今橋製作所 List of Products and Services

This product is a nipple used in medical devices. The material is aluminum, and it has been machined on a lathe. This product does not require complex processing, but it is a request for a short delivery time of one week. Although this product was handled within one week, in the shortest cases, we can respond in about a day and a half. Our company is organized to meet customer requests. We can also accommodate short delivery times, so please feel free to contact us.

• others

This product is a cover used for automobiles (two-wheeled). It is made of stainless steel (SUS304) and has been processed using a lathe. It is a thin-walled product with a thickness of 0.5 mm. Since coaxiality and other factors are also necessary, there is a concern about deformation due to chuck pressure when setting up with standard chucking. Our company possesses extensive know-how in thin-walled processing, making it possible to process such thin-walled products without any issues. If you have any problems with thin-walled processing, please feel free to contact us.

• Other Auto Parts

This product is a component used in industrial equipment. The material is aluminum A5052, and we received a welded product, which we then machined. For products like this one, 3D machining is typically requested from a block, but in this case, it involves 3D processing of a welded item. After welding, thermal distortion inevitably occurs, making the establishment of reference surfaces very important. Since it includes 3D shapes, it is said to be difficult to find a supplier capable of handling welded items with 3D shapes. Our company is also capable of machining welded products. Please feel free to contact us.

• Other Auto Parts

This product is a bush for hot runners used in prototype molds. It is made of 64 titanium (titanium alloy) and has been machined. This product was developed in response to a prototype request with a short delivery time of one week. Our company is structured to meet our customers' requests for delivery times and quality. Please feel free to contact us.

• Other Auto Parts

This product is a pipe used in automotive parts. The material is 64 titanium, which is a difficult-to-machine material. This product was processed from solid round bars into thin-walled pipes using a lathe. It is said that thin-walled processing is difficult because 64 titanium is a material that tends to deform, but our company possesses processing technology that ensures tolerances while suppressing strain. Additionally, at Nownbashi Manufacturing, we can accommodate customer requirements such as concentricity. We also welcome inquiries regarding delivery times and processing, in addition to estimates, so please feel free to contact us.

• Other Auto Parts

This product is a bolt used in energy-related applications. The material used is Inconel 718, which is a heat-resistant alloy. The Inconel 718 used in this product is more difficult to process than the commonly used Inconel 600 due to reasons such as high-temperature strength and hardening. Therefore, processing Inconel 718 requires advanced processing know-how, including tool selection, condition selection, and the use of center-through techniques. Our company specializes in the processing of difficult-to-machine materials, including Inconel, and we have numerous processing achievements. If you have any issues with the processing of difficult-to-machine materials, please feel free to contact us.

• Other energy equipment

This product is a prototype part of a propeller used for hydroelectric power generation. The material is iron (SS400), and it has been machined using a 5-axis machining center. By consolidating the machining process into one step, we have enhanced precision and reduced processing time. Additionally, due to the undulations in the blade section, care must be taken to ensure that cutting tools do not come into contact with the undulated areas during machining. At Numahashi Manufacturing, we offer various proposals to our customers to reduce labor hours and lead times. If you have any issues with part manufacturing, please feel free to consult us!

• Public Testing/Laboratory

This product is a rotating component related to energy plants. It is made of SS400 and has been machined through turning and machining processes. The current product is a half-split item and is a large component with a diameter of over Φ500. Even for products that are beyond our company's size capabilities, we can finish them to their final shape in collaboration with nearby partner factories (with quality assurance provided by our company). The northern region of Ibaraki Prefecture, where our company is located, has many machining companies catering to the energy industry, and we excel at consolidating round and half-split items like this product within the supply chain. If you have any concerns regarding parts manufacturing in the energy or plant sectors, please feel free to contact us.

• Other energy equipment

This product is a head used in lithium-ion battery manufacturing equipment. The material used is SUS316. This product has undergone composite processing through machining and wire cutting. The suction part has been finished with buff polishing. Our company is capable of not only machining but also wire cutting. Additionally, we offer surface finishing such as buff polishing. Please feel free to contact us.

