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We would like to introduce the environmental initiatives being carried out by Tsuta Mechanical Metal Co., Ltd. By using crushing and centrifugal separation equipment, we reduce the oil content adhering to metal chips to the utmost limit, thereby minimizing the external disposal of oil from the chips. (Crushing + centrifugal separation equipment) Additionally, we have installed solar panels on the ceiling for self-generated power, which accounts for approximately 15% of the electricity used in the factory. 【Environmental Initiatives】 ■ Reduction of waste liquid in the casting factory through minimal application of release agents ■ Reduction of external disposal of oil from metal chips ■ Self-generated power using solar panels *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the quality assurance practices at Tsuta Machinery Metal Co., Ltd. With individual management using 2D codes, it has become possible to link production information and measurement results individually, enabling real-time production and quality management. By understanding the variation in good products and reviewing casting conditions, we reduce the defect rate. Additionally, tracking investigations become clearer in the event of customer defects. 【Features】 ■ Individual management using 2D codes - By linking production information and measurement results individually, we achieve real-time production and quality management. - We understand the variation in good products and review casting conditions to reduce the defect rate. - Tracking investigations become clearer in the event of customer defects. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the processing carried out at Tsuta Machinery Metal Co., Ltd. In the casting building, we have established a dedicated processing line for jackets produced with an 800-ton machine. The flow from casting to processing, cleaning, press-fitting, leak testing, inspection, and shipping is realized in a straight line. Please feel free to contact us when you need our services. 【Equipment】 ■ Machining, ultrasonic & rotary cleaning line ■ Automatic pin press-fitting, 2-stage leak testing clean booth ■ Composite lathe ■ Automatic transport, cleaning, leak testing, and diameter measurement system *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the casting operations at Tsuta Mechanical Metal Co., Ltd. The standard ADC12 compatible line features automatic pouring, GBF, and a small amount of release agent application for high quality. The line for handling mixed materials includes an 800-ton machine and a turn-type furnace. Additionally, the ADC12 compatible line is equipped with a central melting furnace and automatic pouring, with four 500-ton machines available. Please feel free to contact us for any inquiries. 【Mixed Material Handling Line Equipment】 ■ 1 x 800-ton machine ■ 1 x 500-ton machine ■ Turn-type furnace ■ GBF (degasification treatment) *For more details, please download the PDF or feel free to contact us.
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Introducing TSUTA (THAILAND), the overseas base of Tsuta Machinery Metal Co., Ltd. It is a production base in Thailand, primarily engaged in die casting and machining for automotive and motorcycle products. Founded in February 2011, it has 70 employees. 【Equipment】 ■ Casting machines: 6 units, 135–350 TON ■ Grinding machines: 4 units ■ Heat treatment machine: 1 unit ■ Vertical machining centers: 12 units ■ NC lathes: 6 units ■ 3D measuring machine: 1 unit *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the Hirabata Factory of Tsuta Machinery Metal Co., Ltd. We have introduced advanced equipment targeting electric device products and structural components. We practice high-quality (appearance, airtightness, strength) and efficient manufacturing. It is a clean factory that considers improvements in the working environment and energy conservation. Additionally, we have secured reserve land for expanding orders. 【Product Examples】 ■ Water jacket for inverters for HEV vehicles ■ Frame for EPS motors ■ Motor generator bracket *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the Shirahama Factory of Tsuta Mechanical Metal Co., Ltd. We offer a variety of die casting machine sizes and can accommodate diverse products through vacuum casting. We support air clamp jig processing, cost reduction through multiple machine holdings, airtight testing, and surface treatment (outsourced). 