SANWA CREATION Co.,Ltd. Product Lineup

Diamond (PCD) coiling tools are used in coiling machines that produce coil springs. They are very effective in coiling processes for wire materials that wear out quickly, such as SUS bare wire and oil-tempered wire, using ultra-hard jigs. Of course, the lifespan of jigs is also significantly improved in the coiling process of standard spring nickel-plated SUS wire. Production achievements: coiling pins, core materials, wire guides, pitch tools, etc. 【Specifications】 ■ Material: Diamond (PCD/Compax) ■ Standards: Custom-made to your desired size *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the diamond measuring probes (PCD, compact) handled by Sanwa Creation Co., Ltd. We offer two types: dial gauge type and test indicator (lever-type pick test) type. Compared to general ruby and carbide measuring probes, they have less wear, which enhances inspection accuracy and is effective for long-duration automatic inspections. 【Features】 ■ Less wear compared to general ruby and carbide measuring probes ■ Effective for improving inspection accuracy and long-duration automatic inspections *For more details, please refer to the related links or feel free to contact us.

Sanhwa Creation Co., Ltd. offers diamond (PCD/compact) work rests for centerless grinding. Our diamond blades have a wear resistance that is 300 times greater compared to carbide work rests. Additionally, we also provide services for regrinding or repairing the diamond parts, and recycling of the base material is possible. 【Features】 ■ 300 times greater wear resistance compared to carbide work rests ■ Services for regrinding or repairing the diamond parts ■ Recycling of the base material is possible *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the diamond (PCD/Compact) V-rest handled by Sanwa Creation Co., Ltd. Depending on the usage conditions, the wear resistance is increased by 10 to 40 times compared to carbide V-rests. Since it is made of diamond, it can be processed without using lubricants or oils, eliminating the need for lubrication units and oil maintenance. It is mainly used in processing sites for mold parts and motor parts. 【Features】 ■ Wear resistance is increased by 10 to 40 times compared to carbide V-rests ■ Can be processed without using lubricants or oils ■ No need for lubrication units or oil maintenance *For more details, please refer to the related links or feel free to contact us.

The "Diamond (PCD) Coiling Tool" is a product used in coiling machines that produce coil springs. It is very effective for coiling processing of wire materials that wear quickly, such as SUS bare wire and oil-tempered wire, using ultra-hard jigs. We have a track record of manufacturing coiling pins, core rods, wire guides, pitch tools, and more. 【Specifications】 ■ Material: Diamond (PCD) ■ Standards: Custom-made to your desired size *For more details, please refer to the PDF materials or feel free to contact us.

In the automotive industry, cutting processing requires high precision and durability. Particularly for parts used in harsh environments, such as engine components and transmission parts, machining accuracy significantly affects product performance. Additionally, tool wear can lead to decreased production efficiency and increased costs, making durable tools essential. Our diamond (PCD/Compax) V-rest addresses these challenges. 【Application Scenarios】 - Cutting processing of engine components - Cutting processing of transmission components - Cutting processing of mold components 【Benefits of Implementation】 - Wear resistance increased by 10 to 40 times compared to carbide V-rests - Machining possible without the use of lubricants or oils - No need for oil maintenance or lubrication units

In the aerospace industry, grinding processes require high precision and durability. The quality of components is directly linked to the safety of aircraft, making reliable processing essential. Traditional grinding processes have faced challenges such as maintenance due to the use of lubricants and precision degradation from wear. Our diamond (PCD/Compact) V-rest addresses these issues. 【Application Scenarios】 * Grinding of aircraft components * Precision grinding of space-related equipment * Grinding of components requiring high precision 【Benefits of Implementation】 * Reduction in maintenance labor due to the elimination of lubricants * 10 to 40 times improved wear resistance compared to carbide V-rests * Enhanced and stabilized processing precision

In the machine tool industry, high precision and durability are required. Wear on the guide parts can reduce machining accuracy and negatively impact product quality. The use of lubricating oil increases maintenance efforts and raises concerns about environmental impacts due to oil leaks. Our diamond (PCD/Compax) V-rest addresses these challenges. 【Application Scenarios】 - Guide parts of machine tools - Machining of mold components - Machining of motor parts 【Benefits of Implementation】 - Extended lifespan of guides - No need for lubricating oil maintenance - Improved machining accuracy

