SANWA CREATION Co.,Ltd. List of Products and Services

Ceramic pins are widely used in the fields of low-voltage electronics, home appliances, electronic components, and semiconductors as parts with excellent hardness, heat resistance, and wear resistance. In particular, ceramic pins that possess these three characteristics are essential for precision components that require use in harsh environments. Sanwa Creation Co., Ltd. conducts high-precision pin processing using various ceramic materials such as alumina, zirconia, silicon nitride, and silicon carbide. ◇ Features of ceramic pins with excellent hardness, heat resistance, and wear resistance Among ceramic materials, alumina, zirconia, silicon nitride, and silicon carbide each have outstanding properties. Ceramic pins with excellent hardness, heat resistance, and wear resistance demonstrate stable performance in the fields of electronic components, low-voltage electronics, and semiconductors. Using a variety of materials such as alumina, zirconia, silicon nitride, and silicon carbide, they are available in diverse shapes including round pins, triangular pins, and oval pins. High-precision and high-quality ceramic pins support the field of precision machining.

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In the fields of precision machinery and medical devices, precision management at the micron and nano level is essential. A key component in this is the micro-diameter pin gauge. In particular, pin gauges made of cemented carbide excel in wear resistance and strength, enabling stable measurements. Micro-diameter pin gauges have a diameter of approximately 0.01 to 0.099 mm. The diameter of a human hair is about 0.08 mm, making it possible to accurately measure dimensions even finer than that. **Strengths of Cemented Carbide** Cemented carbide, primarily made from tungsten carbide, possesses high hardness and wear resistance. Compared to ceramic materials, it has higher rigidity, maintaining dimensional accuracy even with repeated measurements and long-term use. **Manufacturing Technology** - Ultra-precision finishing with an outer diameter tolerance of ±0.1 μm - Capable of mass production from a minimum lot of one piece **Applications** - Medical field: Measurement of catheter components and plungers in artificial dialysis devices - Semiconductor field: Positioning verification of chips and substrates - Energy field: Precision verification of fuel cell components - Research applications: Evaluation of microfluidic devices and microfabrication **Business Benefits** - Long lifespan contributes to cost reduction - High-precision inspections reduce product defect rates - Custom specifications allow for flexible responses to research and development projects

• others

In applications where high hardness, wear resistance, and chemical stability are required, zirconia ceramic pin gauges are an effective choice. Here, we will clearly explain the features of zirconia pin gauges, their differences from carbide pin gauges, and examples of applications. **Features of Zirconia Pin Gauges** Zirconia is a ceramic with the following characteristics: - High hardness and excellent wear resistance - Non-magnetic and electrically insulating - Excellent corrosion and chemical resistance - High dimensional stability due to thermal expansion rate being close to that of metals These characteristics make them effective in the following situations: - Measurement of non-magnetic parts in contact with metals - Measurement in corrosive liquid or chemical environments - Precision measurement applications where even slight displacements matter - Manufacturing processes that require clean environments and electrical insulation **Differences from Carbide** **Advantages of Zirconia:** - Non-magnetic and does not conduct electricity - Strong against chemicals, with a long lifespan even in corrosive environments - Smooth surface with minimal foreign matter adhesion - Less prone to fine dimensional changes due to wear **Advantages of Carbide:** - Slightly superior impact resistance and breakage resistance - Relatively low cost - Extensive processing track record and availability If you are struggling with the selection of materials and specifications for pin gauges, please feel free to consult with Sanwa Creation.