【Die Casting Equipment】 ■ Casting Machines - 1 unit of 800 tons - 1 unit of 500 tons - 4 units of 350 tons - 1 unit of 250 tons *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the headquarters factory of Tsuta Mechanical Metal Co., Ltd. Focusing on efficiency, the process includes casting (release agent spray cassette) → RB extraction → automatic trimming → automatic shot insertion and chute discharge. Balancing efficiency and quality, the process includes casting (release agent robot spray) → RB extraction → automatic trimming → small robot extraction and conveyor discharge → upgrade to hanger shot. 【Equipment】 ■ Casting machines - 3 units of 650 tons (2 Shibaura, 1 Toyo) - 9 units of 500 tons (9 Shibaura) - 5 units of 350 tons (5 Shibaura, 2 Toyo) ■ Materials handled: ADC12 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the TPM activities being conducted at Tsuta Mechanical Metal Co., Ltd. In order to achieve our company's five-year mid-term plan (Phase 4), we are closely linking business operations with TPM and working to establish it as a system. The activity policy is "to create a dynamic and proactive corporate structure that is highly profitable without losses." 【Specialized Committees】 ■ Individual ■ Planning ■ Quality ■ Education ■ Safety ■ Management Indirect *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the prototypes from Tsuta Mechanical Metal Co., Ltd. The die-cast prototype molds are designed with the same product shape and mold plan as the mass production type, and casting is performed using mass production equipment. Since it can be manufactured under the same conditions as during mass production, high vacuum specifications can also be set. [Prototype Examples] ■ Sand Casting - AC4B castings, machining, anodizing - AC4B castings, SUS pipe casting ■ Gypsum Casting: Single motorcycle center muffler cover, wall thickness 2mm ■ Die-Cast Prototype Molds: Automotive rear seat monitor frame ■ 3D Printer Prototypes *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the analytical technology of Tsuta Mechanical Metal Co., Ltd. Analyzing material structures at the micro level, investigating causes at the macro level, and linking them to countermeasures. Quantifying material variations that are difficult to measure and ensuring material quality. We conduct microanalysis and material analysis. Please feel free to contact us when needed. 【Overview】 ■ Microanalysis - Scanning Electron Microscope (SEM): Observation of surface conditions of nests - Optical Microscope (OM): Observation of the integrity of structures ■ Material Analysis - DI Value Measurement: Measuring the amount of hydrogen in molten metal - Thermal Analysis Equipment: Measuring eutectic temperature *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the casting technology offered by Tsuta Mechanical Metal Co., Ltd. When the required specifications are FSW (Friction Stir Welding), tensile strength of 175 MPa or higher at 4σ, and gas content of 5 ml/100g Al or lower, we can achieve a strength of 200 MPa and a gas content of 3.5 ml/100g Al by determining the mold design and conditions. By using a rotary crucible furnace combined with GBF (degas treatment), we improve the quality of the molten metal, and by employing a high vacuum die casting method with a small amount of release agent application, we reduce the gas content. 【Mass Production Technology for High-Quality Die Casting (Strength Components)】 ■ Improvement of Molten Metal Quality ・Rotary Crucible Furnace + GBF (Degas Treatment) ■ Reduction of Gas Content ・High Vacuum Die Casting Method + Small Amount of Release Agent Application *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the die casting mold production flow of Tsuta Mechanical Metal Co., Ltd. First, after discussing the specifications, we design the material drawing that incorporates the die casting requirements such as mold configuration, draft angle, and machining allowances based on the customer's drawings. Next, we carry out mold scheme design, flow and solidification analysis, main mold design, and mold manufacturing, followed by acceptance and manufacturing trials, after which mass production begins. 【Die Casting Mold Production Flow】 ■1. Design the material drawing that incorporates die casting requirements such as mold configuration, draft angle, and machining allowances based on the customer's drawings. ■2. Design the casting scheme and post-extraction processes (trimming, finishing, inspection, etc.). ■3. Conduct flow and solidification analysis to pursue the optimal scheme. ■4. Present the material and scheme drawings to the mold manufacturer. ■5. Conduct manufacturing trials (casting, machining, etc.) in-house to confirm quality. ■6. Evaluate trial results → Implement additional scheme improvements → Begin mass production. *For more details, please download the PDF or feel free to contact us.
