ユテクジャパン List of Products and Services

The "HP/HVOF Spray System JP-8000" is a product that achieves high-quality coating through the adoption of high-speed flame spraying methods, realizing the fundamental principles for high-quality coatings: "high combustion pressure, high gas flow rate, and high-speed particles." By melting powder materials and colliding them with the substrate, a film is formed under compressive stress, resulting in a coating with high density, adhesion, and hardness, while minimizing the oxide content. It can be widely used for improving the corrosion resistance of printing rolls and the wear resistance of conveying screws, among other applications. 【Features】 ■ All operations are touch panel controlled. ■ Each limit is pre-set, and the spraying conditions are registered. With the addition of a data storage device, it also supports the saving and management of spraying conditions. ■ Carrier gas, oxygen, fuel, and cooling water are stored in four separate sections, allowing for safe inspection and adjustment. *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine

The MAG welding flux-cored hardfacing wire 'DO*6070N' exhibits excellent resistance to wear and erosion due to severe abrasion, maintaining reliable hardness even in high-temperature environments of up to 700°C. The submicron particle structure achieves outstanding wear resistance. The hardness in two-layer welding exceeds HRC70, providing stable performance even under harsh conditions. With minimal spatter and no slag, efficient welding is possible. It can be widely used in sites performing wear-resistant hardfacing welding on low carbon steel and low alloy steel. 【Features】 ■ High-temperature performance up to 700°C ■ Excellent resistance to thermal cycling ■ Low friction coefficient without lubrication ■ Contains fine cracks to relieve stress ■ Finishing can be processed with standard grinding wheels without using diamond tools *For more details, please refer to the documentation. Feel free to contact us with any inquiries.

• Welding Machine

The "Xuper Abra Tec 6088J" is a high-quality wear-resistant hardfacing arc rod that contains over 60% tungsten carbide. The tungsten carbide is evenly distributed in the deposit, providing excellent wear resistance. Since tungsten carbide and self-fusing alloy powder are sealed in a nickel tube, it allows for low current operation and faster welding speeds. 【Product Data】 ■ Size (φ): 5.0 ■ Suitable Current (A): 120-140 ■ Polarity: AC/DC (reverse polarity) ■ Hardness HRC: WC particles 68-73, matrix 45-56 ■ Main Components: WC, Ni, CR, B, Si *For more details, please download the PDF or feel free to contact us.

• others

The "MeCaTec Series" is a polymer coating material that excels in the protection and repair of equipment. We offer a wide range of options to choose from based on your needs. 【Product Lineup】 ◎ Wear-resistant and micro-particle erosion-resistant "MeCaWear 300" 　■ Liquid ceramic polymer coating material 　■ Can be easily and smoothly finished with a brush or spray 　■ Contains no volatile organic compounds or solvents ◎ Fast-curing emergency repair paste "MeCaFix 100 Express" 　■ Workable time is about 3 minutes, curing within 1 hour 　■ Suitable for repairing leaks in tanks and pipes, as well as screws ◎ Titanium-containing metal repair putty "MeCaFix 120" 　■ Cures at low temperatures and can be worked without dripping 　■ Highly durable, protecting equipment from wear ◎ Kevlar®-blended wear-resistant compound "MeCaWear A5" 　■ Two-component type that forms an excellent wear-resistant film upon curing 　■ Requires no special tools or heating treatment, versatile in use For more details, please download the catalog or contact us.

• Piping Materials

"MeCaWear 300" is a liquid ceramic polymer coating material specially formulated to prevent wear from severe sliding erosion and fine slurry erosion, while also creating a low-friction surface. Using the MeCaSpray system at a 4:1 volume ratio, it can be easily and smoothly applied with a brush or spray. Additionally, the coating formation technology contains no volatile organic compounds or solvents, which reduces downtime for customer equipment and is designed for a wide range of applications. 【Coating Area】 ■Theoretical coating area for 1L ・1000m2 / 1μm thickness ■Actual coating area ・Theoretical coating area × (100% - loss %) *For more details, please refer to the PDF document or feel free to contact us.