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We have a track record of producing pin gauges with an outer diameter tolerance of ±0.1μm (±0.0001mm)! This is the highest precision outer diameter tolerance among the pins currently manufactured by our company. When producing products with extremely high outer diameter precision, they are utilized as master pin gauges for mass production. Application: Master pin gauges for measuring instrument calibration. They can also be used for any pins requiring high precision outer diameter tolerances. Material: Carbide Size: Due to the extremely high precision machining, they are made to order. We will provide a quote after you contact us with your desired size. Sanwa Creation Co., Ltd. 211-0051 1-26-8 Miyauchi, Nakahara-ku, Kawasaki City, Kanagawa Prefecture TEL: 044-740-6800 (Main) FAX: 044-740-6801

• Optical Connector

Machinable ceramics, Hotoberu, can be processed with a φ0.02 hole! Overview ■ Hole φ0.02 x depth 0.15 mm (through) ■ Material: Hotoberu (machinable ceramics) ■ Application: For probe cards used in the manufacturing process of semiconductor integrated circuits ■ Processing machine: Machining center * A probe card is an inspection tool used in the manufacturing process of semiconductor integrated circuits to precisely evaluate the circuit performance on a wafer. * For more details, please refer to the related links or feel free to contact us. Sanwa Creation Co., Ltd. 〒211-0051 1-26-8 Miyauchi, Nakahara-ku, Kawasaki-shi, Kanagawa TEL: 044-740-6800 (main) FAX: 044-740-6801

• Printed Circuit Board

As a leading company in pin and shaft products, we have been providing various types of small-diameter pins. Here are some of them: Product Names: Positioning pins, guide pins, pilot pins, fixing pins, taper pins, sleeve pins, center pins, ejector pins, punch pins, keyway pins, cam pins, knock pins, knockout pins, core pins, sliding pins, bush pins, push-up pins, pin gauges, stack pins, rivet pins, nested pins, lift pins, insulation pins, carrier pins, alignment pins, wedge pins, coating pins, finger pins, slide pins, clamp pins, locate pins, roller pins, stamp pins, etc. Materials: Carbide, ceramics, zirconia, alumina, SKH51, SUS, diamond, CFRP, carbon, pure titanium, nickel-titanium, silicon carbide, silicon nitride, etc. Processing Overview: Minimum outer diameter φ0.01 and outer diameter tolerance ±0.0001, roundness 0.0001 (unit: mm). We have a champion record of producing pins with an outer diameter of φ0.007 mm.

• Other metal materials

Here are the benefits of purchasing a pin gauge set: 1. You can have multiple sizes at once. The pin gauge set includes sizes within a certain range (which can be selected at your discretion), allowing you to quickly choose the appropriate size for your needs. This saves you the hassle of purchasing individual pieces each time you need them. 2. Improved efficiency in measurement tasks. Many sets come with sizes in increments of 0.01mm or 0.05mm, making it easier to check hole diameters and machining accuracy. This reduces the time spent searching for sizes each time you measure, enhancing work efficiency. 3. Easy storage and management. Sets often come with a dedicated case, which helps prevent loss and makes management easier. Purchasing items individually can complicate management, but with a set, you can store them in order, simplifying size management. 4. Versatile for a wide range of applications. With a set, you can quickly select the appropriate size from your collection even if you need to measure an unexpected size. This flexibility is particularly beneficial in prototype and research and development settings, where you may need to respond to unforeseen measurement needs.

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A φ2, 90° tapered hole was drilled into the end face of a round bar made of ultra-fine particle super hard alloy, Sumitomo A1 (HRA91.4). This time, a diamond-coated tool from Union Tool was used. Compared to the finish of an electroplated tool, the surface is finished quite beautifully.

• Non-ferrous metals

We can accommodate various coatings such as CVD, PVD, and DLC. We will propose the optimal type of coating according to your application. We have a proven track record of achieving outer diameter precision within the 3µm range after coating. The surface roughness after coating is also good, with Ra 0.03. Please feel free to consult us regarding your desired hardness and film thickness.

• Processing Jig
• Non-ferrous metals
• shaft

【Case Study of Machining Ceramic Pins with a Minimum Diameter of φ0.03】 Our company is capable of manufacturing pins with a diameter of 0.03mm using zirconia ceramics. Pins with a diameter of 0.1mm and above can be machined without any issues, and we also have a track record of producing pins with a minimum diameter of 0.008mm using carbide. We have received feedback from a certain ceramics material manufacturer stating, "I have never seen such thin pins made of ceramics." Our company has a substantial track record of supplying pins and shaft-shaped products made from materials such as carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Please feel free to consult with Sanwa Creation first. *For more details on this case, please refer to the "PDF Download" below.