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Our company quickly realizes customer satisfaction in QCD through a consistent production system that leverages the technologies of our three pillars: mold making, casting, and processing. We produce not only ADC12 but also high-quality products using various materials and newly developed aluminum alloy materials by utilizing our mold and casting technologies. Additionally, we achieve stable production of high-quality die-cast products through high vacuum die casting and a molten metal management system. 【Features】 - We produce not only ADC12 but also high-quality products using various materials and newly developed aluminum alloy materials by utilizing our mold and casting technologies. - We propose optimal shapes and plans through analytical technology. - We practice mass production through high cycles with a streamlined production system. - We achieve stable production of high-quality die-cast products through high vacuum die casting and a molten metal management system. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce the main products of Tsuta Machinery Metal Co., Ltd. Focusing on automotive electrical components, we produce mobility-related products such as electrification and motorcycles. Our monthly production reaches approximately 1.5 million units across the company. The main products related to automotive electrical components are alternator brackets, starter brackets, and EGR valve housings. 【Main Products (Partial)】 ■ Automotive Electrical Components - Alternator Bracket - Starter Bracket - EGR Valve Housing *For more details, please download the PDF or feel free to contact us.
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In the information and communication industry, heat dissipation measures have become an important issue due to the miniaturization and high performance of electronic devices. In particular, electronic components with high-density mounting have a higher risk of performance degradation and failure due to heat generation, necessitating effective heat dissipation solutions. Our 330MPa high-strength die-casting technology contributes to weight reduction and improved heat dissipation by replacing iron parts with aluminum. Aluminum die-casting achieves efficient heat dissipation due to its high thermal conductivity, contributing to the reliability of devices. 【Application Scenarios】 - Servers - Communication equipment - LED lighting - Other electronic devices requiring heat dissipation measures 【Benefits of Implementation】 - Improved heat dissipation - Miniaturization and lightweight of products - Extended product lifespan - Potential cost reduction
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In the agricultural machinery industry, there is a demand for improved fuel efficiency and work efficiency. Particularly for agricultural machinery used in harsh environments, the durability and lightweight of components are crucial. While iron parts excel in strength, their weight can potentially reduce work efficiency. Our 330MPa high-strength die-casting technology achieves weight reduction by replacing iron parts with aluminum, contributing to improved fuel efficiency and work efficiency. 【Application Scenarios】 - Parts for tractors, combines, and rice transplanters - Engine parts, frame parts, and drive system parts - Improved fuel efficiency and work performance through weight reduction 【Effects of Implementation】 - Improved fuel efficiency due to lightweight components - Enhanced maneuverability during operation - Increased durability of the entire machine
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In the machine tool industry, high precision and durability are required. Especially under high-speed and high-load conditions, it is important to ensure lightweight components and rigidity. While iron parts excel in strength, their weight can become a drawback, potentially hindering the overall performance of the machine. Our 330MPa high-strength die-casting technology achieves weight reduction by replacing iron components with aluminum, contributing to improved machine responsiveness. Furthermore, through our proprietary material technology, analysis technology that suppresses casting defects, casting technology that combines high vacuum die-casting with minimal application of release agents, and heat treatment technology, we achieve both high strength and precision. 【Application Scenarios】 - Precision machining machines - NC machine tools - Robot arms 【Effects of Implementation】 - Realization of high-speed operation through weight reduction - Improved vibration absorption - Energy savings
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In the robotics industry, mobility and durability are important factors. To improve the performance of robots, lightweight and high-strength components are required. While iron parts have high strength, their weight can hinder mobility. Our 330MPa high-strength die-casting technology achieves weight reduction by replacing iron parts with aluminum, thereby enhancing the mobility of robots. 【Application Scenarios】 - Weight reduction of movable parts - Robot arms - Joint sections 【Effects of Implementation】 - Increased robot operation speed - Energy savings - Improved durability
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In the motorcycle industry, improving fuel efficiency has become an important issue. Reducing the weight of the vehicle is essential for enhancing fuel efficiency, and changing the materials of parts is one effective method. By replacing steel components with aluminum, significant weight reduction can be achieved, contributing to improved fuel efficiency. Our 330MPa high-strength die-casting technology addresses this challenge. 【Application Scenarios】 - Engine parts of motorcycles - Frame components - Other parts where weight reduction is required 【Benefits of Implementation】 - Improved fuel efficiency - Enhanced driving performance - Reduced component costs
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We would like to introduce the die casting production process of Tsuta Mechanical Metal Co., Ltd. The process is carried out in the following order: material melting, casting, trimming, shot blasting, finishing and appearance inspection, machining, cleaning and drying, and dimensional and appearance inspection. At the request of our customers, we also perform heat treatment, surface treatment (outsourced), leak testing, and component press-fitting. Please feel free to contact us when you need our services. 【Die Casting Production Process】 ■1. Material Melting ■2. Casting ■3. Trimming ■4. Shot Blasting ■5. Finishing and Appearance Inspection ■6. Machining ■7. Cleaning and Drying ■8. Dimensional and Appearance Inspection *For more details, please download the PDF or feel free to contact us.
