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アドウェルズ

addressFukuoka/Nakagawa-shi/8-140 Katanawa, Chome
phone092-555-6000
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last updated:Dec 24, 2024
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Ultrasonic Applications in the Power Device and Battery Industry Ultrasonic Applications in the Power Device and Battery Industry
Ultrasonic Applications in the Automotive Industry Ultrasonic Applications in the Automotive Industry
Ultrasonic Applications in the Carbon Fiber Industry Ultrasonic Applications in the Carbon Fiber Industry
Ultrasonic Applications in the Semiconductor Electronic Components Industry Ultrasonic Applications in the Semiconductor Electronic Components Industry
Ultrasonic Applications in the High-Performance Materials Industry Ultrasonic Applications in the High-Performance Materials Industry
Ultrasonic Applications: Ultrasonic Joining Process Ultrasonic Applications: Ultrasonic Joining Process
Ultrasonic Application: Ultrasonic Cutting Process Ultrasonic Application: Ultrasonic Cutting Process
Ultrasonic Applications: Ultrasonic Welding Process Ultrasonic Applications: Ultrasonic Welding Process
[Device Category] Ultrasonic Welding Device [Device Category] Ultrasonic Welding Device
[Device Category] Ultrasonic Cutter [Device Category] Ultrasonic Cutter
[Device Category] Ultrasonic Welding Device [Device Category] Ultrasonic Welding Device
Contract processing Contract processing
Ultrasonic

Ultrasonic Applications: Ultrasonic Joining Process

The Adwells ultrasonic bonding process allows for the joining of dissimilar and similar metals at room temperature. The bonding time is less than one second in most application cases, making it a highly productive processing method.

Ultrasonic Pin Joining Device PB2000MS

In the data settings, the pin connection position can be freely changed! It is possible to create heat sinks with a high degree of freedom.

The "PB2000MS" is an ultrasonic bonding machine for forming heat sinks compatible with Cu pins, Al pins, and hollow pins. With a dedicated horn for pin bonding, it allows for simultaneous bonding of up to 4 pins. It forms heat sinks at a rate of 4800 UPH. It efficiently bonds metal pins onto the substrate while picking up metal pins from a tray that holds the pins. 【Features】 ■ Simultaneous bonding of multiple pins ■ Programmable pin formation ■ Tray pin supply ■ Parts feeder pin supply (optional) *For more details, please download the PDF or feel free to contact us.

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Flexible substrate ultrasonic bonding application

There are advantages of ultrasonic bonding such as low resistance, short time, and room temperature joining!

We would like to introduce our "Flexible Substrate Ultrasonic Joining Applications." The advantages of ultrasonic joining include low resistance due to direct bonding, the ability to join in less than one second, and no thermal expansion of the substrate. Additionally, the joining variations can be done with bumped leads and flying leads. 【Features】 ■ Low resistance joining ■ Short joining time ■ Room temperature joining *For more details, please download the PDF or feel free to contact us.

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Standalone Ultrasonic Metal Welding Machine UB050/300/500SA

Compact and easy to deploy in production and development sites! Equipped with comprehensive process monitoring features.

The standalone ultrasonic metal joining device 'UB050/300/500SA' is a compact standalone ultrasonic metal joining device that is easy to place in production and development sites. With a built-in linear encoder and rigid clamp in the joining head, it accurately controls the position of the joint using a high-rigidity ultrasonic horn unit. Additionally, it achieves a wide dynamic range through a low-friction pressurization mechanism, providing high responsiveness to deformation during joining, and improves joinability by increasing the load with linear pressurization as the joining progresses. 【Features】 ■ High-rigidity horn clamp mechanism ■ High-precision position control ■ High-functionality load control ■ Comprehensive process monitoring capabilities *For more details, please refer to the PDF materials or feel free to contact us.

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Standalone Ultrasonic Welding Machine UB2000/3000/5000SA

In addition to joining the same type of metal, welding enables the joining of different types of metals that is difficult to achieve!

The "UB2000/3000/5000SA" is an ultrasonic welding machine suitable for secondary batteries and power-related devices. Equipped with comprehensive process monitoring functions, it allows for detailed understanding of process operations through various sensor information built into the device, making it effective for process startup and mass production management. Additionally, the built-in linear encoder and rigid clamp in the welding head accurately control the position of the weld joint with a high-rigidity ultrasonic horn unit. 【Features】 ■ High-rigidity horn clamp mechanism ■ High-precision position control ■ High-performance load control ■ Comprehensive process monitoring functions *For more details, please refer to the PDF materials or feel free to contact us.

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Ultrasonic Metal Joining Device UB2000/3000/5000LS

Ideal for power devices! The ultrasonic head is highly rigid and compact!

The ultrasonic metal joining device 'UB2000/3000/5000LS' is an ultrasonic metal joining device suitable for power devices. The ultrasonic horn is directly clamped by a rigid clamp. This results in the ultrasonic head being highly rigid and compact. Additionally, it achieves a wide dynamic range through a low-friction pressurization mechanism, providing high responsiveness to deformation during joining. The joining capability is enhanced by linear pressurization that increases the load as the joining progresses. 【Features】 ■ High rigidity horn clamp mechanism ■ High precision position control ■ High functionality load control ■ Comprehensive process monitoring capabilities *For more details, please refer to the PDF materials or feel free to contact us.