• Other molds

This is a micro-diameter carbide electrode for electrical discharge machining from Sanwa Creation. Although it is an electrode for electrical discharge machining, it is made of carbide alloy rather than copper or copper tungsten. It is rare for carbide alloy to be used as electrode material, but there are cases where carbide electrodes with high hardness are employed when drilling finer holes straight. ■ Material: Carbide alloy ■ Specifications: Minimum diameter φ0.01 ■ Step length: 2 mm ■ Outer diameter precision: ±0.001 mm ■ Surface roughness: Ra0.2 µm ■ Shaft dimensions φ2 x 50L (standard) *Dimensions can be custom-made. Please feel free to consult with us.

• Other consumables

Standard Type Diameter: φ0.1 to φ6 Tolerance: ±0.3μm to ±1μm Roundness: 0.3μ to 0.8μ Surface Roughness: Ra0.05 to Ra0.2 Ultra Small Diameter Type Diameter: φ0.03 to φ0.99 Tolerance: ±1μm Material: Zirconia Ceramics Applications - For measuring the inner diameter of small holes - Master pin gauge for calibrating measuring instruments, etc. Used in various applications as small diameter pins.

• Inspection fixture

This is a case study of ceramic pin machining by Sanwa Creation. We introduce our achievements in precision micro-machining with a minimum diameter of φ0.03, pin machining not only in round shapes but also in triangular, square, and oval shapes, as well as our diverse processing results for ceramics. Processed materials include alumina, zirconia, silicon nitride, silicon carbide, hot-pressed ceramics, steatite, and more. We can accommodate both cases: when you provide the materials for us to process and when we procure the materials ourselves for processing. Applications for the products include pin gauges, ejector pins, pilot pins, positioning pins, and more.

• Other molds

In the semiconductor industry, the miniaturization and high density of products are advancing, leading to a demand for precision processing of lead frames. In particular, the accurate shape and dimensional precision of leads are critical factors that influence the performance and reliability of semiconductor devices. Low accuracy in punch pins can lead to deformation or breakage of leads, resulting in device defects. Sanwa Creation's punch pins are used in precision hole processing for inkjet printer heads, processing of carrier tapes that transport semiconductor and electronic components, fuel injection nozzle heads, and stainless steel processing of connector parts. 【Application Scenes】 - Press processing of semiconductor lead frames - Processing of carrier tapes - Processing of connector parts 【Effects of Implementation】 - Improved yield through high-precision lead frame processing - Increased longevity of punches by adopting PCD (polycrystalline diamond) - Enhanced design flexibility by accommodating various shapes

• Press Dies
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In the optical equipment industry, precise lens shapes and high quality are required. The performance of the lens is greatly influenced by the accuracy of the mold, making the quality of the punch pin crucial. Wear and lack of precision in the punch pin can lead to a decline in lens quality and a decrease in manufacturing efficiency. Our punch pins utilize materials such as carbide and PCD (polycrystalline diamond) to achieve high precision and durability in lens mold processing. 【Application Scenarios】 - Lens mold processing - Precision parts processing - Replacement of mold components 【Benefits of Implementation】 - Improvement in lens quality - Extension of mold lifespan - Enhancement of processing accuracy

• Press Dies
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In the watch industry, the manufacturing of precise components such as movements and cases is required. Particularly, as the miniaturization of parts progresses, high precision and durability in punch pins are essential. Inappropriate punch pins can lead to defective parts and decreased manufacturing efficiency. Our punch pins are custom-made to meet customer needs, using materials such as carbide, SKH51, and PCD (polycrystalline diamond). 【Usage Scenarios】 - Precision machining of movement parts - Drilling of case parts - Other pressing processes for watch components 【Benefits of Implementation】 - Achievement of high-precision component machining - Increased lifespan of punch pins - Improvement in yield rate