• Repair Agent
• Other consumables

"MeCaWear A5" is a paste-like high-performance polymer coating material that forms a coating with excellent wear resistance when cured. The main components are four: high-performance polymer, silicon carbide particles, angular alumina particles, and bonded Kevlar fibers. Additionally, it does not require special tools or heating for application and can be used for multiple purposes. Furthermore, it is suitable for preventive maintenance of parts before use as well as for repairing worn parts. 【Coating Area】 ■Theoretical coating area for 1kg ・0.42m2 / 1mm thickness ■Actual coating area ・Theoretical coating area × (100% - loss%) *For more details, please refer to the PDF document or feel free to contact us.

• Repair Agent
• Other consumables

"MeCaFix 120" is a metal repair putty that cures at low temperatures and contains stainless steel and titanium. It is designed to protect working surfaces in various orientations without dripping, offering high versatility and protecting your equipment from abrasion, corrosion wear, and corrosive liquids. Additionally, it maintains excellent durability against pressure and distortion while allowing for precision machining, drilling, and threading. 【Coverage Area】 ■ Theoretical coverage area for 1kg ・0.4m2 / 1mm thickness ■ Actual coverage area ・Theoretical coverage area × (100% - loss %) *For more details, please refer to the PDF document or feel free to contact us.

• Repair Agent
• Other consumables

"MeCaFix 100 Express" is a fast-setting emergency repair paste composed of two components used in a 1:1 volume ratio. The working time is 3 minutes, and it hardens within 1 hour. It is suitable for repairing leaks in tanks and pipes, sealing, and regenerating screws, keyways, and shafts. 【Coverage Area】 ■ Theoretical Coverage Area - For 1m²: applying 100g at a thickness of 0.066mm ■ Actual Coverage Area - Theoretical Coverage Area × (100% - Loss %) *For more details, please refer to the PDF document or feel free to contact us.

• Repair Agent
• Other consumables

The "MeCaTec Series" is a polymer coating material that excels in protecting and repairing equipment. We offer a wide range of options to choose from based on your needs. 【Product Lineup】 ◎ Wear-resistant and micro-particle erosion-resistant "MeCaWear 300" 　■ Liquid ceramic polymer coating material 　■ Can be easily and smoothly finished with a brush or spray 　■ Contains no volatile organic compounds or solvents ◎ Fast-curing emergency repair paste "MeCaFix 100 Express" 　■ Working time is about 3 minutes, curing within 1 hour 　■ Suitable for repairing leaks in tanks and pipes, as well as screws ◎ Titanium-containing metal repair putty "MeCaFix 120" 　■ Cures at low temperatures and can be worked without dripping 　■ Highly durable, protecting equipment from wear ◎ Kevlar®-blended wear-resistant compound "MeCaWear A5" 　■ Two-component type that forms an excellent wear-resistant film upon curing 　■ No special tools or heating processes required, versatile in application *For more details, please download the catalog or contact us.

• Repair Agent

The hardening build-up wire is a rare seamless tube type that prevents deformation and crushing, achieving smooth wire feeding and excellent arc stability. It contributes to a reduction in working time and costs with a maximum welding efficiency of 98% and a faster melting speed. A single layer of build-up provides high hardness (HRC 62-67) and sufficient wear resistance. With minimal spatter and fumes, the residual accumulation in the torch is also minimal. This hardening build-up wire is suitable for light impact abrasion wear and erosion wear, making it ideal for brick and tile factories, quarries, mining operations, and cement manufacturing plants.

• alloy

The "Tero Plate" is a wear-resistant plate that has a nickel-based self-fluxing alloy thermally sprayed onto the surface of the base material. The hardened layer has a uniform and excellent hardness, and is smooth and lightweight. The thin plate, with a total thickness of 6.5mm (2mm hardened layer + 4.5mm base material), allows for easy bending, drilling, and bolt installation. Its lightweight nature reduces the burden of transportation, installation, and work at heights, contributing to cost savings. 【Features】 - Suitable for erosion, scratching, and galling wear protection from powders, soil, and fluids. - Due to the nickel-based alloy, it exhibits not only wear resistance but also high corrosion resistance. - Contributes to the longevity of production machinery. - An even thinner and lighter ultra-lightweight type (total thickness of 2.6mm or 3.3mm) can also be custom-made.