• Lithium-ion battery

This product is a guide used in the manufacturing of lithium-ion battery production equipment. The material used is SUS304. This product has undergone composite processing through machining and wire cutting. Our company is capable of not only machining but also processing with wire cutting. We will manufacture parts using the most suitable processing methods from various perspectives such as shape, material, and application. We also welcome technical inquiries, so please feel free to contact us.

• Lithium-ion battery

This product is a mock-up of a bucket seat frame used in automobiles. It is made of aluminum and processed using a machining center. We received 3D data from the customer and performed the machining through total cutting. Since there is no flat drawing, know-how is required for methods such as material holding during setup. Additionally, as it is a mock-up, a certain level of appearance quality is also required. Our company specializes in 3D machining and can handle complex shapes. If you are facing challenges with complex shapes or 3D machining, please feel free to contact us.

• Other Auto Parts

This product is a part of a turbine rotor blade. Due to its free-form curves and thinness, the key point in manufacturing is to consider warping. Additionally, know-how is required for the setup methods to prevent warping. Our company possesses the know-how to prevent warping and distortion based on our experience and track record. If you are looking for manufacturers who can handle curves and thin-walled processing like this product, please feel free to contact us. At Imabashi Manufacturing, we also accept inquiries regarding design-related issues and processing consultations, in addition to regular estimates, so please don't hesitate to reach out!

• Other energy equipment

This product is an insulating component used in automotive applications. The GFRP (glass epoxy resin) used in this product has excellent electrical properties, adhesion, chemical properties, and dimensional stability, making it widely used for insulators and other applications. However, it is also characteristic that many manufacturers are reluctant to cut it due to issues such as the handling of chips after cutting. Our company has been engaged in GFRP processing for many years and supplies GFRP products to customers in various industries. If you are looking for a GFRP component processing manufacturer, please feel free to contact us.

• Other Auto Parts

This product is a nozzle-type component used in actual hydroelectric power generation equipment. It has some 3D shapes, and we processed it using a 5-axis machining center after receiving the 3D model. In the field of hydroelectric power generation, we have a wealth of experience in manufacturing various components, ranging from prototype development products for mock-ups such as "guide vanes," "stay vanes," "speed rings," "runner blades," and "buckets" to actual machine parts. If you have any issues related to the manufacturing of hydroelectric power-related components, please feel free to contact us.

• Wind turbine

This product involves the machining of turbine-related components used in thermal power generation. The material used is a nickel-based heat-resistant alloy (turbine material). The current product is a large component over 1000mm with a significant amount of machining required, making the selection of tools and machining conditions crucial. Since our establishment, we have numerous achievements in the machining of heat-resistant alloys (such as nickel-based Inconel and Hastelloy), so we possess extensive know-how regarding tool selection and machining conditions. If you are considering machining heat-resistant alloy components, please feel free to contact us!

• nozzle

This product is part of a prototype for new technology development. The material is molybdenum (HRC33) and has been machined. This time, we received a 3D model from the customer and processed it based on that model. The machined surface of the complex R section is quite smooth, allowing us to meet the customer's quality requirements without any hand finishing. Our company has machining technology that ensures high quality. If you have any issues with 3D machining, please feel free to contact us.

• Other Auto Parts

We will process with a 10mm reamer to a depth of 160, creating a clean entrance for guiding the machining. Additionally, in the case of copper products, there may be instances of corrosion depending on handling, so we also carry out careful work regarding post-processing handling. *There tends to be a high demand for machined key parts. Depending on the lot quantity, processing with copper castings is also possible! Please feel free to contact us★

• Generators and transmission motors

This product is a mock-up related to energy (thermal power). It is made of ABS resin and has been processed through cutting. It is a product that pays great attention to thinness (approximately 0.3mm at the thinnest part), and care was taken during processing to avoid deformation. Our company has primarily focused on metal processing, but we are also involved in resin processing. In resin processing, we can also handle precision machining of 3D shapes like this product. If you have any issues with resin processing, please feel free to contact us!