• Press Dies
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For mold manufacturers, punch pins are an essential element in mold production. They influence the quality of press processing and require durability. Particularly in fields that demand precision machining, the accuracy of punch pins significantly affects the finish of the products. Sanwa Creation's punch pins are utilized in a wide range of applications, including precision hole machining for inkjet printer heads, carrier tape processing for semiconductors and electronic components, fuel injection nozzle heads, and stainless steel processing for connector parts. In the press processing of ultra-thin materials such as copper foil and aluminum foil, the use of PCD (polycrystalline diamond) achieves a longer lifespan for the punches. [Usage Scenarios] - Precision mold manufacturing - Press processing - Electronic component manufacturing - Automotive parts manufacturing [Benefits of Implementation] - Achievement of high-precision processing - Extended lifespan of punches - Adaptation to diverse materials and shapes - Stable supply of high-quality products

• Press Dies
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In the medical device industry, precise machining of components is essential to ensure product safety and reliability. Particularly in the processing of fine drilling and complex shapes, high precision and durability are required. Improper machining can lead to product malfunction and pose risks to patients. Our punch pins utilize materials such as carbide, SKH51, and PCD (polycrystalline diamond) to meet the precise machining needs of medical devices. 【Application Scenarios】 - Fine hole processing - Manufacturing of precision parts - Applications requiring durability 【Benefits of Implementation】 - Achievement of high-precision machining - Cost reduction through increased lifespan - Improvement in product quality

• Press Dies
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In the aerospace industry, the quality of punch pins is crucial for parts processing that requires high precision and durability. Especially for components related to aircraft safety, accuracy in dimensions and longevity are essential. Sanwa Creation's punch pins are manufactured using materials such as carbide, SKH51, and PCD (polycrystalline diamond) to meet these demands with precision processing techniques. 【Application Scenarios】 - Nozzle components for aircraft engines - Drilling processing of aircraft interior parts - Precision machining of rocket components 【Benefits of Implementation】 - Improved quality of parts through high-precision drilling - Increased longevity of punch pins due to the use of PCD - Custom-made solutions to meet diverse needs

• Press Dies
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In the electronics industry, particularly in circuit board manufacturing, precise drilling significantly affects product quality. As circuit boards become smaller and more densely packed, accurate drilling is essential to enhance component mounting precision and ensure product reliability. Low precision in punch pins can lead to misalignment of holes and the occurrence of burrs, resulting in product defects. Sanwa Creation's punch pins address these challenges by achieving high-precision drilling, thereby contributing to the improvement of electronic product quality. 【Application Scenarios】 - Press processing of circuit boards - Processing of connector components - Precision hole processing of electronic components 【Benefits of Implementation】 - Improved product quality through high-precision drilling - Cost reduction due to the longevity of punch pins - Increased design flexibility by accommodating various materials and shapes - Stable supply of quality products

• Press Dies
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We would like to introduce the punch pins handled by Sanwa Creation Co., Ltd. These are used for precision hole processing of inkjet printer heads, processing of carrier tapes that transport semiconductors and electronic components, nozzle heads for fuel injection systems, and stainless steel processing of connector parts. In addition, for press processing of ultra-thin materials such as copper foil and aluminum foil, using PCD (polycrystalline diamond) for the tip material reduces adhesion to the punch and achieves a longer lifespan for the punch. 【Specifications (partial)】 ■ Material: carbide, SKH51, PCD (polycrystalline diamond), etc. ■ Standards: Custom-made to your desired size Shapes with multiple stages are also available. *For more details, please refer to the related links or feel free to contact us.