• stainless

Our company provides repair services for equipment wear using specialized knowledge and technology through our "Welding and Thermal Spray Construction Repair & Maintenance Services." We utilize techniques such as "welding methods" including arc shielded welding and TIG welding, as well as "thermal spray methods" like arc wire thermal spraying, to propose construction methods tailored to each challenge. We implement problem-solving by maintenance specialists on behalf of our customers, contributing to cost reductions for wear countermeasures. Our welding and thermal spray materials, which possess special functionalities such as improved wear resistance and sliding properties, along with our accumulated know-how in repair construction over many years, have received numerous evaluations, including: - Significantly improved frequency of parts replacement - Longer durability compared to previous repairs - Surprised that this wear and crack could be repaired 【Construction Technology Introduction】 <Welding Methods> - Arc Shielded Welding - TIG Welding - PTA Welding (Stellite, etc.) - Semi-Automatic Welding (Hardfacing, etc.) - Gas Welding - Soldering and Brazing <Thermal Spray Methods> - Gas Flame Thermal Spraying (Self-fusing Alloys, Metalizing) - Arc Wire Thermal Spraying - HVOF Thermal Spraying (Cemented Carbide, Cermet) - Plasma Thermal Spraying (Ceramics)

• Processing Contract

We handle the 'TruForm Metal Powder Material' for 3D printers manufactured by Praxair, USA, which is spherical and has excellent fluidity. It offers consistent density and enables high uniformity in layered manufacturing. By stabilizing the quality of the manufacturing process, it contributes to improved mechanical performance. We have a rich lineup of standard products in Co-based, Fe-based, Ni-based, and Ti-based materials, and we can also accommodate customization of chemical composition and particle size. 【Features】 - Types available for aerospace applications - Supports lot sizes for mass production and development - Spherical particles with smooth flow - Stable supply system ★ We will be exhibiting at the "International Welding Show" starting on April 25 (Wednesday).

• Other metal materials

The "CDP Plate" is a wear-resistant plate that contains very hard carbides. Its surface hardness ranges from HRC 57 to 60, demonstrating stable wear resistance. The hardened layer, which contains a high amount of fine chrome carbide, offers excellent durability against abrasion and erosion wear, as well as strong resistance to severe sediment wear and powder wear. Additionally, it is easy to process, including cutting, bending, joining, and drilling, which has led to numerous applications in various devices such as cyclone and conveyor screws, and mixer bottom plates. 【Features】 ■ Contributes to reducing maintenance labor for equipment with excellent wear resistance ■ Strong durability against abrasion and erosion ■ Easy to process, including cutting, bending, joining, and drilling *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Other metal materials

The "MicroGAP 50 DC" is a plasma welding machine that allows for fine build-up with minimal thermal impact due to low heat input. Thanks to the latest technology, high-quality build-up layers can be achieved from the very first layer. Along with the efficiency of the construction process, the excellent thickness management of the build-up layer and smooth welding beads enable ideal welding, contributing to a reduction in total costs. Additionally, we offer the "GAP Torch E5N," a plasma welding torch for fine build-up, as well as optimal fine-diameter welding materials and optional items for this product. ★ We will be exhibiting at the "21st Mechanical Components Technology Exhibition (M-Tech)" starting from June 21! We will be conducting demonstrations with the actual machine, so please feel free to visit our booth. 【Features】 ■ Fine build-up possible with low current ■ High thermal concentration due to plasma arc ■ Easy parameter setting with a touch panel ■ Welding with minimal dilution and undercut ■ Lightweight, compact, and easy to use For more details, please refer to the catalog or feel free to contact us.

• Other metal materials
• alloy
• Welding Machine

This document is the "Low Heat Input Welding and Thermal Spraying Material Selection Table" for Castolin Eutectic products handled by Yutek Japan. It is filled with useful information for selection, including the characteristics of arc welding rods, gas welding rods, and thermal spraying materials, as well as the properties and application examples of each material. [Contents] ■ Eutectic Low Heat Input Welding and Thermal Spraying Material Selection Table ■ Features of Eutectic Low Heat Input Welding and Thermal Spraying Materials - Arc Welding Rods - Gas Welding Rods - Thermal Spraying Materials ■ Eutectic Thermal Spraying Materials ■ Eutectic Thermal Spraying Systems For more details, please refer to the catalog or feel free to contact us.