• Other energy equipment

This product is a cover part for motors. The material is gray cast iron (FC200). Our company handles various castings, including aluminum die casting, aluminum castings, cast iron, copper, and stainless steel. ● Design Proposal Our company has a wealth of experience in various fields, including research institutions, without being limited to specific industrial sectors. Utilizing this extensive experience, we can propose cost reductions tailored to our customers' needs. ● Advanced Equipment We introduce new equipment every year to promote automation and labor-saving within the company. This enhances production efficiency, reduces man-hours, and establishes a system that meets our customers' needs for high precision. ● Short Delivery Times We accommodate casting processing with short delivery times, even for single items. If you have any concerns, please feel free to consult us. For other examples, please refer to the related links.

• Other motors

This product is a fixture made of iron (S30CN). The grooves and fit tolerance areas (ф14H7 ф30e7) are processed on a lathe, ensuring a concentricity of 0.02 in certain locations. We provide high-quality products using the latest machine tools such as 5-axis machining centers and 5-axis composite lathes, according to the specifications required by our customers. With the introduction of the CNC 3D measuring machine CRYSTA-Apex V7106, more precise measurements have become possible. We have established a quality assurance system to meet our customers' requests, so please feel free to consult us with confidence. If you have any concerns, please do not hesitate to contact us.

• Processing Jig

This product is an aluminum impeller part for pumps. Our company owns five simultaneous 5-axis machining centers and specializes in processing complex shapes like this product. Based on the know-how cultivated through development and prototype projects in a wide range of fields, including the energy sector, we select optimal processing conditions to deliver high-quality products to our customers. "Since it is an old part, there are no drawings available." "There are no drawings because it is a foreign product." "I would like a consistent response from measurement of only some parts during regular inspections to production." Do you have such concerns? Our company supports reverse engineering! We respond quickly from material procurement to inspection. Please feel free to consult with us first.

• Other pumps

This product is a component related to plant manufacturing. The material is Monel 400 (nickel-based) and was processed from round bars through complete machining. Programming and positioning during the inner diameter processing are key points. The inner diameter has a shape that allows a φ2 hole to pass through the threaded section, so special care is needed during processing as tools may break. Our company has extensive experience in machining difficult materials and complex shapes, and we have been able to process even challenging materials without breaking tools, thanks to our experience and knowledge. We are also capable of handling thin-walled round materials, so please feel free to contact us!

• Other pumps

This product is a mock-up related to energy. It is made of SS400 and has been processed using a composite lathe. In conventional processing methods, after lathe machining, machining with a milling machine is required, which makes it difficult to ensure tolerances, increases the number of processes, and leads to higher costs. Our company is capable of processing using a composite lathe (lathe machining + 3D machining) in a single process, which effectively addresses customer issues such as reducing man-hours and lowering costs. If you are considering parts processing with short delivery times and cost reductions, please feel free to contact us.

• Generators and transmission motors

This is copper (C1020) processed for electrical work used in motors and similar applications. Depending on the purpose, brass may also be used. Our company has a vertical lathe capable of processing up to Φ1200, so we will deliver through the process of "vertical lathe" ⇒ "5-axis machining" ⇒ "non-destructive testing (PT testing)." If you have any concerns or inquiries regarding manufacturing or design, please feel free to consult with us!

• Other energy equipment

This product requires ensuring the contour accuracy of the profile section to control the fluid. To secure the contour accuracy, careful selection of machining procedures and cutting conditions significantly impacts processing precision, necessitating utmost attention. Our company possesses the technical expertise for machining that faithfully reproduces profile shapes and can provide actual measurement data, such as contour accuracy, if necessary.

• Other energy equipment

This is a tool that we made in-house. It was designed to have a tip width of 1.7 mm from a φ12 drill. Based on our experience, we frequently manufacture tools that are not available in the market in terms of size. Sometimes, instead of purchasing jigs and tools, we achieve cost reduction proposals and shorten delivery times by making them ourselves. If you have any issues such as needing products in special sizes or "the tool size doesn't fit, so we can't manufacture it...", please feel free to contact us.