• Press Dies
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In the precision machinery industry, long-term high-precision operation is required. Particularly for parts that are repeatedly used, such as press molds, high durability and accurate positioning performance are crucial. Wear and deformation can lead to a decline in product quality and machine downtime. Our carbide and ceramic pilot pins address these challenges. 【Application Scenes】 * Press molds * Precision machinery requiring positioning * Areas under high load 【Benefits of Implementation】 * Increased lifespan due to high wear resistance * Maintenance of precise positioning accuracy * Improved machine operating rate

• Processing Jig
• Press Dies

In the mold manufacturing industry, high precision and durability of molds are required. Particularly in environments with long operating hours or high loads, wear and damage to pilot pins can significantly shorten the lifespan of the entire mold. An increase in the frequency of pilot pin replacements can lead to decreased production efficiency and increased costs. Our carbide pilot pins are equipped with high wear resistance and corrosion resistance, contributing to the longevity of molds. 【Usage Scenarios】 - Press molds - Molds requiring positioning - Molds requiring high precision 【Benefits of Implementation】 - Extension of mold lifespan - Reduction in replacement frequency - Improvement in productivity

• Processing Jig
• Press Dies

In the electronics industry, there is a demand for miniaturization of products and precise placement of components. In particular, high-precision pilot pins are essential for accurately positioning and assembling multiple components within limited space. Pitch misalignment and positional deviation can lead to decreased product performance and the occurrence of defective products. Our pilot pins utilize materials such as carbide and ceramics to achieve high-precision positioning. 【Application Scenarios】 - Assembly of small electronic devices - Positioning of precision components - PCB mounting 【Benefits of Implementation】 - Improved component placement accuracy - Reduced assembly time - Enhanced product quality

• Processing Jig
• Press Dies

In the automotive industry, the quality and safety of parts are the most important issues. Particularly for critical components such as engines and transmissions, high precision positioning is required. Pitch misalignment and positional deviation can lead to a decline in product performance and potential failures. Our carbide alloy pilot pins were developed to address these challenges. 【Application Scenarios】 - Assembly of engine components - Positioning of transmission parts - Component manufacturing using press molds 【Benefits of Implementation】 - Improved quality through high-precision positioning - Increased efficiency in the assembly process - Enhanced product reliability

• Processing Jig
• Press Dies

We would like to introduce the "carbide pilot pins, guide pins, and positioning pins" handled by Sanwa Creation Co., Ltd. These products are inserted into holes in the product or waste holes in the material for purposes such as preventing pitch misalignment and positioning. Additionally, we can accommodate shapes with multiple steps. When used in molds or devices that require high corrosion resistance and non-magnetic properties, we can also suggest materials such as non-magnetic carbide or zirconia ceramics. 【Specifications (partial)】 ■ Material: Carbide, zirconia ceramics, SKH51 ■ Standards - Custom-made to your desired size - Can accommodate shapes with multiple steps and LAP (lap) finishing - Not only round shapes but also oval, diamond, and other irregular shapes can be accommodated *For more details, please refer to the related links or feel free to contact us.

• Processing Jig
• Press Dies

In the mineral processing selection process, the efficient crushing of ore affects productivity. The performance of the crusher is crucial for uniform ore particle size and enhancing the efficiency of subsequent sorting processes. Wear or damage to the crushing pins can lead to decreased crushing efficiency and equipment downtime, potentially increasing operational costs. Our custom-made crushing pins are manufactured with optimal materials and dimensions tailored to the type of ore and specifications of the crusher, contributing to the efficiency of the selection process. 【Usage Scenarios】 - Ore crushing process - Mineral processing plants - Crushers 【Benefits of Implementation】 - Improved crushing efficiency - Increased equipment uptime - Reduced running costs

• Other machine elements

In the feed industry, the digestibility of feed is crucial for promoting the health and growth of livestock. Feed with low digestibility can hinder nutrient absorption and lead to poor growth and health issues in livestock. Properly grinding feed to the right size with a pin mill is essential for aiding digestion and improving nutrient absorption. Our custom grinding pins achieve optimal grinding tailored to the type and purpose of the feed, contributing to improved digestibility. [Usage Scenarios] - Feed manufacturing process - Feed requiring improved digestibility - Creating high-nutrient feed [Effects of Implementation] - Improved feed digestibility - Enhanced livestock health - Improved feed efficiency

