SANWA CREATION Co.,Ltd. Product Lineup

In the field of medical devices, high precision is required in the processing of fine components such as catheter parts and artificial dialysis machines. In particular, dimensional control at the micron level is a crucial factor that affects the safety and performance of products. Inaccurate measurements can lead to product defects and risks to patients. Our ultra-hard alloy micro-diameter pin gauges, with diameters ranging from 0.01 to 0.099 mm, achieve a tolerance of ±0.5 μm, contributing to improved precision in the micro-processing of medical device manufacturing. 【Application Scenarios】 - Measurement of catheter parts - Measurement of plungers for artificial dialysis machines - Inspection of micro-machined components 【Benefits of Implementation】 - Reduction in product defect rates through high-precision measurements - Maintenance of stable measurement accuracy over the long term - Shortening of development time by accommodating custom specifications

• others

In the molding process of the mold industry, the dimensional accuracy and quality of the products are crucial. Especially when molding complex shapes or fine parts, the precision of the mold pins significantly affects the final product. Wear and deformation of the pins can lead to molding defects and a decrease in product accuracy. Sanwa Creation's small-diameter pins address these challenges with high precision and durability. 【Application Scenarios】 - As precision mold components for positioning, guiding, ejector pins, etc. - For various molding methods such as resin molding, metal pressing, and die casting. - In the manufacturing of products across a wide range of fields, including automotive parts, electronic components, and medical devices. 【Benefits of Implementation】 - Achieves high-precision molding, contributing to improved product quality. - Reduces mold maintenance costs through the longevity of the pins. - Accommodates various molding needs with diverse materials and processing technologies.

• Other metal materials

In the machine tool industry, high precision and durability are required. Especially in environments with high loads, the wear and damage of parts significantly affect production efficiency. Small diameter pins are crucial components that support the precise operation of machine tools, such as in positioning and fixing. Sanwa Creation's small diameter pins withstand high loads and demonstrate stable performance over long periods, thanks to various materials and processing technologies. 【Application Scenarios】 - Sliding parts of machine tools under high loads - Areas requiring precise positioning - Fixed parts where durability is essential 【Benefits of Implementation】 - Improved machine operating rates - Stabilized product quality - Reduced maintenance costs

• Other metal materials

In the watch industry, the miniaturization and high precision of movements are advancing, leading to a demand for extremely precise components. In particular, accurate positioning and sliding in fine parts, such as the axes of gears and the fixation of hands, significantly affect the performance of the watch. The improper use of pins can lead to malfunction and reduced durability. Sanwa Creation's small-diameter pins are essential for supporting the precise movement of watches. 【Application Scenes】 - Measurement of the inner diameter of watch components - Fixation of gears and hands within the movement - Assembly of cases and bezels - Bearing for buttons and crowns 【Effects of Introduction】 - Smooth operation through high-precision positioning - Extended product lifespan due to high durability - Provision of optimal solutions through diverse materials and processing technologies

• Other metal materials

In the optical equipment industry, precise control of light and efficient light gathering are crucial factors that influence product performance. In particular, high-precision pins are essential for the positioning of optical components such as lenses and mirrors, as even slight misalignments can affect light transmission and focal length, potentially degrading the performance of the final product. Sanwa Creation's small-diameter pins provide optimal solutions to these challenges with high precision and a variety of materials and shapes. 【Application Scenarios】 - Positioning of lenses and mirrors - Alignment of optical fibers - Assembly of optical sensors - Precision adjustment of laser equipment - Manufacturing of microscopes and telescopes 【Benefits of Implementation】 - Improved light gathering efficiency - Stabilization of optical performance - Enhanced product quality - Reduced assembly time - Improved yield

• Other metal materials

In the telecommunications equipment industry, there is a growing demand for miniaturization and high-speed data communication. As a result, there are increasing situations that require precise positioning, such as board mounting and connector connections. To support high-speed communication, pins with high precision and reliability are essential. Sanwa Creation's small-diameter pins were developed to address these challenges. 【Usage Scenarios】 * Board mounting for high-speed communication devices * High-precision positioning in connector connections * Communication devices requiring miniaturization 【Benefits of Implementation】 * Stabilization of high-speed data communication * Realization of product miniaturization and high density * Improved product lifespan due to high reliability