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Ultrasonic Seam Welding Machine SB200/400CE

Ultrasonic seam welding machine that transforms manufacturing with rotary ultrasonic welding.

The ultrasonic seam welding machine 'SB200/400CE' is ideal for the lamination of power device materials and the butt connection of materials. By rotating the joint point, it enables large area welding and allows for continuous welding of roll-shaped materials and other continuous materials. 【Features】 - Achieves large area welding - Enables continuous welding - Equipped with joint quality management functions For more details, please contact us or download the catalog.

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Flip Chip Bonder "FB2000SS"

Supports various processes with head exchange! Achieves a wide dynamic range through a low-friction pressurization mechanism.

The "FB2000SS" is a flip chip bonder suitable for high-precision semiconductor mounting. The ultrasonic horn is directly clamped by a rigid clamp. High rigidity clamping ensures high flatness even under high loads. Additionally, it features an alignment calibration function that corrects for temporal changes, along with dual-field recognition, achieving stable high-precision mounting. 【Features】 ■ High-rigidity horn clamp mechanism ■ High-precision alignment ■ High-function position load control ■ Compatible with various processes through head exchange *For more details, please download the PDF or feel free to contact us.

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Ultrasonic Metal Joining Device UP-Lite1500

Compatible with a wide range of applications! A multifunctional ultrasonic welding system integrated in a compact design.

The "UP-Lite1500" is a metal joining device suitable for transitioning from power device development to mass production. This machine is designed as a standalone unit with the premise of being integrated into a mass production system. Development recipes can be directly transitioned to mass production. By adopting a unique rigid clamp method for holding the horn, it achieves high rigidity while maintaining a highly flexible cantilever structure. 【Features】 ■ Suitable for standalone and device integration ■ High rigidity with a highly flexible cantilever structure ■ Integrated joining system with monitoring capabilities ■ Compatible with a wide range of applications *For more details, please refer to the PDF materials or feel free to contact us.

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Ultrasonic Ribbon Bond RB0300SS

Power module and secondary battery circuit formation! Digital control of position, load, and ultrasound.

The "RB0300SS" is an ultrasonic ribbon bonder that forms heat dissipation fins in a programmable manner through ribbon bonding. It supports the bonding and cutting of ribbons for inter-terminal bonding, such as in power modules and DBC electrode bonding. By performing Cu ribbon bonding after joining with an Al binder, it enables circuit formation on fragile materials such as chip surfaces (ABB process). 【Features】 ■ Inter-terminal bonding for power module DBC electrodes ■ Formation of fins for power modules ■ Bonding to fragile materials ■ Inter-terminal bonding for secondary battery terminals *For more details, please download the PDF or feel free to contact us.

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DMB bonding application using ultrasonic bonding

Welding is possible under low joining conditions! It is possible to join materials with a large area and thickness.

We would like to introduce our technology, "DMB Joining Application using Ultrasonic Welding." With Adwells' ultrasonic welding devices "UB2000/3000/5000LS," we achieve the joining of DMB sheets made from copper (Cu) and aluminum (Al) for power devices and areas requiring low thermal conductivity. The fine protrusions on the DMB sheets serve as the joining points, making it easier for materials to bond together and allowing for adaptation to various applications. 【Features】 ■ Can join materials that can only withstand low loads and low power ■ Does not scratch the surface of materials ■ Can join materials with a large surface area ■ Can join thicker materials ■ Can join devices that are molded *For more details, please download the PDF or feel free to contact us.

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Direct bonding of substrates using ultrasonic waves.

Introducing an application that uses ultrasonic bonding to connect flexible substrates with low resistance!

We would like to introduce our "Ultrasonic Direct Bonding Technology for Substrates." In comparison with our TEG substrates, the connection resistance achieved through ultrasonic bonding is 14mΩ, which is a 70% reduction compared to ACF connections at 52mΩ. This contributes to the high performance of electronic devices, such as high-speed data transfer. Additionally, the bonding time with ultrasonic bonding is approximately 0.2 to 1 second, allowing for a significant reduction in time compared to ACF connections that require resin melting and curing. 【Features】 ■ Low resistance bonding: 70% reduction compared to ACF ■ Short bonding time: bonding in under 1 second ■ Room temperature bonding: no bonding misalignment due to thermal expansion of the substrate *For more details, please download the PDF or feel free to contact us.

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Ultrasonic Process Optimization System 'UMOS'

For those struggling with setting joining and cutting conditions tailored to various materials!

We would like to introduce our ultrasonic process optimization system, 'UMOS.' With this system, even those with limited experience can easily optimize bonding and cutting conditions. By combining the output of bonding results and cutting results with input conditions, we can improve the accuracy of optimal conditions. For example, if a challenge arises in the bonding process where oxidation or deformation needs to be minimized, UMOS Navi will suggest adjustments to process conditions (load, amplitude, time) by selecting the direction of optimization towards the suppression of oxidation or deformation. [For these concerns] ■ Struggling to set bonding and cutting conditions tailored to various materials ■ Optimization methods change when the person in charge changes ■ Bonding and cutting conditions become personalized *For more details, please refer to the related links or feel free to contact us.

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