• Other machine elements

In the agricultural sector, uniform grinding of fertilizers greatly impacts crop growth. By ensuring a consistent particle size of fertilizers, it is important to enhance the absorption efficiency of nutrient components and promote crop development. Uneven grinding can lead to imbalances and waste in fertilizers, potentially resulting in decreased yields. Our grinding pins achieve optimal grinding tailored to the type and application of fertilizers, contributing to the efficiency of fertilizer adjustments. 【Usage Scenarios】 - Fertilizer manufacturing - Fertilizer re-adjustment - Feed grinding 【Effects of Implementation】 - Promotion of crop growth through fertilizer uniformity - Reduction of fertilizer waste - Improvement in productivity

• Other machine elements

In the cosmetics industry, controlling the particle size of raw materials is crucial for improving product quality and usability. In particular, appropriate grinding technology is essential to achieve skin-friendliness and uniform dispersion of ingredients. Inadequate particle size can lead to decreased product performance and a worsening of the user experience. Our grinding pins are custom-made to allow for grinding tailored to the desired particle size, contributing to the improvement of product quality. 【Application Scenarios】 - Manufacturing of cosmetics such as foundations, powders, and creams - Quality enhancement through uniform grinding of raw materials - Improvement of skin-friendliness and user experience 【Effects of Implementation】 - Improvement in product quality - Enhancement of user experience - Increased customer satisfaction

• Other machine elements

In the pharmaceutical industry, the uniform dispersion of active ingredients affects the quality and efficacy of products. Low uniformity of powders can lead to uneven distribution of active ingredients, resulting in variability in effectiveness and a decline in quality. Pin mill grinders are essential for ensuring the grinding and uniformity of raw materials in pharmaceutical manufacturing. Our grinding pins play a crucial role in quality control for pharmaceuticals. 【Usage Scenarios】 - Grinding process for pharmaceuticals - When uniform dispersion of active ingredients is required - When thorough quality control is desired 【Benefits of Implementation】 - Improved uniformity of ground materials - Stabilized product quality - Increased efficiency of the manufacturing process

• Other machine elements

In the food industry, uniform grinding of raw materials is essential to ensure both product quality and safety. In particular, it is necessary to efficiently perform fine grinding while minimizing the risk of foreign matter contamination. The use of inappropriate grinding pins can lead to decreased grinding efficiency and the potential for foreign matter to contaminate the product. Our custom-made grinding pins address these challenges by being manufactured with optimal materials and dimensions tailored to the customer's application. 【Usage Scenarios】 - Grinding of spices, herbs, and seasonings - Grinding of food additives and supplements - Grinding of grains and legumes - Grinding of pharmaceutical raw materials 【Benefits of Implementation】 - Improved grinding efficiency - Stabilization of product quality - Reduced risk of foreign matter contamination - Achievement of optimal grinding performance through customization

• Other machine elements

This is a grinding pin used in a pin mill type grinder for crushing various foods and pharmaceuticals. The pin materials available include steel, stainless steel, carbide, fine ceramics, and SKH51, among others. Since we manufacture to order, you can freely specify the dimensions of the pin, whether or not to include a chamfer, surface roughness, etc.

• Other machine elements

We would like to introduce the "Triangular Prism Reamer Pin" handled by Sanwa Creation Co., Ltd. It has been manufactured for hole processing in highly brittle materials where standard tools cannot be used. The cutting edge is in the shape of an equilateral triangle. Since the triangle is formed with a single chuck, the axial misalignment with the shank is within 1µm. Application: It is used for high-precision finishing of holes in the jewelry field. Orders can be placed in small lots, and detailed size specifications are also possible.

