服部製作所 List of Products and Services

We would like to introduce our comprehensive finishing machine for matcha tea, the 'SP-1M'. The exhaust from the three air separation machines is separated into air and tea powder by a cyclone, and the cyclone's exhaust is not released outside the machine but circulates within the sealed interior, preventing dust from being expelled. The dust inside the machine accumulates in a collection box at the bottom during cleaning, making it easy to clean. Additionally, the tea powder separated by the cyclone is structured to merge back into the product, achieving a high yield. 【Features】 ■ Structure that does not expel dust outside the machine ■ Consideration for sanitary conditions *For more details, please download the PDF or feel free to contact us.

• Other sorting machines and foreign object removal equipment

We would like to introduce our dielectric separator machines, 'MRS-300/600/900'. By using high-voltage electrodes, we utilize the differences in dielectric constants to separate metals from non-metals. We offer three sizes: 850mm, 1150mm, and 1450mm in width, so please contact us if you have any requests. 【Product Lineup】 ■MRS-300 ・Size (Width × Depth × Height): 850 × 1350 × 1820mm ■MRS-600 ・Size (Width × Depth × Height): 1150 × 1350 × 1820mm ■MRS-900 ・Size (Width × Depth × Height): 1450 × 1350 × 1820mm *For more details, please download the PDF or feel free to contact us.

• Automatic sorting machine

We would like to introduce our electrostatic separator machines 'NF-300/600/900' that we handle. Utilizing charging through mutual friction, these machines can sort resins by type. Additionally, we also offer a "dielectric separator" that sorts metals and non-metals by utilizing differences in dielectric constants. Please contact us if you have any inquiries. 【Product Lineup】 ■NF-300 ・Size (Width × Depth × Height): 820 × 1330 × 1640 mm ■NF-600 ・Size (Width × Depth × Height): 800 × 1330 × 1640 mm ■NF-900 ・Size (Width × Depth × Height): 1100 × 1330 × 1640 mm *For more details, please download the PDF or feel free to contact us.

• Automatic sorting machine

The "AIH Series" is a sorting machine that uses AI-based image processing to precisely remove foreign objects contained in food and pharmaceuticals. Materials thrown from a high-speed conveyor are inspected simultaneously from both sides using a CCD camera. Detected foreign objects are accurately eliminated by the injection of compressed air. By inspecting from two directions, the chances of missing foreign objects or defective products are minimized. It is suitable for inspecting granular products such as food and pharmaceutical tablets, as well as resin and metal parts shorter than 3 cm. 【Features】 - Capable of detecting foreign objects hidden on the back of products or within products at high speed and high precision. - Supports various shapes of raw materials, including complex shapes, and can inspect at a constant speed. - Two models can be selected based on the combination of camera inspection width and resolution. *Free testing is available. Please download the catalog for detailed specifications. Feel free to contact us with any inquiries.

• Automatic sorting machine

We propose a new model that applies the food sorting technology we have cultivated over many years to the recycling and environmental fields. Our "optical sorting machines" are optimized for various materials, including resin material sorting, glass cullet sorting, copper nugget sorting, and the sorting of copper and aluminum. Additionally, we have 89 years of experience with our "electrostatic sorting machines" and "dielectric sorting machines," which were the impetus for our company's founding in 1935, and they demonstrate tremendous effectiveness in sorting resin materials and removing metals from non-metallic materials. Furthermore, we offer a variety of sorting machines for recycling, such as the "air sorting machine," which enables the sorting of materials with minimal weight differences by adopting a suction method. You can see our sorting machines in action at the 2024 NEW Environmental Exhibition, so please stop by. 【Exhibition Details】 Name: 2024 NEW Environmental Exhibition Dates: May 22 (Wednesday) – May 24 (Friday) Time: 10:00 AM – 5:00 PM Venue: Tokyo Big Sight Booth: To be determined Exhibited Products: Optical sorting machine UDH-1-2EE, electrostatic sorting machine NF-315-S, dielectric sorting machine MRS300-S, with demonstrations of all sorting processes. *For more details, please refer to the PDF or contact us.

