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We will provide free examples of improvements that solve issues such as deformation defects in connector molding! 【Features of the surface treatment technology "Protonics System"】 ◆ Improved release properties and fluidity of resin ◆ Enhanced slip properties ◆ Hardness of HRC 70, making it hard and excellent in wear resistance ◆ More than 5 times corrosion resistance against chlorine gas, acids, etc. compared to Ni-P coatings 【Ideal for customers like these!】 ◎ Experiencing lance elongation... ◎ Want to shorten cooling time... ◎ Want to reduce deformation defects... ◎ Using a large amount of release agent...

The "Protonics System Processing NPW" is a functional coating made of a ternary alloy consisting of Ni, P, and W, featuring unparalleled excellent sliding properties (dynamic friction coefficient: 0.045) and outstanding wear resistance derived from its high hardness. 【Features】 ■ Excellent non-stick properties due to low friction coefficient (dynamic friction coefficient: 0.045) ■ High hardness and low friction coefficient, proven performance in various sliding components ■ Superior uniform deposition of the coating, capable of processing complex shapes ■ Excellent corrosion resistance, particularly suitable for use in chlorine corrosive environments 【Ideal for customers like these!】 ◎ Struggling with poor sliding... ◎ Want to avoid using lubricants... ◎ Having issues with parts wearing down... ◎ Want to make movements smoother... ◎ Want to harden surfaces...

If you are troubled by the following issues: - Having difficulty with poor sliding - Not wanting to use lubricants - Having problems with parts wearing down - Wanting to make movements smoother - Wanting to harden surfaces We can solve your problems all at once by applying a coating with excellent friction properties to metal surfaces!

In mechanical parts, there is a risk that metal-to-metal contact, such as with metal gears and bearings, can lead to reduced precision or even destruction due to wear and tear. Current countermeasures include using high-hardness materials; however, these solutions face challenges such as difficulty in processing and high costs. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for increasing hardness. [Published Examples] <before> ■ In gardening saw blades, where chrome plating has been the standard specification, the adhesion of tree resin has been a problem. <after> ■ The adhesion of tree resin has been reduced, and cutting performance has dramatically improved. *For more details, please refer to the PDF materials or feel free to contact us.

In mechanical parts, there is a risk of decreased precision or destruction due to metal-to-metal friction and wear, such as with metal gears and bearings. Current countermeasures include treatments like chrome plating, but these face issues such as environmental concerns and unevenness of the coating. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is suitable for improving the frequency of part replacements. 【Published Examples】 <before> ■ In precision resin molding, damage due to wear and seizure of the ejector pins was a problem. <after> ■ The sliding properties and durability were improved, leading to a dramatic improvement in replacement frequency. *For more details, please refer to the PDF materials or feel free to contact us.

In mechanical parts, there is a risk of decreased precision or destruction due to the friction and wear between metals, such as metal gears and bearings. Current countermeasures include treatments like chrome plating; however, these come with issues such as environmental concerns and unevenness of the coating. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving sliding properties. [Published Examples] <before> ■ A die for PE resin extrusion was conventionally chrome-plated, but there were frequent molding troubles such as poor fluidity and the occurrence of eye mucus. <after> ■ Fluidity improved, resulting in a significant reduction in eye mucus and a decrease in maintenance time. *For more details, please refer to the PDF materials or feel free to contact us.

In mechanical parts, there is a risk of reduced precision or destruction due to the friction and wear between metals, such as metal gears and bearings. Current countermeasures include treatments like chrome plating; however, these have issues such as environmental concerns and uneven coating. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for wear improvement. [Published Examples] <before> ■ Wear and corrosion resistance were issues in the pulleys used for belt conveyance in food manufacturing equipment. <after> ■ Due to improved slip resistance, the belt operation became smoother, and the replacement lifespan increased threefold. *For more details, please refer to the PDF document or feel free to contact us.

In mechanical parts, there is a risk that metal will rub against metal, such as in metal gears and bearings, leading to a decrease in precision or even destruction due to wear. Current measures include applying oil or grease, but these have issues such as being prone to dirt and hardening due to drying. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving lubrication. 【Published Examples】 <before> ■ In automotive sliding parts, conventional chrome plating was used, but due to environmental regulations, it was urgent to switch to alternative technologies with excellent wear resistance and sliding properties. <after> ■ Durability and sliding properties have dramatically improved, boasting a processing record of over 1 million units to date. *For more details, please refer to the PDF materials or feel free to contact us.