• Processing Contract

In the robotics industry, precise dimension management of joint parts is essential to achieve accurate movements. Particularly in robotic arms and sensors, where high-precision positioning is required, even slight dimensional errors can lead to operational failures or performance degradation. Our φ0.01mm ultra-small diameter pin gauge enables high-precision inner diameter measurement and is necessary for improving the assembly accuracy of robotic joints. 【Application Scenarios】 - Measurement of dimensions at the joints of robotic arms - Precise positioning of sensors - Assembly processes of robotic components 【Benefits of Implementation】 - Improved joint accuracy - Reduced assembly time - Stabilization of product quality

• Other measurement, recording and measuring instruments

In the automotive injector industry, the accuracy of fuel injection significantly affects product performance. High precision is required in measuring the fine hole diameters of injectors. Even slight differences in hole diameter can lead to errors in fuel injection quantity, potentially adversely affecting fuel efficiency and exhaust emissions. Our φ0.01 mm ultra-small diameter pin gauge enables high-precision measurements of injector hole diameters, contributing to the improvement of product quality. 【Application Scenarios】 - Measurement of injector hole diameters - Calibration of measuring instruments - Punch pins for small diameter hole punching - Electrode materials for electrical discharge machining 【Benefits of Implementation】 - Improvement in injector quality - Enhancement of fuel efficiency and exhaust emissions - Increased product reliability - Reduction in measurement time

• Other measurement, recording and measuring instruments

In the 3D printer industry, the dimensional accuracy of printed objects greatly affects product quality. Especially for objects with complex shapes or fine structures, even slight dimensional errors can lead to malfunctions or assembly issues. Our ultra-small diameter pin gauges can be produced from a minimum diameter of φ0.01mm, allowing for precise measurement of the dimensions of fine holes and grooves created by 3D printers, contributing to the verification of printing accuracy. 【Usage Scenarios】 - Measurement of hole diameters in 3D printed objects - Confirmation of dimensional accuracy of printed objects - Shape verification during the prototyping stage 【Benefits of Implementation】 - Improvement of printing accuracy - Stabilization of product quality - Reduction of prototyping and development time

• Other measurement, recording and measuring instruments

In research institutions, the accuracy of measurements is extremely important for conducting precise experiments. Especially when dealing with fine parts or structures, even a slight error can significantly impact the experimental results. High-precision measurements require pin gauges with accurate dimensions. Our φ0.01 millimeter ultra-small diameter pin gauge has been developed to enhance the reliability of experiments. 【Application Scenarios】 - Calibration of precision instruments - Dimensional measurement of fine parts - Production of experimental jigs 【Effects of Implementation】 - Improved reliability of experimental results through high-precision measurements - Reduced measurement time - Increased efficiency of experiments

• Other measurement, recording and measuring instruments

In the microfluidic device industry, the precise formation of fine flow paths is a crucial factor that affects the performance of the devices. In particular, dimensional accuracy of the flow paths is essential for controlling fluid flow rates and enhancing mixing efficiency. Even slight dimensional errors can lead to malfunctions of the entire device. Our φ0.01mm ultra-fine pin gauge enables high-precision flow path formation, contributing to improved device performance. 【Application Scenarios】 - Formation of flow paths in microfluidic devices - Dimensional measurement in fine hole processing - Calibration of flow paths 【Benefits of Implementation】 - Improved device performance through high-precision flow path formation - Strengthened quality control through enhanced measurement accuracy - Adaptability to diverse flow path designs

• Other measurement, recording and measuring instruments

In the optical equipment industry, the adjustment of lens positions is a crucial factor that affects product performance. Particularly in high-precision optical systems, even slight misalignments can lead to image distortion or a decrease in resolution. Accurate lens position adjustment requires high-precision measurement and calibration. Our φ0.01 mm ultra-small diameter pin gauge contributes to the fine adjustment of lens positions as a master gauge for the calibration of measuring instruments and for measuring the inner diameter of high-precision ultra-small holes. 【Usage Scenarios】 - Lens positioning - Assembly of optical components - Calibration of measuring instruments 【Effects of Implementation】 - Enables high-precision lens position adjustment - Improves product quality - Enhances work efficiency