In the watch industry, decorative processing requires precise component machining. Particularly for highly designed decorative parts, high accuracy and durability are essential. Traditional machining methods have issues such as precision degradation due to wear and contamination from lubricants. Our Diamond V Rest improves wear resistance compared to carbide V rests and can be processed without the use of lubricants, thus addressing these challenges. 【Application Scenarios】 - Decorative processing of watch components - Polishing and cutting of precision parts - Manufacturing of decorative parts 【Benefits of Implementation】 - Improved machining accuracy - Reduced maintenance costs - Extended product lifespan

In the electronic components industry, precision machining requires high accuracy and durability. Particularly as products become smaller, maintaining machining precision is a crucial factor that affects product quality and reliability. Carbide V-blocks may face challenges such as precision degradation due to wear and the management of lubricants. Our diamond (PCD/Compax) V-blocks address these issues. 【Application Scenarios】 * Machining of mold components * Machining of motor components 【Benefits of Implementation】 * 10 to 40 times increased wear resistance compared to carbide V-blocks * Capable of machining without the use of lubricants * No need for lubrication units or oil maintenance

In the medical device industry, precise polishing processes are required to ensure product quality and safety. Particularly for components such as implants and surgical instruments, where high precision is demanded, the accuracy of polishing directly impacts product performance and patient safety. Traditional V-rests can face challenges such as precision degradation due to wear and management of lubricants. Our diamond (PCD/Compact) V-rest addresses these issues. 【Usage Scenarios】 - Precision polishing of implant components - Polishing of surgical instruments - Polishing of medical precision parts 【Benefits of Implementation】 - Maintenance of polishing accuracy due to high wear resistance - Cost reduction through decreased lubricant management - Reduced maintenance frequency

In the mold industry, especially in parts processing, high precision and durability are required. V rests can face challenges such as precision degradation due to wear and the maintenance of lubricating oil. Our diamond (PCD/Compax) V rests solve these issues. 【Usage Scenarios】 - Processing of mold parts and motor parts 【Benefits of Implementation】 - Improved wear resistance compared to carbide V rests - No need for lubricating oil maintenance

In the automotive industry, high-precision grinding is required to enhance the quality and durability of parts. Particularly for components that demand high precision, such as engine parts and drive shafts, the accuracy of the grinding process significantly impacts product performance. Wear and precision degradation of the work rest can lead to a decrease in machining accuracy, potentially resulting in quality issues with the products. Our diamond (PCD/compact) work rests achieve long life and high-precision grinding, contributing to the improvement of automotive parts quality. 【Usage Scenarios】 - Mass production processing of motor shafts - Grinding of automotive parts requiring high precision 【Benefits of Implementation】 - 300 times increased wear resistance compared to carbide work rests - Stabilization of machining accuracy - Cost reduction through the recycling of base materials

In the mold industry, high precision and durability are required. In particular, mold components that can withstand long hours of operation greatly influence production efficiency. Wear of the work rest can lead to a decrease in machining accuracy and shorten the lifespan of the mold. Our diamond (PCD/Compax) work rests contribute to the longevity of molds due to their hardness and wear resistance. They achieve 300 times the wear resistance compared to carbide work rests, significantly reducing the frequency of replacements. 【Application Scenarios】 * Mold grinding * Mass production processing * High precision machining 【Benefits of Implementation】 * Increased lifespan of work rests * Improved machining accuracy * Cost reduction

In the electronic components industry, establishing a mass production system is essential for balancing cost reduction and quality maintenance. Particularly in the grinding of precision parts such as motor shafts, high precision and durability are required. Traditional carbide workrests have a high frequency of replacement due to wear, which has been a factor in reducing production efficiency. Our diamond (PCD/Compax) workrests achieve long life and high-precision grinding, supporting the mass production system. 【Usage Scenarios】 - Centerless processing of mass-produced motor shafts - Manufacturing of electronic components requiring high-precision grinding 【Benefits of Implementation】 - 300 times increased wear resistance compared to carbide workrests - Improved production efficiency due to reduced replacement frequency - Cost reduction through regrinding and repair services