• Other metal materials

In the robotics industry, precise movements and high durability are required. In particular, the accuracy of pins in joints and movable parts significantly affects the overall performance of the robot. Wear and deformation of pins can lead to malfunctions and failures, potentially compromising the reliability of the robot. Sanwa Creation's precision pins are designed to address these challenges and maximize the mobility of robots. 【Usage Scenarios】 - Joints of robotic arms - Wheel parts of mobile robots - Movable parts of precision machinery 【Benefits of Implementation】 - Achieving smooth operation - Increased longevity due to high durability - Accurate movements through precise positioning

• Other metal materials

In the semiconductor manufacturing industry, high-precision positioning is essential to improve product quality and yield. Particularly in fields that require fine processing technology, the accuracy of pins affects product performance. Misalignment and dimensional errors can lead to product defects and performance degradation. Our company offers small-diameter pins with an outer diameter minimum of φ0.01mm, an outer diameter tolerance of ±0.0001mm, and roundness of 0.00015mm or better, to meet our customers' high-precision needs. 【Application Scenarios】 - Positioning of parts in semiconductor manufacturing equipment - Positioning of precision mold components - Inspection jigs 【Benefits of Implementation】 - Improved product quality through high-precision positioning - Enhanced yield - Reduced manufacturing costs

• Other metal materials

In the electronics industry, miniaturization of products is always in demand. Space-saving design is a crucial element in product design, particularly in circuit board assembly and component connections. As high-density mounting progresses, the demand for small-diameter pins that enable precise positioning and fixation is increasing. Sanwa Creation's small-diameter pins are designed to meet these needs with high precision and a variety of materials. 【Application Scenes】 - Smartphones and tablets - Wearable devices - Small sensors - Precision instruments 【Benefits of Implementation】 - Realization of component miniaturization and high-density mounting - Improved product reliability - Increased design flexibility - Cost reduction

• Other metal materials

In the aerospace industry, reducing the weight of aircraft is essential for improving fuel efficiency and performance. Lightweight components contribute to reducing the overall weight of the aircraft, which also leads to lower operating costs. In particular, there is a demand for precision parts made from high-strength, lightweight materials. Sanwa Creation's small-diameter pins achieve both weight reduction and high reliability through optimal materials and precision machining technology. 【Application Scenarios】 - Structural components of aircraft - Satellite components - Rocket components 【Effects of Implementation】 - Improved fuel efficiency due to weight reduction of the aircraft - Effective use of space through miniaturization of components - Enhanced assembly accuracy through high-precision positioning

• Other metal materials

In the medical device industry, precise components significantly influence product performance and safety. Particularly in medical devices with intricate structures, the accuracy of the parts is crucial. Inappropriate pins can lead to device malfunctions and pose risks to patients. Sanwa Creation's small-diameter pins support precision machining from an outer diameter of φ0.01mm, contributing to the reliability of medical devices. 【Application Scenes】 - Endoscopes - Surgical instruments - Analytical equipment 【Benefits of Implementation】 - Improved product quality through high-precision component supply - Ability to meet diverse needs with precision machining technology - Contribution to the miniaturization and high performance of medical devices

• Other metal materials

This is a document explaining the product applications, introduction benefits (advantages), and usage examples of diamond (PCD) tools for those who have never used them before. If you are interested in improving production efficiency and maintaining processing accuracy, please feel free to download the document. We actually manufacture diamond (PCD) tools at our company, so we can also create custom tools and parts that are not included in the document. Please do not hesitate to contact us.

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Ceramic pins are widely used in the fields of low-voltage electronics, home appliances, electronic components, and semiconductors as parts with excellent hardness, heat resistance, and wear resistance. In particular, ceramic pins that possess these three characteristics are essential for precision components that require use in harsh environments. Sanwa Creation Co., Ltd. conducts high-precision pin processing using various ceramic materials such as alumina, zirconia, silicon nitride, and silicon carbide. ◇ Features of ceramic pins with excellent hardness, heat resistance, and wear resistance Among ceramic materials, alumina, zirconia, silicon nitride, and silicon carbide each have outstanding properties. Ceramic pins with excellent hardness, heat resistance, and wear resistance demonstrate stable performance in the fields of electronic components, low-voltage electronics, and semiconductors. Using a variety of materials such as alumina, zirconia, silicon nitride, and silicon carbide, they are available in diverse shapes including round pins, triangular pins, and oval pins. High-precision and high-quality ceramic pins support the field of precision machining.