• Automatic sorting machine

The "AIH Series" is a food sorting machine that achieves high-precision detection and removal of foreign objects through image processing utilizing AI technology. It operates faster than a typical belt conveyor, with CCD cameras capturing materials from both sides as they are ejected from a high-speed conveyor, preventing detection misses of foreign objects buried within the materials. It can detect foreign objects such as plastic pieces, defects in pasta formation, insect damage and shells in almonds and pistachios, as well as spoilage and irregular shapes in vegetables, identifying even slight differences in color and shape. 【Features】 ■ Simultaneous inspection from both sides using CCD cameras ■ Ejector sprays to precisely eliminate foreign objects ■ Detection of slight differences in complex-shaped materials ■ Two models with different detection widths are available *For more details, please refer to the documentation. Feel free to contact us with any inquiries.

• Other food machinery

This document introduces the "color sorting machines" and "foreign matter removal devices" that our company is developing to meet the needs for foreign matter removal in various materials such as food, industrial raw materials, and pharmaceuticals. The introduced products include high-precision devices capable of detecting even slight color differences, AI-equipped machines that can detect foreign matter with different shapes and patterns through image processing, and products equipped with special infrared cameras suitable for detecting foreign matter of the same color, totaling eight products. There are also 21 examples of foreign matter detection and sorting, which can be used to select equipment suitable for various applications. 【Featured Products (Excerpt)】 ■ New Product: AI Sorting Machine "AIH Series" ■ New Product: Special Infrared Camera Color Sorting Machine "UDB-EX Series" ■ High-Resolution Color Sorting Machine for Powders "UDP Series" ■ Color Sorting Machine for Resin Pellets "UDH-D Series" ■ Color Sorting Machine for Wet Foods "UDW Series" and a total of eight models are listed. ■ Detection Examples - Pasta - Leaf Lettuce - Dried Hijiki Seaweed - Daikon Seeds - Abrasives - Resin Pellets (White, Blue, Transparent, Hole-Punched) and a total of 21 types are listed. *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

The "UDW-F series" is a device that inspects cut vegetables from both the top and bottom using a special infrared camera and removes detected foreign objects with pinpoint accuracy using an ejector. It can accurately detect and remove foreign objects of the same color that are difficult to see with the naked eye. There are also models available with color detection functionality that can identify discolored leaves. 【Features of the "UDW-F series"】 ■ Capable of distinguishing foreign objects of the same color that are hard to detect with the naked eye ■ Pinpoint removal using ejectors spaced 5mm apart ■ Color sorting possible with a color CCD camera (only in the EEFF series) *We also offer food foreign object removal devices that support various detection methods. If you are unsure about your selection, please refer to "How to Choose Food Foreign Object Removal Devices with a Flowchart." For more details, please view the catalog from the <PDF download>.

• Automatic sorting machine

The "VS Series" is a vacuum suction sorting machine that demonstrates exceptional sorting power in the removal of foreign substances. Unlike traditional air sorting machines that blow air onto the items using a fan, this machine utilizes a completely uniform airflow that flows into a vacuum tank, and through its suction power, it accurately separates heavy, medium, and light objects into three categories. Items are supplied to the sorting section by an electromagnetic feeder, where heavy objects simply fall down, while light objects are suctioned into the vacuum tank and discharged from the bottom of the tank via a rotary valve. It is equipped with an inverter for fine adjustments. 【Features】 ■ Each sorting section is completely independent, making adjustments easy ■ Exhaust is filtered through a cyclone dust collector to remove dust, preventing indoor air pollution ■ The rotary valve can be easily disassembled with a one-touch mechanism ■ Equipped with casters for easy mobility ■ Custom-made products and different voltage specifications are also available *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

The "HVS Series" is a vibration direction adjustable shifter that can accommodate various foreign object removal needs by selecting the punching diameter and length. The vibration angle can be freely adjusted from horizontal to vertical. We can also manufacture multi-stage models according to customer requests. Please feel free to contact us when needed. 【Features】 ■ Thorough removal of foreign objects with different thicknesses and lengths from the product ■ Capability to accommodate various foreign object removal needs by selecting the punching diameter and length ■ Free adjustment of the vibration angle from horizontal to vertical ■ Multi-stage models can be manufactured according to customer requests *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

