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  3. オクギ製作所
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Electronic Components and Semiconductors
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オクギ製作所

addressTokyo/Higashikurume-shi/27, 3-chome, Yahata Town
phone042-471-0867
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last updated:Sep 01, 2020
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Fine wire electrical discharge machining technology for micro and high-precision processing.

Our wire diameter ranges widely from φ0.03 to φ0.25, specializing in more precise processing!

Okugi Manufacturing Co., Ltd. is a small factory specializing in wire cut electrical discharge machining, commonly used in mold manufacturing, for parts processing. We have accumulated the conditions for high-precision metal processing through wire cut electrical discharge machining developed in mold manufacturing, and have applied this technology to enhance our parts processing capabilities. Naturally, unlike mold manufacturing, parts processing must accommodate various materials, so we continuously accumulate processing conditions. Additionally, we have introduced machines capable of processing with a wire diameter of 0.03mm, allowing us to work with various materials and thicknesses. [Technical Features] ■ Knowledge of electrical discharge machining with fine wires - Introduction of machines capable of processing with a wire diameter of 0.03mm - Processing of various materials and thicknesses ■ Thorough quality control - Rigorous product quality management through manufacturing process management and the advancement of new inspection equipment and techniques *Number of defects in 2019: 2 cases (out of approximately 500) *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Micron-level ultra-fine wire cut electrical discharge machining

Processing technology with precision below 3μm! Introduction to ultra-fine wire cut electrical discharge machining.

Okugi Manufacturing Co., Ltd. specializes in ultra-fine wire cut electrical discharge machining at the micron level. "Wire cut electrical discharge machining" is a melting process performed non-contact by flowing current through a wire thinner than a human hair, creating a discharge phenomenon between the wire and a conductive workpiece such as metal. Our company has established high technical capabilities by flexibly transforming our core business in response to changes in the environment. 【Features】 ■ Processing technology with precision below 3μm ■ No load on metals due to non-contact processing ■ Good finish on processed surfaces ■ Capable of processing narrow grooves and small R shapes ■ Reliable production and quality management *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Precision wire cutting processing

Difficult machining processes, such as cutting, are also possible! We specialize in fine precision machining with wire-cut oil processing.

At Okugi Manufacturing, we offer "precision wire cutting processing." Starting with metal press processing, we have been creating molds and conducting press processing for many years. Utilizing our mold processing technology, we specialize in ultra-fine and precision processing with wire cutting machines. We have extensive experience in mold component processing and fine product processing, and we possess various data. We can handle processing for watch-related modules below 0.1, difficult-to-process materials, and slit processing of approximately 0.035mm. [Features] ■ Specializing in fine precision processing with wire cutting oil processing ■ Extensive experience in mold component processing and fine product processing ■ Capable of processing difficult materials and slit processing of approximately 0.035mm *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract

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Technical services for nameplate cutting processing

For many years, we have been manufacturing molds for pp sheet nameplates and performing automatic cutting processing.

For many years, we have been producing molds for pp sheet nameplates and performing automatic cutting processes. The products are made of approximately 0.4 mm thick pc material, and we can handle mass production of about 100,000 units per month.

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Processing Diamond Compacts

It is a product with a diamond compact attached to the extremely hard black part.

This is a semicircular shape processed by wire cutting with a 0.05 mm oil surface. The diameter is 0.268 mm, the depth is 0.134 mm, and the dimensional tolerance is less than 2 μm. It is used in bearings, and each piece is delivered with a measurement sheet attached. The measurement magnification is 100 times.

  • Other electronic parts

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Technical services for 0.03mm slit wire cut oil processing.

Slit processing was done on a super hard 1.5 mm plate as a sample. The two on top were processed with 0.03 wire in the second operation.

The two pieces below are made with 0.02 wire, one done with the first cut and the other with finishing processing. The one above is finished with 0.04, and the one below is finished with 0.03. With this thickness of the plate, a width of up to 0.03 is possible.

  • Other electronic parts

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Technical services for fin shape processing

A 25mm thick SKS with an outer diameter of 40mm, processed with a central hole and shaped like wings all around.

A jig was created, and since there was no approach, it was processed with a full circumference wire. The water wire cutting process, including the central blade processing and outer circumference processing, took about 50 hours in total.

  • Other processing machines

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Technical services wire cut oil processing

I processed 120 grooves of 0.05 on a 10mm brass plate using 0.03mm tungsten wire.

Under normal conditions, there is no processing for 10mm. However, with our expertise, we have created processing conditions that reduce corner rounding and enable the processing of thick plates.

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