SANWA CREATION Co.,Ltd. List of Products and Services

Industry-leading, ultra-fine pin gauges that are thinner than a hair! We manufacture from a minimum diameter of φ0.01 millimeters! They are used for measuring the inner diameter of high-precision ultra-small holes and as master gauges for calibrating measuring instruments. Additionally, they can also be used as punch pins for small diameter hole punching or as electrode materials for electrical discharge machining. They are utilized in industries such as automotive parts, watch parts, electronic components, and semiconductor-related components. We offer "integrated type" and "holder (handle) type" options. Calibration certificates and traceability diagrams can be issued as needed. If you specify the desired dimensional standards and precision, we will provide a quote. *For more details about the products, please refer to the materials. Feel free to contact us with any inquiries.

Standard Type Diameter: φ0.1 to φ6 Tolerance: ±0.3μm to ±1μm Roundness: 0.3μ to 0.8μ Surface Roughness: Ra0.05 to Ra0.2 Ultra Small Diameter Type Diameter: φ0.03 to φ0.99 Tolerance: ±1μm Material: Zirconia Ceramics Applications - For measuring the inner diameter of small holes - Master pin gauge for calibrating measuring instruments, etc. Used in various applications as small diameter pins.

The "High-Precision Small Diameter Pin Gauge for Inner Diameter Measurement" is a carbide pin gauge that enables accurate inner diameter measurements on the micron order. It allows for precise measurements in the micron range for inner diameter measurement. Although there is an additional cost, we also issue a "Calibration Certificate" and a "Traceability System Diagram." 【Features】 - Ultra-precision can be used as a master pin gauge - Custom sizes can be made with an outer diameter (φD) of 0.1 to 10mm and a total length of 40 to 60mm - Individual orders can be made for φ6.001 to φ10.000 - Can also be manufactured in zirconia material Production can be done from a single piece. Conversely, we also offer set sales in units of several dozen to a hundred pieces. For more details, please contact us or download the catalog.

Sanwa Creation Co., Ltd. handles carbide pins and shafts (centerless, cylindrical processed products, small diameter pins). Our products are used in various fields such as automotive, electronic components, telecommunications, semiconductors, and medical applications, and we can accommodate a wide range from small lots to mass production. We offer various materials including carbide, ceramics, SKH, and more. Please feel free to contact us when you need our services. 【Specifications】 ■ Materials: Carbide, ceramics, SKH, SUS, diamond, etc. ■ Dimension standards ・Outer diameter (φD): φ0.05mm to φ40mm ・Total length (L): 1mm to 2000mm ■ Precision ・Outer diameter accuracy: ±0.001～ ・Roundness: within 0.001 *For more details, please refer to the related links or feel free to contact us.

We have a track record of producing pin gauges with an outer diameter tolerance of ±0.1μm (±0.0001mm)! This is the highest precision outer diameter tolerance among the pins currently manufactured by our company. When producing products with extremely high outer diameter precision, they are utilized as master pin gauges for mass production. Application: Master pin gauges for measuring instrument calibration. They can also be used for any pins requiring high precision outer diameter tolerances. Material: Carbide Size: Due to the extremely high precision machining, they are made to order. We will provide a quote after you contact us with your desired size. Sanwa Creation Co., Ltd. 211-0051 1-26-8 Miyauchi, Nakahara-ku, Kawasaki City, Kanagawa Prefecture TEL: 044-740-6800 (Main) FAX: 044-740-6801

In applications where high hardness, wear resistance, and chemical stability are required, zirconia ceramic pin gauges are an effective choice. Here, we will clearly explain the features of zirconia pin gauges, their differences from carbide pin gauges, and examples of applications. **Features of Zirconia Pin Gauges** Zirconia is a ceramic with the following characteristics: - High hardness and excellent wear resistance - Non-magnetic and electrically insulating - Excellent corrosion and chemical resistance - High dimensional stability due to thermal expansion rate being close to that of metals These characteristics make them effective in the following situations: - Measurement of non-magnetic parts in contact with metals - Measurement in corrosive liquid or chemical environments - Precision measurement applications where even slight displacements matter - Manufacturing processes that require clean environments and electrical insulation **Differences from Carbide** **Advantages of Zirconia:** - Non-magnetic and does not conduct electricity - Strong against chemicals, with a long lifespan even in corrosive environments - Smooth surface with minimal foreign matter adhesion - Less prone to fine dimensional changes due to wear **Advantages of Carbide:** - Slightly superior impact resistance and breakage resistance - Relatively low cost - Extensive processing track record and availability If you are struggling with the selection of materials and specifications for pin gauges, please feel free to consult with Sanwa Creation.

In the fields of precision machinery and medical devices, precision management at the micron and nano level is essential. A key component in this is the micro-diameter pin gauge. In particular, pin gauges made of cemented carbide excel in wear resistance and strength, enabling stable measurements. Micro-diameter pin gauges have a diameter of approximately 0.01 to 0.099 mm. The diameter of a human hair is about 0.08 mm, making it possible to accurately measure dimensions even finer than that. **Strengths of Cemented Carbide** Cemented carbide, primarily made from tungsten carbide, possesses high hardness and wear resistance. Compared to ceramic materials, it has higher rigidity, maintaining dimensional accuracy even with repeated measurements and long-term use. **Manufacturing Technology** - Ultra-precision finishing with an outer diameter tolerance of ±0.1 μm - Capable of mass production from a minimum lot of one piece **Applications** - Medical field: Measurement of catheter components and plungers in artificial dialysis devices - Semiconductor field: Positioning verification of chips and substrates - Energy field: Precision verification of fuel cell components - Research applications: Evaluation of microfluidic devices and microfabrication **Business Benefits** - Long lifespan contributes to cost reduction - High-precision inspections reduce product defect rates - Custom specifications allow for flexible responses to research and development projects