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In the fields of precision machinery and medical devices, precision management at the micron and nano level is essential. A key component in this is the micro-diameter pin gauge. In particular, pin gauges made of cemented carbide excel in wear resistance and strength, enabling stable measurements. Micro-diameter pin gauges have a diameter of approximately 0.01 to 0.099 mm. The diameter of a human hair is about 0.08 mm, making it possible to accurately measure dimensions even finer than that. **Strengths of Cemented Carbide** Cemented carbide, primarily made from tungsten carbide, possesses high hardness and wear resistance. Compared to ceramic materials, it has higher rigidity, maintaining dimensional accuracy even with repeated measurements and long-term use. **Manufacturing Technology** - Ultra-precision finishing with an outer diameter tolerance of ±0.1 μm - Capable of mass production from a minimum lot of one piece **Applications** - Medical field: Measurement of catheter components and plungers in artificial dialysis devices - Semiconductor field: Positioning verification of chips and substrates - Energy field: Precision verification of fuel cell components - Research applications: Evaluation of microfluidic devices and microfabrication **Business Benefits** - Long lifespan contributes to cost reduction - High-precision inspections reduce product defect rates - Custom specifications allow for flexible responses to research and development projects

• others

In applications where high hardness, wear resistance, and chemical stability are required, zirconia ceramic pin gauges are an effective choice. Here, we will clearly explain the features of zirconia pin gauges, their differences from carbide pin gauges, and examples of applications. **Features of Zirconia Pin Gauges** Zirconia is a ceramic with the following characteristics: - High hardness and excellent wear resistance - Non-magnetic and electrically insulating - Excellent corrosion and chemical resistance - High dimensional stability due to thermal expansion rate being close to that of metals These characteristics make them effective in the following situations: - Measurement of non-magnetic parts in contact with metals - Measurement in corrosive liquid or chemical environments - Precision measurement applications where even slight displacements matter - Manufacturing processes that require clean environments and electrical insulation **Differences from Carbide** **Advantages of Zirconia:** - Non-magnetic and does not conduct electricity - Strong against chemicals, with a long lifespan even in corrosive environments - Smooth surface with minimal foreign matter adhesion - Less prone to fine dimensional changes due to wear **Advantages of Carbide:** - Slightly superior impact resistance and breakage resistance - Relatively low cost - Extensive processing track record and availability If you are struggling with the selection of materials and specifications for pin gauges, please feel free to consult with Sanwa Creation.

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We have a track record of producing pin gauges with an outer diameter tolerance of ±0.1μm (±0.0001mm)! This is the highest precision outer diameter tolerance among the pins currently manufactured by our company. When producing products with extremely high outer diameter precision, they are utilized as master pin gauges for mass production. Application: Master pin gauges for measuring instrument calibration. They can also be used for any pins requiring high precision outer diameter tolerances. Material: Carbide Size: Due to the extremely high precision machining, they are made to order. We will provide a quote after you contact us with your desired size. Sanwa Creation Co., Ltd. 211-0051 1-26-8 Miyauchi, Nakahara-ku, Kawasaki City, Kanagawa Prefecture TEL: 044-740-6800 (Main) FAX: 044-740-6801

• Optical Connector

Machinable ceramics, Hotoberu, can be processed with a φ0.02 hole! Overview ■ Hole φ0.02 x depth 0.15 mm (through) ■ Material: Hotoberu (machinable ceramics) ■ Application: For probe cards used in the manufacturing process of semiconductor integrated circuits ■ Processing machine: Machining center * A probe card is an inspection tool used in the manufacturing process of semiconductor integrated circuits to precisely evaluate the circuit performance on a wafer. * For more details, please refer to the related links or feel free to contact us. Sanwa Creation Co., Ltd. 〒211-0051 1-26-8 Miyauchi, Nakahara-ku, Kawasaki-shi, Kanagawa TEL: 044-740-6800 (main) FAX: 044-740-6801

• Printed Circuit Board

As a leading company in pin and shaft products, we have been providing various types of small-diameter pins. Here are some of them: Product Names: Positioning pins, guide pins, pilot pins, fixing pins, taper pins, sleeve pins, center pins, ejector pins, punch pins, keyway pins, cam pins, knock pins, knockout pins, core pins, sliding pins, bush pins, push-up pins, pin gauges, stack pins, rivet pins, nested pins, lift pins, insulation pins, carrier pins, alignment pins, wedge pins, coating pins, finger pins, slide pins, clamp pins, locate pins, roller pins, stamp pins, etc. Materials: Carbide, ceramics, zirconia, alumina, SKH51, SUS, diamond, CFRP, carbon, pure titanium, nickel-titanium, silicon carbide, silicon nitride, etc. Processing Overview: Minimum outer diameter φ0.01 and outer diameter tolerance ±0.0001, roundness 0.0001 (unit: mm). We have a champion record of producing pins with an outer diameter of φ0.007 mm.

