アルファ・ラバル List of Products and Services

Alpha Laval CultureOne, developed by consolidating the technology and know-how of centrifugal separation for cell recovery from culture media that Alpha Laval has cultivated over many years in the biopharmaceutical process, is a single-use disc-type centrifuge. It achieves gentle cell processing and high product recovery rates, which are characteristics of Alpha Laval's hermetic (completely sealed) centrifuges, even in single-use processes. **Benefits of CultureOne:** - Minimization of cell lysis due to gentle cell processing - Improvement in the clarity of the separation liquid and product recovery rates through efficient separation - Advanced separation in the initial step reduces the burden of downstream purification processes and consumable replacements with filters We also have test units available domestically. Please feel free to contact us.

The disk-type centrifuge achieves an extensive separation sedimentation area of over 10,000 m² with a footprint of just 1 m² by stacking conical (umbrella-shaped) disks (separation plates) that open downward around a rotating axis. This allows for large-scale and high-speed separation in a small space. Hundreds of disks are stacked with a gap of 0.5 mm, and between the disks, centrifugal forces of 5,000 to 15,000 G are applied, allowing separation to be completed instantaneously. Continuous solid/liquid and liquid/liquid separation is possible for particle sizes down to 0.1 microns and specific gravity differences of up to 2%. 【Advantages】 ● Capable of solid/liquid, liquid/liquid, and liquid/liquid/solid separation ● Maximum centrifugal force of 15,000 G ● Particles down to 0.1 microns can be separated without filter aids or coagulants ● Small retention volume allows for quick switching of processing liquids or halting processing ● Automation is extremely simple, reducing labor costs ● Sealed operation is possible when exposure to air is not allowed ● Separation occurs instantaneously, minimizing changes in the processing liquid ● Fully continuous operation allows for long hours of unmanned operation ● Explosion-proof specifications are available ● Extremely small installation space *For more details, please download the catalog or contact us.

Alfa Laval offers a range of solutions that enhance efficiency and ensure solid reliability while keeping total lifecycle costs down. Our goal is to incorporate ongoing innovations in separation technology to continuously improve our customers' daily operations. We sincerely appreciate our customers for their continued support and for being a source of inspiration in our innovative processes. The following items can be viewed in videos on our website: ■ Bactofuge – A positive evaluation from the factory manager of BASF's plant in Germany, a global chemical manufacturer. ■ UniDisc – Revolutionizing the concept of discs by allowing 30% more centrifugal sedimentation area in the same bowl size. ■ Further evolution of hermetic design – Achieving high separation performance and energy savings, taking it to a new dimension with eDrive / eMotion. ■ Centrifuges entering the era of CBM (condition-based maintenance) – Online monitoring of centrifuges with ConditionAlert.

Alfa Laval has been a world leader in industrial centrifuges for over 120 years. Furthermore, through the combination with DSS membranes, Alfa Laval's separation technology can cover a wider range of applications. The separation and purification system "Hybrid Separation," which combines centrifuges and membrane separation proposed by Alfa Laval, contributes to enhancing the added value of your products. For challenging separations, such as liquids with a wide particle size distribution like food and bio-products, complete separation is achieved through the combination of centrifuges and membranes. For more details, please download the catalog or contact us.

The "Alfa Laval Culturefuge 200" is a steam sterilizable hermetic centrifuge designed to separate not only animal and microbial cells but also cell debris and suspended proteins, with a processing capacity of up to 10m³/h. Its unique hermetic structure with a supply inlet at the bottom allows for gentle acceleration of fragile particles, simplifies surrounding equipment, and minimizes turbulence in the feed by incorporating a control valve at the outlet. 【Features】 - Separates cell debris and suspended proteins with a processing capacity of up to 10m³/h - Steam sterilizable - Simplifies surrounding equipment and minimizes turbulence in the feed by incorporating a control valve at the outlet - Maximizes separation efficiency due to the hermetic supply inlet and the special shape of the separator - Hygienic design allows for stationary cleaning *For more details, please refer to the PDF document or feel free to contact us.

Alfa Laval's expert team, "Parts & Service," delivers peace of mind to our customers. "Parts & Service" specializes in maintenance, which is essential for keeping equipment in optimal condition, allowing customers to achieve longer maintenance intervals and extend the lifespan of their equipment, ultimately reducing overall costs.

Alfa Laval is based on three core technologies: heat exchange, separation, and fluid control. These technologies are essential for all industries, and Alfa Laval has established its position as a leading company in these specialized fields worldwide. For more details, please contact us or download the catalog.

Alfa Laval is a solution provider that offers products and engineering to support various industries. For many years, we have contributed to optimizing our customers' process efficiency in fields such as oil, water, chemicals, beverages, food, starch, and pharmaceuticals using heat exchange, separation, and fluid equipment. We provide total solutions for liquid processes with cutting-edge technology, supporting our customers in the pharmaceutical, medical, and protein sectors. We offer total solutions for separation and clarification from milligrams of solids to nanoparticles and ions, as well as liquid/liquid separation with a density difference of up to 2% that do not mix. Additionally, we provide optimal solutions for all thermal processes, including heating, cooling, concentration, evaporation (concentration), and heat sterilization. For more details, please contact us or download our catalog.