• Other measurement, recording and measuring instruments

In the watch manufacturing industry, precise measurement of components affects product quality. In particular, the accuracy of gear shaft holes and pin holes is essential for the accurate operation of watches. Even a slight deviation in hole diameter can hinder the smooth rotation of gears and potentially compromise the watch's accuracy. Our ultra-small diameter pin gauges can be produced from a minimum diameter of φ0.01mm, enabling high-precision hole diameter measurements. This significantly improves the accuracy of gear adjustments and contributes to the production of high-quality watches. 【Usage Scenarios】 - Measurement of gear shaft hole diameters - Inspection of pin hole diameters - Calibration of measuring instruments 【Benefits of Implementation】 - Quality improvement through high-precision measurements - Enhanced work efficiency - Reduction of defective products

• Other measurement, recording and measuring instruments

In the aerospace industry, high safety and reliability are required, and precise dimensional control of parts is essential. In particular, for components such as aircraft engines and control systems, even slight dimensional errors can lead to performance degradation or accidents. Our φ0.01 mm ultra-small diameter pin gauge enables high-precision inner diameter measurement, contributing to the improvement of aerospace component quality. 【Application Scenarios】 - Inspection of aircraft engine parts - Dimensional measurement of precision components in aerospace equipment - Calibration of measuring instruments 【Effects of Implementation】 - Improved quality control through high-precision measurement - Increased product reliability - Reduction of defective products

• Other measurement, recording and measuring instruments

In the electronic components industry, precise inspection of terminals is essential to ensure product quality. Particularly in the case of miniaturized electronic components, accurately measuring the minute dimensions of terminals significantly affects product reliability. Even slight deviations in dimensions can lead to connection failures or product malfunctions, necessitating high-precision measurements. Our φ0.01 mm ultra-small diameter pin gauge has been developed to address this challenge. 【Application Scenarios】 - Measurement of terminal hole diameters in electronic components - Inspection of connector parts - Inspection of semiconductor devices - Inspection of substrate mounting holes 【Benefits of Implementation】 - Improved quality through high-precision measurements - Cost reduction through early detection of defective products - Enhanced product reliability - Reduced inspection time

• Other measurement, recording and measuring instruments

In the precision mold industry, accurate measurement of the dimensions of holes drilled in molds is essential to ensure product quality. Particularly in molds that require high precision, even slight dimensional errors can lead to product defects or performance degradation. Our ultra-small diameter pin gauges can be manufactured from a minimum diameter of φ0.01mm, enabling high-precision hole diameter measurements. This improves quality control in mold manufacturing and helps reduce the occurrence of defective products. 【Application Scenarios】 - Measurement of hole diameters in precision molds - Master gauges for calibrating measuring instruments - Punch pins for small diameter hole punching - Electrode materials for electrical discharge machining 【Benefits of Implementation】 - Improved quality through high-precision hole diameter measurements - Reduced defect rates - Increased efficiency in measurement tasks - Ability to meet diverse needs (integrated type, with holder)

• Other measurement, recording and measuring instruments

In the medical device industry, precise measurement of components is essential to ensure product quality and safety. In particular, measuring fine holes and gaps requires high accuracy, as it directly affects the performance of the equipment. Inaccurate measurements can lead to product malfunctions and pose risks to patients. Our φ0.01 mm ultra-small diameter pin gauge achieves high-precision inner diameter measurements and contributes to the improvement of medical device quality. 【Use Cases】 - Measurement of hole diameters in medical instruments - Inspection of precision parts - Calibration of measuring instruments 【Benefits of Implementation】 - Quality improvement through high-precision measurements - Increased product reliability - Reduction in measurement time

• Other measurement, recording and measuring instruments