• Other cutting tools

This product is a vacuum lid made of stainless steel (SUS304). After machining, a groove for O-ring installation (reverse taper groove) has been applied to the surface. In addition to semiconductor manufacturing equipment, we have extensive experience in producing parts related to LCD and organic EL technologies. Please feel free to contact us.

• Other semiconductors

This product is a production technology jig (FA equipment) for manufacturing automotive parts. This product is machined from block material using a 5-axis machining center. It features an arc groove with a width of 1.4 mm, and since there is no allowance for clamping, the jig was manufactured for processing. Our company also possesses technologies for manufacturing from jigs depending on the machining shape. At Namihashi Manufacturing, we have numerous 5-axis machining capabilities, allowing us to respond relatively quickly even for 3D-shaped products (as short as about 2 weeks). Additionally, we have implemented a semi-automated 3D quoting system, enabling quick quote responses. This particular project was a request for machining from a block, but if the quantity is large, we can also accommodate with castings (we can also respond from raw materials). If you have any such concerns, please feel free to contact us. What kind of issues are you facing? ◎ I want to process a three-dimensional shape ◎ I don't have any drawings ◎ There is no delivery time, it's urgent ◎ I want to consolidate welding, casting, and surface treatment ◎ I want to reduce processing man-hours and lower costs ◎ There are many scratches on the aluminum... Leave such worries to us! Please contact us first!!

• Other Auto Parts

This product is a nozzle for industrial equipment. It is necessary to drill precision tapered reamed holes in complex directions, and since positional tolerances are also required, we have achieved stable processing by manufacturing jigs for quality stabilization. The combination of "jig design capability" and "high-efficiency processing through 5-axis machining" makes this possible. If you have any difficulties with complex shape processing, please feel free to contact us!

• nozzle

This product is a prototype casing for marine development. The material is aluminum (A5056), and it was processed using a lathe. Due to the thinness of the product, care was needed during processing to avoid distortion. Additionally, the bottom surface of the groove serves as a sealing surface with a Ra of 1.6, and we paid close attention to avoid any scratches during processing. At Numahashi Manufacturing, we have a wealth of experience in processing that prevents scratches and distortion, and we possess know-how gained from numerous experiences. If you are concerned about processing parts that may be prone to scratches or distortion, please feel free to consult with us!

• valve

This product is a component used in generators, turbines, etc. The material is SUS304 (stainless steel) and it has been processed using 5-axis machining. Previously, this product was processed by welding the central rib, but welding requires special skills due to the high loads involved. Given the recent difficulties in skill transmission, we have changed the method from traditional welding to machining from solid material, enabling the "conversion of special skills." Considering the time and management costs associated with the transmission of special skills, for small lot products, machining offers significant advantages in terms of delivery time and quality. Our company also offers technical consultations during the estimation process, so please feel free to reach out to us!

• Generators and transmission motors

This product is an aluminum bracket and other reinforcement parts. It has been processed by machining from an aluminum block. In the field of prototype development for automobiles and motorcycles, there is a high demand for small quantities of various types and short delivery times, so machining from aluminum blocks is the main method, unlike mass production die casting. Our company utilizes original processing optimization systems, such as a semi-automatic estimation system for 3D shapes, a semi-automatic shape recognition system, and automatic drawing of processing jigs, to respond to customer needs for short delivery times. If you are looking for parts manufacturing with 3D shapes and short delivery times, please feel free to contact us.

• Interior parts

The main body of the mask is kept at a thickness of 0.5 mm, and since the tactile part is elongated in shape, it has been processed after careful consideration of clamping methods and tool entry angles. This cutting technology is applied to the development of "lightweight" and "compact" technologies. We are showcasing the "ultimate mask" at various exhibitions, so please take a look when you visit!

• Other Auto Parts

This is a sample of the "Arowana" for the exhibition. It consists of four parts: "Arowana," "Branch," "Bottom," and "Pipe." All parts are made from modeling, and we particularly struggled to create a fluid model that looks like it could swim away, especially including the "Pectoral Fin" and "Tail Fin." Additionally, since each "Fin" is processed as a single unit with the main body, this sample also encapsulates the "preparation know-how" for processing while preventing fin deformation.

