match the design. It offers flexibility and increased grip, conforming comfortably when held, enhancing safety. 【Features】 ■ Flexibility… Increases grip and enhances safety by conforming when held ■ Aesthetic design… Seamless diamond-shaped three-dimensional design ■ Flame resistance… Complies with automotive interior flammability test (FMVSS302) ■ Multicolor… Free coloring due to PVC material *Please leave the extrusion molding of resins and plastics to us. *For more details, please refer to the PDF materials or feel free to contact us.

• tube

Compared to a straight handrail, this design features thick sections (bumps) at regular intervals, allowing for a secure grip on the bumps. This is particularly reassuring on stairs and ramps, as the varying thickness of the grip provides a sense of stability, making it "less likely to slip" and "easier to support body weight." Additionally, it is believed that elderly individuals and those with walking difficulties can move with less effort while using wheelchairs or similar aids. 【Features】 ○ Unlike standard extrusions with a uniform cross-section, bumps are added at certain intervals to better fit the hand. ○ When ascending stairs, the bumps support the body, while they allow for a smooth descent by letting the hands slide. For more details, please contact us or download the catalog.

• others

The annual CO₂ emissions amount to 2,385t-CO₂ (of which 2,020t comes from electricity) have been visualized, and the introduction of renewable energy has been implemented at the Tochigi factory. By converting approximately 1,150,000 kWh of electricity to renewable energy, it is expected to reduce CO₂ emissions by about 650t. This corresponds to a 32% reduction in Scope 2 emissions, equivalent to the emissions of 300 cars per year. At the Tochigi factory, all production items, including main products, have their manufacturing electricity fully converted to renewable energy. In the future, the introduction of renewable energy is also being considered at the Nara headquarters. Furthermore, the calculation of CO₂ emissions has been completed, including fuel factors such as kerosene, light oil, gasoline, and gas (Scope 1). In order to build a sustainable production system, we are also working on reviewing the energy composition and improving the emission intensity per product. We are promoting initiatives that integrate technology, on-site operations, and management as practical examples that can contribute to building trust with markets and business partners that demand environmental responsiveness, as well as to supply chain evaluations.

• plastic
• Other environmental equipment

The "Turf Parking TP-2" is a plate for grass protection and support that allows for the easy realization of a natural grass parking lot. It can be installed in parking lots for public facilities and stores, as well as on cart paths, walkways, and green spaces. Additionally, we offer various decorative materials that can be used with this product, such as the environmentally friendly plate "Decoration Park." 【Features】 - Lightweight (super long size) to prevent unevenness - Only 8 plates are needed for one vehicle space - Significantly alleviates the heat island effect - Prevents glare - Excellent permeability for rainwater, reducing the burden of installing drainage systems - Available in four colors: green, gray, dark brown, and black (made to order) *For more details, please refer to the PDF document or feel free to contact us.

• plastic
• Other environmental equipment