In mechanical components, there is a risk of decreased precision or destruction due to the friction and wear between metals, such as metal gears and bearings. Current measures include applying oil or grease, but these methods have issues such as being prone to dirt and hardening due to drying. This case study collection includes examples of problem-solving, such as the adoption of the "Protonics System," which is suitable for improving poor sliding. 【Published Examples】 <before> ■ In the injection molding of fine resin parts for electronic components, the sliding of the shooter after knockout was poor, affecting automatic weighing. <after> ■ There was no accumulation of molded products on the shooter surface, enabling unmanned automatic weighing. *For more details, please refer to the PDF materials or feel free to contact us.

The "Protonics System Processing NPW" is a functional coating made from a ternary alloy of Ni, P, and W, featuring the highest level of lubricity (dynamic friction coefficient: 0.045) and excellent wear resistance derived from its high hardness. 【Features】 ■ Excellent non-stick properties due to low friction coefficient (dynamic friction coefficient: 0.045) ■ High hardness and low friction coefficient, proven performance in various sliding components ■ Superior uniform deposition of the coating, capable of processing complex shapes ■ Excellent corrosion resistance, particularly suitable for use in chlorine corrosive environments 【For customers like these!】 ◎ Struggling with poor sliding… ◎ Wanting to avoid using lubricants… ◎ Having issues with parts wearing down… ◎ Wanting to make movements smoother… ◎ Wanting to harden surfaces…

The "Protonics System Processing NPW" is a functional coating made from a ternary alloy of Ni, P, and W, featuring the highest level of slip properties (dynamic friction coefficient: 0.045) and excellent wear resistance derived from its high hardness. 【Features】 ■ Excellent non-stick properties due to low friction coefficient (dynamic friction coefficient: 0.045) ■ High hardness and low friction coefficient, proven performance in various sliding components ■ Superior uniform deposition of the coating, capable of processing complex shapes ■ Excellent corrosion resistance, particularly suitable for use in chlorine corrosive environments 【For customers like these!】 ◎ Struggling with poor sliding… ◎ Want to avoid using lubricants… ◎ Having issues with parts wearing out… ◎ Want to make movements smoother… ◎ Want to harden surfaces…

【For such customers!】 ◎ Struggling with the stagnation of items on the food transport line... ◎ Taking too long to clean oil and other residues from equipment... etc. ⇒ We will solve your concerns regarding non-stick properties, water repellency, and slip resistance! 【Features】 ◆ Many successful adoptions in food manufacturing lines ◆ Excellent water repellency and slip resistance ⇒ A coating that combines PTFE based on nickel metal ◆ Hard due to the metal film, making it resistant to scratches and long-lasting ◆ Good adhesion to stainless steel ◆ Complies with food sanitation laws ⇒ It has passed tests for the Food Sanitation Act and standards for food and additives (Ministry of Health and Welfare Notification No. 370 of 1959), so you can use it with confidence. ◎ You can view detailed specifications and more by downloading the catalog. If you are interested, please download the catalog to learn more.

【For Customers Like This】 ◎ Struggling with items stagnating on food transport lines… ◎ Taking too long to clean oil and other residues from equipment… etc. ⇒ We will solve your concerns regarding non-stick properties, water repellency, and slip resistance! 【Features】 ◆ Many successful adoptions in food manufacturing lines ◆ Excellent water repellency and slip resistance ⇒ A coating that combines PTFE with a nickel metal base ◆ Hard and resistant to scratches due to the metal film, ensuring durability ◆ Good adhesion to stainless steel ◆ Complies with food sanitation laws ⇒ Passed tests for food sanitation laws and standards for food and additives (Ministry of Health and Welfare Notification No. 370 of 1959), allowing for safe use. 【Exclusive for Those Who Download the Catalog! Prototype Price Campaign until December 27, 2019】 If you are interested, please contact us.

This document provides a detailed introduction to "The Effects of the Protronics System in Injection Molding," accompanied by photos and diagrams. We solve various issues in injection molding through surface treatment. We have numerous processing achievements with proposals for coatings tailored to specific situations, addressing material flowability, release properties, corrosion resistance, mold sliding properties, wear resistance, and more. This document includes evaluations of the physical properties of each surface treatment, various surface treatment technologies, improvements in release properties, flowability, and more. Additionally, we have included many processing achievements. Please feel free to download and review it. [Contents (excerpt)] ■ Overview of Protron Company, Inc. ・Protronics Research Institute ■ Proposals for surface treatments by functional characteristics ・Evaluation of the physical properties of each surface treatment *For more details, please refer to the PDF document or feel free to contact us.