• others

This product is a flange used in automotive applications. It is made of SS400 and has undergone composite lathe machining. With composite lathe machining, it is possible to process shapes that require both lathe machining and hole processing, such as flanges, in a single chucking, which reduces the number of processing steps. This leads to cost reduction, and because it is done in one chucking, it also demonstrates significant effectiveness in ensuring tolerances. At Imahashi Manufacturing, we are open to consultations regarding processing and design to meet our customers' needs as much as possible. Please feel free to contact us!

• Other Auto Parts

This product is a SUS316 valve related to spacecraft development. Since burrs and twisted threads are strictly prohibited, careful attention is required during processing as well as after finishing. Our company specializes in precision machining, so please feel free to contact us!

• valve

This product is a mock-up for fluid experiments. Since the reproducibility of the blade section is important, careful attention to the shape is necessary. It is also important to pay attention to the selection of processing tools. After machining, it has been treated with red anodizing. Our company can handle everything from machining to surface treatment in one order. Additionally, we have numerous production achievements not only with companies but also with various research institutions and universities. For more details, please contact us!

• Testing Equipment and Devices

This product is a specially shaped hinge. Due to its irregular shape, it is difficult to ensure dimensional accuracy using conventional clamping methods. By utilizing our processing experience and employing jigs and processing methods suited to the shape, we are able to handle the machining of special shapes as well.

• Other environmental equipment

These are components related to space machinery (elbows). The product is strictly prohibited from having burrs, and expertise is required for the removal of internal burrs. Our company possesses the know-how for burr removal. If you have a processing request for burr-free products, please feel free to contact us.

• Other machine elements

☆Very sticky ☆Low thermal conductivity and easy to weld ☆Tool cutting edges are prone to chipping and also prone to welding defects These are materials referred to as "difficult-to-machine materials," which are known for being very challenging to process. At our company, we have successfully achieved cutting these "difficult-to-machine materials" down to a thickness of 0.08mm based on our unique know-how and extensive experience and track record! A1050 ⇒ 0.05mm, SUS304 ⇒ 0.03mm is also possible!

• Other Auto Parts

Processing was carried out using solid wood through carving. When performing pocket machining with a depth of 160, a special end mill was used to reduce tool chatter. Dovetail grooves were applied to the sides. Since appearance is highly valued, scratches are strictly prohibited.

• Other semiconductor manufacturing equipment

This product is a component for pumps and filters used in industrial equipment. The material is gray cast iron (FC200). Our company has extensive experience in processing cast products (FC, copper, SUS, etc.). We can also accommodate small and medium lot orders! If you have any inquiries beyond quotes, such as design consultations, please feel free to reach out.

• filter

This product is a valve component for industrial equipment. It has been processed using general-purpose lathes and multi-tasking lathes. The surface roughness of the groove section is 【▽▽▽】, meeting the specifications that satisfy our customers. Our company conducts hearings to propose solutions that meet our customers' needs. We welcome any inquiries, so please feel free to contact us with any concerns you may have! ★

• valve

This product is a component used in automobile development. The material is A2017 (duralumin) and has been processed through cutting. The processing of this product is divided into two main steps: turning and milling from cylindrical material. Since processing is carried out using two different machine tools, a significant amount of time is required for setup. However, by consolidating the processes into one using a multi-tasking machine, advantages arise in terms of processing time and precision, allowing for the production of high-quality products. The greater the quantity, the more benefits are realized, so customers looking for medium lot processing of several dozen to several hundred pieces per month are encouraged to consult with us.

• Other Auto Parts

This product is a component used in the nuclear field, machined from Inconel 600, which is known for its heat-resistant alloy properties. Generally, precisely overlapping complex R shapes require complicated 3D machining data using a ball end mill, which significantly increases programming time and machining duration. Our company has many years of machining experience with Inconel and can select the optimal machining conditions. We can derive the optimal machining time and minimize labor hours. If you have any issues with Inconel machining, please feel free to consult us first.

• Other energy equipment