• Other metal materials

Here are the benefits of purchasing a pin gauge set: 1. You can have multiple sizes at once. The pin gauge set includes sizes within a certain range (which can be selected at your discretion), allowing you to quickly choose the appropriate size for your needs. This saves you the hassle of purchasing individual pieces each time you need them. 2. Improved efficiency in measurement tasks. Many sets come with sizes in increments of 0.01mm or 0.05mm, making it easier to check hole diameters and machining accuracy. This reduces the time spent searching for sizes each time you measure, enhancing work efficiency. 3. Easy storage and management. Sets often come with a dedicated case, which helps prevent loss and makes management easier. Purchasing items individually can complicate management, but with a set, you can store them in order, simplifying size management. 4. Versatile for a wide range of applications. With a set, you can quickly select the appropriate size from your collection even if you need to measure an unexpected size. This flexibility is particularly beneficial in prototype and research and development settings, where you may need to respond to unforeseen measurement needs.

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A φ2, 90° tapered hole was drilled into the end face of a round bar made of ultra-fine particle super hard alloy, Sumitomo A1 (HRA91.4). This time, a diamond-coated tool from Union Tool was used. Compared to the finish of an electroplated tool, the surface is finished quite beautifully.

• Non-ferrous metals

We can accommodate various coatings such as CVD, PVD, and DLC. We will propose the optimal type of coating according to your application. We have a proven track record of achieving outer diameter precision within the 3µm range after coating. The surface roughness after coating is also good, with Ra 0.03. Please feel free to consult us regarding your desired hardness and film thickness.

• Processing Jig
• Non-ferrous metals
• shaft

【Case Study of Machining Ceramic Pins with a Minimum Diameter of φ0.03】 Our company is capable of manufacturing pins with a diameter of 0.03mm using zirconia ceramics. Pins with a diameter of 0.1mm and above can be machined without any issues, and we also have a track record of producing pins with a minimum diameter of 0.008mm using carbide. We have received feedback from a certain ceramics material manufacturer stating, "I have never seen such thin pins made of ceramics." Our company has a substantial track record of supplying pins and shaft-shaped products made from materials such as carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Please feel free to consult with Sanwa Creation first. *For more details on this case, please refer to the "PDF Download" below.

• Other molds

This is a micro-diameter carbide electrode for electrical discharge machining from Sanwa Creation. Although it is an electrode for electrical discharge machining, it is made of carbide alloy rather than copper or copper tungsten. It is rare for carbide alloy to be used as electrode material, but there are cases where carbide electrodes with high hardness are employed when drilling finer holes straight. ■ Material: Carbide alloy ■ Specifications: Minimum diameter φ0.01 ■ Step length: 2 mm ■ Outer diameter precision: ±0.001 mm ■ Surface roughness: Ra0.2 µm ■ Shaft dimensions φ2 x 50L (standard) *Dimensions can be custom-made. Please feel free to consult with us.

• Other consumables

Standard Type Diameter: φ0.1 to φ6 Tolerance: ±0.3μm to ±1μm Roundness: 0.3μ to 0.8μ Surface Roughness: Ra0.05 to Ra0.2 Ultra Small Diameter Type Diameter: φ0.03 to φ0.99 Tolerance: ±1μm Material: Zirconia Ceramics Applications - For measuring the inner diameter of small holes - Master pin gauge for calibrating measuring instruments, etc. Used in various applications as small diameter pins.

• Inspection fixture

This is a case study of ceramic pin machining by Sanwa Creation. We introduce our achievements in precision micro-machining with a minimum diameter of φ0.03, pin machining not only in round shapes but also in triangular, square, and oval shapes, as well as our diverse processing results for ceramics. Processed materials include alumina, zirconia, silicon nitride, silicon carbide, hot-pressed ceramics, steatite, and more. We can accommodate both cases: when you provide the materials for us to process and when we procure the materials ourselves for processing. Applications for the products include pin gauges, ejector pins, pilot pins, positioning pins, and more.