In the bearing industry, the durability and precision of products are highly valued. Particularly in the processing of high-hardness materials, the wear of the work rest significantly affects processing accuracy and determines product lifespan. Conventional carbide work rests have a high frequency of replacement due to wear, which poses a challenge by reducing productivity. Our diamond (PCD/Compax) work rests achieve long life and high-precision grinding due to their high hardness and wear resistance, contributing to improved production efficiency. 【Application Scenarios】 - Centerless grinding of high-hardness bearings - Stable processing on mass production lines - Cost reduction in grinding processes 【Benefits of Implementation】 - 300 times higher wear resistance compared to carbide work rests - Improved processing accuracy - Cost reduction through decreased replacement frequency

In the machine tool industry, high-precision machining is a crucial factor that affects product quality. Particularly in mass production centerless machining of components like motor shafts, the quality of the work rest significantly impacts machining accuracy. Traditional carbide work rests have faced challenges due to precision degradation from wear. Our diamond (PCD/Compax) work rests achieve long life and high-precision grinding, addressing these issues. 【Application Scenarios】 * Mass production machining of motor shafts * Machining of parts requiring high-precision grinding * Machining that demands wear resistance 【Benefits of Implementation】 * Improved machining accuracy * Reduced frequency of work rest replacements * Lower total costs

In the tool industry, the durability of tools in grinding processes significantly affects production efficiency and costs. Particularly in mass production machining of components like motor shafts, wear on workrests leads to frequent replacement tasks, resulting in decreased operational rates. Our diamond (PCD/Compax) workrests achieve long life and high-precision grinding due to their hardness and wear resistance, contributing to improved tool durability. 【Usage Scenarios】 - Mass production centerless machining of motor shafts - Desire to reduce the frequency of workrest replacements in grinding processes - Aim for stable high-precision grinding operations 【Benefits of Implementation】 - 300 times increased wear resistance compared to carbide workrests - Cost reduction due to decreased replacement frequency - Achievement of stable machining accuracy

In the semiconductor industry, the demand for the manufacturing of precise coil springs is increasing due to the miniaturization and high performance of products. Particularly in coiling processes that use fine wire, tool wear significantly impacts product quality and productivity. Diamond (PCD) coiling tools excel in wear resistance and achieve longer tool life, contributing to stable quality and improved productivity. 【Application Scenarios】 - Manufacturing of fine coil springs - High-precision coiling processes - Processing of hard wire materials such as SUS bare wire and oil-tempered wire 【Benefits of Implementation】 - Cost reduction through longer tool life - Assurance of stable quality - Increased productivity - Reduction of downtime

In the electronic components industry, there is a demand for faster manufacturing processes due to the miniaturization and high performance of products. In coiling processing as well, high precision and durability are required, and tool wear is a major factor that reduces production efficiency. Diamond (PCD) coiling tools achieve longer tool life in the coiling processing of wire materials that wear quickly, such as SUS bare wire and oil-tempered wire, contributing to increased productivity. Of course, the tool life is also significantly improved in the coiling processing of standard nickel-plated SUS wire for springs. 【Usage Scenarios】 * Use in high-speed coiling machines * Coiling processing of easily worn wire materials * Manufacturing of high-precision coil springs 【Benefits of Implementation】 * Reduction in tool replacement frequency * Increased productivity * Cost reduction * Assurance of stable quality

In the medical device industry, precise component processing affects the quality and safety of products. Particularly in medical devices that require fine coil springs, processing accuracy and durability are crucial. Conventional carbide tools can suffer from reduced accuracy due to wear, potentially compromising product reliability. Diamond (PCD) coiling tools address these challenges, achieving high durability and precise processing. 【Application Scenarios】 - Manufacturing of fine coil springs - Component processing for medical devices - Manufacturing of medical device components requiring high precision 【Benefits of Implementation】 - Cost reduction through longer tool lifespan - Improved product quality due to enhanced processing accuracy - Ensured stable productivity