• Other metal materials
• alloy
• Welding Machine

"TruForm Metal Powder Materials" are powder materials for additive manufacturing produced by Praxair. Praxair's metal powders, including cobalt, iron, nickel, and titanium, are spherical and exhibit excellent flowability and uniformity. With consistent density and high uniformity in layering, they demonstrate maximum mechanical performance as parts created by 3D printers and play a significant role in meeting the specifications of the final products. 【Features】 ■ Approved for various aerospace-related specifications ■ High flowability ■ Uniform deposition ■ Dense layers ■ Customizable chemical composition and particle size distribution For more details, please refer to the catalog or feel free to contact us.

• Other metal materials
• 3D Printer
• others

The "XHD Series" is a spray-type welding material with flux additives. Arc transfer allows for welding with low heat input, minimizing heat input, resulting in less dilution and producing smooth and uniform weld metal. Additionally, due to its excellent workability, welding time is reduced, and more metal components are fused compared to traditional welding rods, making it economical. 【Features】 ■ Can be applied over a wide range of currents without compromising the properties of the contained metals ■ Capable of handling difficult tasks ■ High yield, resulting in greater productivity ■ Does not burn the rod, allowing for continuous welding ■ Fast welding speed improves the economy of joining, buildup, repair, and wear-resistant treatments For more details, please refer to the catalog or feel free to contact us.

• Other metal materials

"Nano Super Hard Alloy Material" is a welding material based on iron that combines toughness, high hardness, wear resistance, and corrosion resistance. It is composed of several components with iron as the main ingredient, mixed in a special ratio, and the welded layer contains ultra-hard composite carbides (60-70%) in a nano size of less than 0.4μ, forming a sub-micron amorphous ultra-fine structure, resulting in uniform high hardness. [Features] - Uniform high hardness, achieving a hardness of HRc68-69 even near the boundary with the base material - High hardness from the first layer of buildup - A hardened layer with long life and excellent wear resistance - Contains 60-70% composite carbides with ultra-fine structure (less than 4μ) - Buildup layer with toughness - Cracks occur in the welding bead at intervals of 15-25mm, releasing stress For more details, please refer to the catalog or feel free to contact us.

• Other metal materials

The "EuTronic ArcSpray 4HF" is an arc spraying device with outstanding productivity. It uses electricity as the heat source and compressed air for particle transport to spray molten particles and form a coating. The coating thickness is easy to manage, processing time is reduced, and material savings are possible. With low running costs, high spraying speed, and efficiency, it is ideal for spraying large areas or numerous parts. 【Features】 ■ Coating treatment possible for the majority of base materials ■ Minimal metallurgical changes or thermal deformation of the base material ■ Preheating is almost unnecessary ■ Low heat input during spraying ■ No heat treatment required after coating formation For more details, please refer to the catalog or feel free to contact us.

• Other surface treatment equipment

At Yutec Japan, we provide repair services for equipment wear using specialized knowledge and techniques through our "Welding and Thermal Spray Construction Repair & Maintenance Services." We utilize techniques such as "welding methods" like arc welding and TIG welding, as well as "thermal spray methods" like arc wire thermal spraying, to propose construction methods tailored to each challenge. Our maintenance specialists solve equipment issues on behalf of our customers and contribute to cost reduction for wear prevention. Our welding and thermal spray materials, which possess special functionalities such as improved wear resistance and sliding properties, along with our accumulated know-how in repair construction over many years, have received significant recognition. 【Customer Feedback】 ■ The frequency of parts replacement has greatly improved. ■ Repairs now last longer than before. ■ I never thought this wear and crack could be repaired. *For more details, please download the PDF or contact us.

• Processing Contract
• Welding Machine
• Welding robot

The 'SG-100' from Praxair/Tafa is a plasma gun that supplies material inside the nozzle, allowing for the creation of a dense and efficient coating. It can perform plasma spraying with various materials, ranging from metals to high-melting-point ceramics. Additionally, it offers modes of 40KW and 80KW, and optimal conditions can be selected based on spraying speeds of subsonic, Mach 1, and Mach 2. Furthermore, as part of the plasma spraying system, we offer a range of devices including the economical 'Model 3710 Control Console' equipped with basic control operations and safety devices, as well as the 'Model 1264 Powder Feeder' and a 60KW output power supply 'PS-1000'. 【Features】 ■ Material supply inside the nozzle ■ User-friendly ■ High-quality coating ■ Long lifespan For more details, please refer to the catalog or feel free to contact us.