The "EMS Series" is an electrostatic magnetic separator that removes foreign substances from food using high magnetic force and static electricity. The machine is compact, making it easy to integrate into production lines. In addition to removing iron and stainless steel particles with a powerful 12,000 Gauss magnetic conveyor, it can also remove dielectric foreign substances such as hair and plastic pieces using a high-voltage charged drum, all in one unit. 【Features】 ■ Removes foreign substances from food using high magnetic force and static electricity ■ Compact design allows for easy integration into production lines ■ Capable of high-precision and high-efficiency removal ■ The belt can be detached with one touch, making cleaning and maintenance easy ■ Electrostatic separation removal items are collected via air transport to a dust collection device *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

The "UDW-F Series" is a foreign object removal device for cut vegetables. It inspects cut vegetables from both the top and bottom using a special infrared camera, detecting foreign objects that are difficult to find with the naked eye. Detected foreign objects are removed precisely by injectors spaced 5mm apart. 【Features】 ■ Inspects cut vegetables from both the top and bottom using a special infrared camera ■ Detects foreign objects that are difficult to find with the naked eye ■ Detected foreign objects are removed precisely by injectors spaced 5mm apart *For more details, please refer to the PDF document or feel free to contact us.

• Other food machinery
• Automatic sorting machine

The "UDW Series" is a color sorting machine for wet food that can be washed with water. In addition to simultaneous inspection from two directions using a full-color CCD camera, it can detect foreign objects of the same color using a near-infrared camera and identify defective products and foreign objects based on their shapes using a shape recognition camera. By manually inputting products to memorize the color range of the products and manually inputting defective products to memorize the color range of the defects, it can automatically create thresholds. Up to 8 types of thresholds can be set for a single variety, and programs for up to 99 varieties can be stored. 【Features】 ■ Full-color CCD camera detects defects from two directions, top and bottom ■ Detects defects as small as 0.2mm x 0.2mm ■ When defective products or foreign objects are detected, the ejector sprays compressed air to eliminate them ■ Washable with water and easy to clean ■ Automatically creates sensitivity thresholds *For more details, please refer to the PDF document or feel free to contact us.

• Other food machinery
• Automatic sorting machine

The "UDS-FM" is an optical foreign matter removal device for tea leaves that can select a versatile model compatible with various types of tea leaves, including dedicated green tea machines, hojicha, and black tea. The dedicated green tea machine uses a near-infrared camera to detect foreign matter without chlorophyll, while a transparent foreign matter detection camera removes transparent foreign substances. The versatile model is equipped with a color camera in addition to the two cameras of the dedicated green tea machine, allowing it to detect and remove foreign matter based on color differences. Additionally, it can be set to a maximum of 99 modes, including sencha mode, matcha mode, and hojicha mode, and when switching modes, it automatically adjusts the sorting conditions by simply reading the number. 【Features】 ■ Dedicated green tea machine and versatile model compatible with various tea leaves ■ Automatic creation of sensitivity thresholds ■ Increased efficiency through combination with air separation machines *For more details, please refer to the PDF materials or feel free to contact us.

• Automatic sorting machine

The "UDS-7 Series" is a full-color CCD camera that detects three wavelengths: red, green, and blue. It determines brightness and hue, and removes items outside the product area. If there are foreign objects that the color camera judges to have brightness and hue equivalent to the product, the foreign object removal camera detects them at wavelengths outside the visible light range and removes them. Injectors (air guns) for removing defective products and foreign objects are arranged with a 5mm pitch, minimizing the number of products removed along with the foreign objects. 【Features】 ■ Flat shooting and CCD camera ■ Detects four wavelengths to distinguish tea leaves ■ Automatically creates sensitivity thresholds ■ High efficiency through combination with air separation machines ■ 14-inch LCD touch panel *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

The "UDS-6 Series" is a full-color camera-based color sorting machine for grains that detects defective products and foreign objects by color differences using front and rear color cameras. It is possible to add one infrared camera at the front and one at the rear, allowing for the simultaneous removal of foreign objects and defective products of the same color. Raw materials are quantitatively supplied by an electromagnetic feeder, and when either camera determines a defective product, it is removed by an ejector using compressed air. 【Features】 ■ Front and rear color cameras detect defective products and foreign objects by color differences ■ One infrared camera can be added at the front and one at the rear ■ Raw materials are quantitatively supplied by an electromagnetic feeder ■ Sensitivity thresholds are automatically generated ■ Up to 99 types of programs can be stored *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