• Other molds

In the semiconductor industry, the miniaturization and high density of products are advancing, leading to a demand for precision processing of lead frames. In particular, the accurate shape and dimensional precision of leads are critical factors that influence the performance and reliability of semiconductor devices. Low accuracy in punch pins can lead to deformation or breakage of leads, resulting in device defects. Sanwa Creation's punch pins are used in precision hole processing for inkjet printer heads, processing of carrier tapes that transport semiconductor and electronic components, fuel injection nozzle heads, and stainless steel processing of connector parts. 【Application Scenes】 - Press processing of semiconductor lead frames - Processing of carrier tapes - Processing of connector parts 【Effects of Implementation】 - Improved yield through high-precision lead frame processing - Increased longevity of punches by adopting PCD (polycrystalline diamond) - Enhanced design flexibility by accommodating various shapes

• Press Dies
• Processing Jig

In the optical equipment industry, precise lens shapes and high quality are required. The performance of the lens is greatly influenced by the accuracy of the mold, making the quality of the punch pin crucial. Wear and lack of precision in the punch pin can lead to a decline in lens quality and a decrease in manufacturing efficiency. Our punch pins utilize materials such as carbide and PCD (polycrystalline diamond) to achieve high precision and durability in lens mold processing. 【Application Scenarios】 - Lens mold processing - Precision parts processing - Replacement of mold components 【Benefits of Implementation】 - Improvement in lens quality - Extension of mold lifespan - Enhancement of processing accuracy

• Press Dies
• Processing Jig

In the watch industry, the manufacturing of precise components such as movements and cases is required. Particularly, as the miniaturization of parts progresses, high precision and durability in punch pins are essential. Inappropriate punch pins can lead to defective parts and decreased manufacturing efficiency. Our punch pins are custom-made to meet customer needs, using materials such as carbide, SKH51, and PCD (polycrystalline diamond). 【Usage Scenarios】 - Precision machining of movement parts - Drilling of case parts - Other pressing processes for watch components 【Benefits of Implementation】 - Achievement of high-precision component machining - Increased lifespan of punch pins - Improvement in yield rate

• Press Dies
• Processing Jig

For mold manufacturers, punch pins are an essential element in mold production. They influence the quality of press processing and require durability. Particularly in fields that demand precision machining, the accuracy of punch pins significantly affects the finish of the products. Sanwa Creation's punch pins are utilized in a wide range of applications, including precision hole machining for inkjet printer heads, carrier tape processing for semiconductors and electronic components, fuel injection nozzle heads, and stainless steel processing for connector parts. In the press processing of ultra-thin materials such as copper foil and aluminum foil, the use of PCD (polycrystalline diamond) achieves a longer lifespan for the punches. [Usage Scenarios] - Precision mold manufacturing - Press processing - Electronic component manufacturing - Automotive parts manufacturing [Benefits of Implementation] - Achievement of high-precision processing - Extended lifespan of punches - Adaptation to diverse materials and shapes - Stable supply of high-quality products

• Press Dies
• Processing Jig

In the medical device industry, precise machining of components is essential to ensure product safety and reliability. Particularly in the processing of fine drilling and complex shapes, high precision and durability are required. Improper machining can lead to product malfunction and pose risks to patients. Our punch pins utilize materials such as carbide, SKH51, and PCD (polycrystalline diamond) to meet the precise machining needs of medical devices. 【Application Scenarios】 - Fine hole processing - Manufacturing of precision parts - Applications requiring durability 【Benefits of Implementation】 - Achievement of high-precision machining - Cost reduction through increased lifespan - Improvement in product quality

• Press Dies
• Processing Jig

In the aerospace industry, the quality of punch pins is crucial for parts processing that requires high precision and durability. Especially for components related to aircraft safety, accuracy in dimensions and longevity are essential. Sanwa Creation's punch pins are manufactured using materials such as carbide, SKH51, and PCD (polycrystalline diamond) to meet these demands with precision processing techniques. 【Application Scenarios】 - Nozzle components for aircraft engines - Drilling processing of aircraft interior parts - Precision machining of rocket components 【Benefits of Implementation】 - Improved quality of parts through high-precision drilling - Increased longevity of punch pins due to the use of PCD - Custom-made solutions to meet diverse needs