• Painting Machine
• Plasma surface treatment equipment
• others

We have a variety of welding materials available, so please choose the welding material that meets your conditions according to your intended use.

• Welding Machine

We have a variety of thermal spray materials available, so please choose according to your intended use.

• Welding Machine

Arc spraying is a method in which direct current electricity is passed through two wires to create an arc discharge that melts the wires, which are then atomized using air or another gas and deposited onto the substrate. Compared to other spraying methods, it is an overwhelmingly efficient, inexpensive, and simple technique.

• Welding Machine

The next-generation arc spraying device excels in the quality and reproducibility of spraying, as well as versatility. The robust and user-friendly touchscreen is a first for arc spraying machines, allowing for easy operation while viewing the screen.

• Welding Machine

Arc spraying is a method that involves passing direct current through two wires to create an arc discharge that melts the material, which is then atomized using air or another gas and deposited onto the substrate. Compared to other spraying methods, it is an overwhelmingly efficient, inexpensive, and simple technique.

• Welding Machine

Arc spraying is a method in which direct current electricity is passed through two wires to create an arc discharge that melts the wires, which are then atomized using air or another gas and deposited onto the substrate. Compared to other thermal spraying methods, it is an overwhelmingly efficient, cost-effective, and simple technique.

• Welding Machine

The "HP/HVOF Spray System JP-5000/JP-8000" is a product that achieves high-quality coating through the adoption of high-speed flame spraying methods, realizing the fundamental principles for high-quality coatings: "high combustion pressure, high gas flow rate, and high-speed particles." By melting powder materials and impacting them onto the substrate, a film is formed through compressive stress, resulting in high density, adhesion, and hardness, while minimizing oxide content in the coating. It can be widely used for improving the corrosion resistance of printing rolls and the wear resistance of conveying screws, among other applications. 【Product Lineup】 "HP/HVOF JP5000" - Automatically checks the mechanism and confirms preparation before spraying with an alarm. - Pressing the auto-start button raises the pressure in three stages and begins spraying under the set conditions. "HP/HVOF JP8000" - All operations are touch panel-based. - Each limit is pre-set, and spraying conditions are registered. Additional data storage devices can also support the saving and management of spraying conditions. *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine

The Terodine System 2000/3000 is a high-speed gas spraying device that utilizes the jet effect of compressed air, using acetylene-oxygen gas in the combustion process. This device has been developed as a high-speed gas spraying system aimed at surface treatment tailored to various applications, in order to enhance functions such as wear resistance and corrosion resistance for mechanical parts that require high durability.

• Welding Machine

The Cast Dine DS8000 features an ergonomically designed structure that achieves a 40% reduction in weight compared to standard torches. Additionally, it is designed to allow for part replacement and disassembly of the main unit without the need for tools.

• Welding Machine

"SuperJet -S- EutAlloy" is a specially designed torch that uses a thermal spraying method to simultaneously spray a special powder alloy onto the frame, raising the temperature to the eutectic point to melt it. Thanks to the action of special elements, a uniform and dense coating is formed, resulting in a reliable and stable spray layer with excellent wear resistance, corrosion resistance, and other thermal coating functions. 【Features】 ■ Spraying Method: Self-fusing alloy spraying ■ Heat Source: Oxygen-acetylene, no compressed air required ■ Simplicity: Easy to operate, no special skills required ■ Workability: Spraying possible in all positions ■ Precision: Capable of precise buildup spraying on thin or complex-shaped parts *For more details, please refer to the catalog or feel free to contact us.

• Welding Machine

A teflon plunger is a chip used in die-casting machines, coated with a Ni, Cr, Mo alloy through thermal spraying and finished with polishing, designed to be smooth and durable to prevent scratches on the cylinder.

• stainless

A terropaddle is a durable paddle made of wear-resistant material that contains hard particles and is used in high-speed mixers for the production of casting sand.

• stainless

This product features a coating of excellent corrosion and wear-resistant hardened material on the inner surface of the pipe, utilizing our self-fusing alloy technology developed over many years.

• stainless