The "UDR-S/UDR-F series" is a color sorting machine for tea leaves and spices that detects and removes foreign objects of different colors using a full-color CCD camera. A dedicated CCD camera for removing same-color foreign objects detects and removes foreign objects that are similar in color to the product. For raw materials with high chlorophyll content, a chlorophyll detection camera (F) is used, while a near-infrared camera (S) is used for other tea leaves. Additionally, by using the air separation machine "VS-N" to pre-remove heavier and lighter foreign objects compared to tea leaves, the amount of rejected products can be minimized, and processing capacity can be increased. 【Features】 ■ Flat shoot and CCD camera ■ Detects four wavelengths to identify foreign objects ■ Easy operation with a liquid crystal touch panel ■ Increased efficiency through combination with air separation machines *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

The "UDP Series" is a color sorting machine designed to detect foreign substances in pharmaceuticals, chemical materials, powdered foods, etc., down to a size of 25μm. A full-color 3CCD camera detects defective products and foreign substances from both the front and back. Raw materials naturally fall on a stainless steel flat chute, allowing for the sorting of various shapes and sizes of materials. It demonstrates overwhelming power in color sorting and foreign substance removal for powdered foods, pharmaceuticals, and industrial raw materials. 【Features】 ■ Capable of detecting foreign substances as small as 25μm ■ Full-color 3CCD camera detects defective products and foreign substances from both directions ■ Defective products detected by the camera are removed by ejectors arranged at a 2.5mm pitch ■ Dramatically reduces the good products removed along with defective ones ■ Easy operation with a liquid crystal touch panel ★ We will be exhibiting at "POWTEX 2024, the 25th International Powder Industry Exhibition Tokyo." Please check the basic information for details. * For more information, please refer to the PDF materials or feel free to contact us.

• Automatic sorting machine

The "UDH-D/SVH PLT Series" is a color sorting machine for resin pellets that allows for easy operation via a liquid crystal touch panel. A high-speed conveyor belt supplies the raw materials to the inspection section with a camera at a constant speed, regardless of the shape of the materials. Additionally, up to 99 types of sorting targets can be set, and when switching modes, the sorting conditions are automatically adjusted simply by reading the number. 【Features】 ■ High-speed conveyor transport and simultaneous two-direction inspection with a camera ■ Easy disassembly and cleaning of product contact parts ■ 10.4-inch liquid crystal touch panel ■ By combining the number of cameras and the inspection width, it is possible to freely select the minimum detection size (25μm or 50μm) and processing capacity (250kg/h to 2000kg/h) *For more details, please refer to the PDF materials or feel free to contact us.

• Other conveying machines
• Automatic sorting machine

The "UDH/UDBEX series" is a foreign object removal device that detects foreign objects using a special infrared camera and a CCD camera, capable of identifying defects as small as 0.1mm x 0.2mm. Through simultaneous inspection with a special infrared camera and a color camera, it can detect foreign objects of different colors, as well as same-color foreign objects that cannot be seen with the naked eye. Additionally, by manually inputting products to memorize the color range of the products and then inputting defective products to memorize the color range of the defects, it can automatically create thresholds. Up to 8 types of thresholds can be set for a single variety, and programs for up to 99 varieties can be stored. 【Features】 ■ Simultaneous inspection with a special infrared camera and a CCD camera ■ Easy disassembly and cleaning of product contact parts ■ 12-inch LCD touch panel ■ One-touch belt replacement ■ Automatic creation of sensitivity thresholds *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

The "UDH/SVH Series" is a compact color sorting machine with a full-color 3CCD camera mounted on a small belt conveyor system. The full-color CCD camera (UDH) or monochrome CCD camera (SVH) detects product defects from one direction above or from two directions above and below. When the camera detects defective products or foreign objects, the ejector (air gun) sprays compressed air to eliminate them. 【Features】 ■ Easy disassembly and cleaning of product contact parts ■ Simple operation with a liquid crystal touch panel ■ High-speed belt conveyor supplies raw materials to the inspection area at a constant speed, regardless of the shape of the materials ■ When the camera detects defective products or foreign objects, the ejector (air gun) sprays compressed air to eliminate them *For more details, please refer to the PDF document or feel free to contact us.

• Other conveying machines
• Automatic sorting machine