• Press Dies
• Processing Jig

In the electronics industry, particularly in circuit board manufacturing, precise drilling significantly affects product quality. As circuit boards become smaller and more densely packed, accurate drilling is essential to enhance component mounting precision and ensure product reliability. Low precision in punch pins can lead to misalignment of holes and the occurrence of burrs, resulting in product defects. Sanwa Creation's punch pins address these challenges by achieving high-precision drilling, thereby contributing to the improvement of electronic product quality. 【Application Scenarios】 - Press processing of circuit boards - Processing of connector components - Precision hole processing of electronic components 【Benefits of Implementation】 - Improved product quality through high-precision drilling - Cost reduction due to the longevity of punch pins - Increased design flexibility by accommodating various materials and shapes - Stable supply of quality products

• Press Dies
• Processing Jig

We would like to introduce the punch pins handled by Sanwa Creation Co., Ltd. These are used for precision hole processing of inkjet printer heads, processing of carrier tapes that transport semiconductors and electronic components, nozzle heads for fuel injection systems, and stainless steel processing of connector parts. In addition, for press processing of ultra-thin materials such as copper foil and aluminum foil, using PCD (polycrystalline diamond) for the tip material reduces adhesion to the punch and achieves a longer lifespan for the punch. 【Specifications (partial)】 ■ Material: carbide, SKH51, PCD (polycrystalline diamond), etc. ■ Standards: Custom-made to your desired size Shapes with multiple stages are also available. *For more details, please refer to the related links or feel free to contact us.

• Press Dies
• Processing Jig

In the precision machinery industry, long-term high-precision operation is required. Particularly for parts that are repeatedly used, such as press molds, high durability and accurate positioning performance are crucial. Wear and deformation can lead to a decline in product quality and machine downtime. Our carbide and ceramic pilot pins address these challenges. 【Application Scenes】 * Press molds * Precision machinery requiring positioning * Areas under high load 【Benefits of Implementation】 * Increased lifespan due to high wear resistance * Maintenance of precise positioning accuracy * Improved machine operating rate

• Processing Jig
• Press Dies

In the mold manufacturing industry, high precision and durability of molds are required. Particularly in environments with long operating hours or high loads, wear and damage to pilot pins can significantly shorten the lifespan of the entire mold. An increase in the frequency of pilot pin replacements can lead to decreased production efficiency and increased costs. Our carbide pilot pins are equipped with high wear resistance and corrosion resistance, contributing to the longevity of molds. 【Usage Scenarios】 - Press molds - Molds requiring positioning - Molds requiring high precision 【Benefits of Implementation】 - Extension of mold lifespan - Reduction in replacement frequency - Improvement in productivity

• Processing Jig
• Press Dies

In the electronics industry, there is a demand for miniaturization of products and precise placement of components. In particular, high-precision pilot pins are essential for accurately positioning and assembling multiple components within limited space. Pitch misalignment and positional deviation can lead to decreased product performance and the occurrence of defective products. Our pilot pins utilize materials such as carbide and ceramics to achieve high-precision positioning. 【Application Scenarios】 - Assembly of small electronic devices - Positioning of precision components - PCB mounting 【Benefits of Implementation】 - Improved component placement accuracy - Reduced assembly time - Enhanced product quality

• Processing Jig
• Press Dies

In the automotive industry, the quality and safety of parts are the most important issues. Particularly for critical components such as engines and transmissions, high precision positioning is required. Pitch misalignment and positional deviation can lead to a decline in product performance and potential failures. Our carbide alloy pilot pins were developed to address these challenges. 【Application Scenarios】 - Assembly of engine components - Positioning of transmission parts - Component manufacturing using press molds 【Benefits of Implementation】 - Improved quality through high-precision positioning - Increased efficiency in the assembly process - Enhanced product reliability

• Processing Jig
• Press Dies

We would like to introduce the "carbide pilot pins, guide pins, and positioning pins" handled by Sanwa Creation Co., Ltd. These products are inserted into holes in the product or waste holes in the material for purposes such as preventing pitch misalignment and positioning. Additionally, we can accommodate shapes with multiple steps. When used in molds or devices that require high corrosion resistance and non-magnetic properties, we can also suggest materials such as non-magnetic carbide or zirconia ceramics. 【Specifications (partial)】 ■ Material: Carbide, zirconia ceramics, SKH51 ■ Standards - Custom-made to your desired size - Can accommodate shapes with multiple steps and LAP (lap) finishing - Not only round shapes but also oval, diamond, and other irregular shapes can be accommodated *For more details, please refer to the related links or feel free to contact us.

