SANWA CREATION Co.,Ltd. List of Products and Services

We would like to introduce the carbide dies handled by Sanwa Creation Co., Ltd. These are used in press molds. The measurement data for a sample with an inner diameter of φ4×depth 20mm shows roundness of 0.08μm and cylindricity of 0.82μm. The material is carbide, and we can manufacture it in custom sizes as per your requirements. Please feel free to contact us when you need assistance. 【Specifications】 ■ Material: Carbide ■ Standards: Custom sizes available upon request *For more details, please refer to the related links or feel free to contact us.

• Press Dies

We would like to introduce the "core pin" handled by Sanwa Creation Co., Ltd. In addition to being used for molding resin parts for medical and semiconductor applications, it is also used for processing the head section of inkjet printers. When used in environments where the resin temperature is high during molding, it can also be manufactured from high heat-resistant zirconia ceramics. 【Specifications (partial)】 ■Material: SKH51, carbide, zirconia ceramics, ■Standards - Custom-made to your desired size, - Capable of handling shapes with multiple steps, elliptical or other irregular shapes, as well as LAP processing. *For more details, please refer to the related links or feel free to contact us.

• Other molds
• Injection Molding Machine
• Processing Jig

We would like to introduce the "Three-Layer Coated Pin" handled by Sanwa Creation Co., Ltd. By combining functions through multi-layer film formation, we have achieved high hardness. It excels in anti-seizing properties, wear resistance, and corrosion resistance. If you specify your desired dimensions and accuracy standards, we will provide you with a quote. Please feel free to consult with us. 【Features】 ■ Achieves high hardness through the combination of functions via multi-layer film formation ■ Excellent in anti-seizing properties, wear resistance, and corrosion resistance * For more details, please refer to the related links or feel free to contact us.

• Other metal materials
• Processing Jig

We would like to introduce the carbide alloy needle pins/small diameter pins handled by Sanwa Creation Co., Ltd. These are used as operating pins for micromanipulators in applications such as "fine foreign object retrieval" and "sampling specific areas in material analysis." Additionally, our needle pins have been used in the field of material development to simulate damage for the purpose of investigating the durability of materials. We also accept requests for the production of probe pins. The material is carbide alloy. The dimensional standards are tip widths (t) of 0.001mm or less, 0.003mm or less, and 0.005mm or less. 【Specifications】 ■ Material: Carbide alloy ■ Dimensional standards ・ Tip width (t): 0.001mm or less, 0.003mm or less, 0.005mm or less *For more details, please refer to the related links or feel free to contact us.

• Other metal materials
• Other work tools

We would like to introduce the ultra-hard alloy micron pins (small diameter pins) manufactured by Sanwa Creation Co., Ltd. These are ultra-fine pins with an outer diameter of less than φ0.1mm, produced using centerless grinding, and made from ultra-hard alloy and zirconia ceramics. They have a proven track record as electrodes for discharge machining nozzle holes in diesel engine fuel injection systems and as punches for ink nozzle orifices in inkjet printers. 【Specifications】 ■ Material: Ultra-hard alloy, zirconia ceramics ■ Dimensional standards ・ Outer diameter (φD): φ0.05mm to φ0.10mm ・ Total length (L): up to 350mm *For more details, please refer to the related links or feel free to contact us.

• Other metal materials
• Other semiconductors
• Other Auto Parts

We would like to introduce our "Irregular & Eccentric Pins" at Sanwa Creation Co., Ltd. We manufacture pins in various shapes such as oval, square prism, triangular prism, and eccentric shapes. The materials include carbide, SKH51, ceramics, etc. Additionally, we accept orders starting from a single piece. If you specify your desired dimensions, we will provide a quote. Please feel free to consult with us. 【Standard Base Material Shapes】 ■ Shank Diameter: φ2 to φ12 ■ Total Length: up to 150L 【Applications】 ■ Oval Pilot Pins ■ Diamond Gauge Pins ■ Oval Press Processing Punch Pins ■ Triangular Prism Reamer Pins ■ Oval Core Pins *For more details, please refer to the PDF document or feel free to contact us.

• others

The diamond V-rest (PCD/Compax) and stopper from Sanwa Creation are widely used in mass production cutting lines of motor manufacturers and for roundness inspection of pins and shafts. Depending on the usage conditions, the wear resistance is improved by 10 to 40 times compared to carbide V-rests. Because they are made of diamond, it is possible to process without using lubricants, which may eliminate the need for lubrication units and oil maintenance. 【Benefits of Diamond Tools】 ○ Increased Wear Resistance Ideal for holding hard materials or for long-term use even under light loads. ○ Improved Productivity and Processing Efficiency Significantly reduces the frequency of setup changes by operators, achieving efficiency in production lines. ○ Maintenance of Processing Accuracy Capable of maintaining precision over long periods and extended hours. ○ Cost Reduction Extending the life of the tools can reduce running costs. ○ Oil-Free Processing Since measurement during the process and post-processing are unnecessary, operators are very pleased with this feature. For more details, please contact us or download the catalog.

• Processing Jig

Our fine and precision machining technology, "Nano Grind," is a grinding technique that uses diamond grinding wheels and diamond powder to achieve high precision and miniaturization of hard-to-machine materials such as cemented carbide, ceramics, and diamond (PCD). Our high-precision and micro-diameter machining technology is at the top level in the industry. Among these, we have achieved extremely high machining accuracy in the key quality standards of our products, including "outer diameter accuracy," "roundness," and "surface roughness," with proven results down to 0.00001 mm (sub-micron), and we are currently achieving a grinding accuracy of 0.000001 mm (10 nanometers), which is one rank higher. For more details, please contact us or download the catalog.

• others