A decanter is prepared for separating two-phase and three-phase, ideal for separating products into liquid and solid phases, or for the food industry separating two-phase liquids and solid phases. [Weight 5000kg (11000lbs) • Motor power 30-75kW (40-100HP)]

The Foodec series decanter provides a new level of separation performance for industries such as food and beverage, where strict hygiene standards are required on the manufacturing line. [Weight 350kg (772lbs) • Motor output 4 kW (5.4HP)]

The "ALDEC G3" is an optimal centrifugal sludge dewatering machine for wastewater treatment. It operates with high power while occupying less than half the installation area of conventional machines. It achieves high dewatering efficiency, low noise, and low power consumption. The consumable parts are replaceable, keeping maintenance costs low and allowing for continued use. It can also accommodate ultra-large capacities (over 150m3/hr). 【Features】 ◎ Ultra-compact body ◎ Achieves high dewatering ◎ High power with energy-saving and low power consumption ◎ Reduces coagulant usage ◎ Capable of automatic operation ◎ Reduces maintenance costs 【Examples of Applications】 Public wastewater, sewage, industrial wastewater, leachate, agricultural village wastewater, livestock wastewater, digested sludge, etc. ━━━★Campaign Information★━━━━━━━━━━━━━━━━ You can download the following for free at the 【Catalog Download】 link below: ■ Product Catalog ■ Case Studies ■ Brochure "Decanter Revolution" The above three items are available for free download!! ━━━━━━━━━━━━━━━━━━━━━━━━━━━━━

It generates high centrifugal forces of over 3000G, ensuring reliable dewatering of difficult-to-dewater sludge with poor cohesiveness. By optimizing the rotating body, power costs have also been reduced by 30% compared to conventional models. This model achieves cost competitiveness and short delivery times.

The "P626/636 Type Oil Purifier" is a lubrication oil and fuel oil cleaning system based on the operating principle of a purifier. It has a structure that adjusts the boundary surface between oil and water through the exchange of specific gravity plates in a three-phase separation. While adjustments are necessary each time the properties of the oil or usage conditions differ, the structure is simple and the cost of the equipment itself is low, making it suitable for lubrication oil, distilled oil, and low-density fuel oil applications. 【Features】 ■ Space-saving and high flexibility ■ No need for a working water tank ■ High separation efficiency ■ CentriShoot ■ CentriLock *For more details, please refer to the PDF document or feel free to contact us.

The "S-type Oil Purifier" utilizes the Alcap technology developed by Alfa Laval. This technology continuously measures the moisture content at the oil outlet after purification and automatically opens the water discharge port when necessary. As a result, this product can purify various types of fuel oil. It can be used for heavy fuel oil with a maximum density of 1010 kg/m3 and a maximum viscosity of 700 cSt at 50°C, as well as for applications such as lubricating oil, distillate oil, and low-density fuel oil. 【Features】 ■ Space-saving and high flexibility ■ Alcap technology ■ High separation efficiency ■ CentriShoot ■ CentriLock *For more details, please refer to the PDF document or feel free to contact us.

This document provides an overview of the concept of Alfa Laval's "Fuel Line" and the theories behind its development. It serves as an introductory text on fuel oil treatment and a technical explanation for those interested in the functions and validity of specific components. Additionally, it can be used as a guide on how to design the entire fuel oil supply line to improve fuel oil treatment efficiency and reduce operational costs. [Contents] ■ Marine bunker fuel oil ■ Fuel oil treatment and engine performance ■ Regulatory impacts on ship operations *For more details, please refer to the PDF document or feel free to contact us.

The new ALDEC G3 is a decanter centrifuge that re-evaluates the fundamental performance of centrifugal separation and is created by returning to the original design principles. It significantly enhances separation performance and achieves a 40% energy saving by improving all control variables.

We would like to introduce a case study that achieved maximum beer recovery with minimal energy consumption. Since 2015, a brewery in Europe has been using our "Brew 701 eMotion" as a device for beer clarification. Additionally, since the brewery injects yeast to recover beer, a separator is also necessary to remove a large amount of solids from the beer. Our product perfectly meets this challenging requirement, allowing for beer clarification up to 99.9%, which minimizes the load on the filters. Moreover, the eMotion technology enables us to keep power consumption very low. [Case Study] ■ Installation Site: Brewery, Poland ■ Installed Product: Brew 701 eMotion *For more details, please refer to the PDF document or feel free to contact us.

The cultivation of algae, or "algae farming," holds significant potential to provide effective answers to some of the world's most critical challenges, including the relentless rise in crude oil prices, the competition for resources surrounding the demand for biofuels and food, and the needs of a rapidly growing global population. One of the most anticipated areas is biofuels, which can replace traditional fossil fuels and contribute as an energy source that helps curb the increase in carbon dioxide (CO2) emissions. At Alfa Laval, we offer disc-type centrifuges, decanter centrifuges, and membrane separation devices that can be applied in algae farms, particularly in the fermentation stage of the process. For more details, please contact us or download the catalog.

The patented product IM 15 Rotary Jet Mixer achieves quick and efficient mixing of liquids in the tank with optimal balance. It can also be used efficiently for gas and powder dispersion, making it the most efficient CIP tank cleaning machine on the market.

"CultureOne" is a single-use disk-type centrifuge designed for biopharmaceutical manufacturing processes. With its hermetic design (completely sealed), it gently processes culture media, reducing cell lysis. The "CultureOne Primo," boasting a product recovery rate of up to 99%, is a GMP-compliant solution suitable for the recovery of small batches of cell cultures. Additionally, we also offer the "CultureOne Maxi," capable of handling large volumes. 【Features】 ■ Easily integrated single-use Spincert (rotating body) and tube kit ■ No need for flocculants or filtration aids ■ Efficient separation even with high-concentration culture media ■ Continuous processing in a steady state for the entire batch ■ Automation available using control equipment from Siemens, Allen-Bradley, and DeltaV ■ Low noise level below 67dB (A) ■ Intuitive interface for easy understanding of the overall process *For more details, please refer to the PDF document or feel free to contact us.