• Processing Jig
• Press Dies

In the mineral processing selection process, the efficient crushing of ore affects productivity. The performance of the crusher is crucial for uniform ore particle size and enhancing the efficiency of subsequent sorting processes. Wear or damage to the crushing pins can lead to decreased crushing efficiency and equipment downtime, potentially increasing operational costs. Our custom-made crushing pins are manufactured with optimal materials and dimensions tailored to the type of ore and specifications of the crusher, contributing to the efficiency of the selection process. 【Usage Scenarios】 - Ore crushing process - Mineral processing plants - Crushers 【Benefits of Implementation】 - Improved crushing efficiency - Increased equipment uptime - Reduced running costs

• Other machine elements

In the feed industry, the digestibility of feed is crucial for promoting the health and growth of livestock. Feed with low digestibility can hinder nutrient absorption and lead to poor growth and health issues in livestock. Properly grinding feed to the right size with a pin mill is essential for aiding digestion and improving nutrient absorption. Our custom grinding pins achieve optimal grinding tailored to the type and purpose of the feed, contributing to improved digestibility. [Usage Scenarios] - Feed manufacturing process - Feed requiring improved digestibility - Creating high-nutrient feed [Effects of Implementation] - Improved feed digestibility - Enhanced livestock health - Improved feed efficiency

• Other machine elements

In the agricultural sector, uniform grinding of fertilizers greatly impacts crop growth. By ensuring a consistent particle size of fertilizers, it is important to enhance the absorption efficiency of nutrient components and promote crop development. Uneven grinding can lead to imbalances and waste in fertilizers, potentially resulting in decreased yields. Our grinding pins achieve optimal grinding tailored to the type and application of fertilizers, contributing to the efficiency of fertilizer adjustments. 【Usage Scenarios】 - Fertilizer manufacturing - Fertilizer re-adjustment - Feed grinding 【Effects of Implementation】 - Promotion of crop growth through fertilizer uniformity - Reduction of fertilizer waste - Improvement in productivity

• Other machine elements

In the cosmetics industry, controlling the particle size of raw materials is crucial for improving product quality and usability. In particular, appropriate grinding technology is essential to achieve skin-friendliness and uniform dispersion of ingredients. Inadequate particle size can lead to decreased product performance and a worsening of the user experience. Our grinding pins are custom-made to allow for grinding tailored to the desired particle size, contributing to the improvement of product quality. 【Application Scenarios】 - Manufacturing of cosmetics such as foundations, powders, and creams - Quality enhancement through uniform grinding of raw materials - Improvement of skin-friendliness and user experience 【Effects of Implementation】 - Improvement in product quality - Enhancement of user experience - Increased customer satisfaction

• Other machine elements

In the pharmaceutical industry, the uniform dispersion of active ingredients affects the quality and efficacy of products. Low uniformity of powders can lead to uneven distribution of active ingredients, resulting in variability in effectiveness and a decline in quality. Pin mill grinders are essential for ensuring the grinding and uniformity of raw materials in pharmaceutical manufacturing. Our grinding pins play a crucial role in quality control for pharmaceuticals. 【Usage Scenarios】 - Grinding process for pharmaceuticals - When uniform dispersion of active ingredients is required - When thorough quality control is desired 【Benefits of Implementation】 - Improved uniformity of ground materials - Stabilized product quality - Increased efficiency of the manufacturing process

• Other machine elements

In the food industry, uniform grinding of raw materials is essential to ensure both product quality and safety. In particular, it is necessary to efficiently perform fine grinding while minimizing the risk of foreign matter contamination. The use of inappropriate grinding pins can lead to decreased grinding efficiency and the potential for foreign matter to contaminate the product. Our custom-made grinding pins address these challenges by being manufactured with optimal materials and dimensions tailored to the customer's application. 【Usage Scenarios】 - Grinding of spices, herbs, and seasonings - Grinding of food additives and supplements - Grinding of grains and legumes - Grinding of pharmaceutical raw materials 【Benefits of Implementation】 - Improved grinding efficiency - Stabilization of product quality - Reduced risk of foreign matter contamination - Achievement of optimal grinding performance through customization

• Other machine elements

This is a grinding pin used in a pin mill type grinder for crushing various foods and pharmaceuticals. The pin materials available include steel, stainless steel, carbide, fine ceramics, and SKH51, among others. Since we manufacture to order, you can freely specify the dimensions of the pin, whether or not to include a chamfer, surface roughness, etc.

• Other machine elements