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In the automotive industry, reducing vehicle weight is a crucial challenge for improving fuel efficiency and minimizing environmental impact. While iron components excel in strength, their weight poses a problem, leading to a demand for replacement with higher-strength aluminum components for weight reduction. Our 330MPa high-strength die-casting technology enables the production of aluminum die-cast products with strength comparable to that of iron components, contributing to the lightweighting of vehicles. 【Application Scenarios】 - Engine components - Transmission components - Suspension components - Body components 【Benefits of Implementation】 - Improved vehicle fuel efficiency - Reduction in CO2 emissions - Enhanced driving performance
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In the semiconductor industry, the contamination of impurities during the manufacturing process greatly affects the quality and performance of the products. Particularly in processes that use high-purity materials, the material of the furnace and the manufacturing process are crucial. Improper use of the furnace can lead to reduced yield and performance degradation of the products. Our multi-material compatible turn furnace supports high-purity processes through a consistent production system that encompasses everything from material design to mold fabrication, casting, machining, inspection, and delivery. 【Usage Scenarios】 - Melting of high-purity metals - Heat treatment in semiconductor manufacturing processes - Refining of special alloys 【Benefits of Implementation】 - Reduction of impurity contamination risks - Production of high-quality semiconductor products - Improved yield
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In the medical device industry, precise component molding is required to ensure product safety and reliability. This is especially important for products that directly relate to human safety, such as implants and surgical instruments, where dimensional accuracy and surface smoothness are crucial. Improper molding can lead to product malfunction and pose risks to patients. Our multi-material compatible rotary furnace enables the manufacturing of high-quality medical device components through a consistent production system that covers everything from material design to mold making, casting, machining, inspection, and delivery. 【Application Scenarios】 - Implant components - Surgical instruments - Medical precision devices 【Benefits of Implementation】 - Stable supply of high-quality components - Improved product reliability - Streamlined manufacturing processes
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Our company manufactures and sells aluminum alloy die-cast products (including die-cast prototypes) and produces die-casting molds, trimming molds, and jigs. Our production items include die-cast products for automotive equipment, motorcycles, small engines, agricultural machinery, and industrial machinery, covering everything from casting to machining, as well as die-cast mold design and production. Additionally, we have affiliated companies such as TSUTA (THAILAND) CO., LTD (casting and processing) and Yamazaki Works Co., Ltd (die-cast mold manufacturer). 【Business Activities】 ■ Manufacturing and sales of aluminum alloy die-cast products (including die-cast prototypes) ■ Production of die-casting molds, trimming molds, and jigs *For more details, please download the PDF or feel free to contact us.
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In the automotive industry, there is a strong demand for lightweight components to improve fuel efficiency and comply with emissions regulations. Particularly for engine parts and body structure components, the use of lightweight and high-strength materials is crucial. Traditional manufacturing methods face challenges in combining dissimilar materials and producing complex-shaped parts, which hinder the realization of weight reduction. Our dissimilar material-compatible turn furnace addresses these challenges and contributes to weight reduction. 【Application Scenarios】 - Engine parts - Body structure components - Other automotive parts requiring weight reduction 【Benefits of Implementation】 - Improved fuel efficiency through weight reduction of components - Optimization of material costs - Enhanced durability of components
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Our company offers die-casting technology that achieves an elongation of over 10%. We have successfully developed thin-walled, high-ductility aluminum die-casting and established casting technology that allows for SPR (Solid Phase Rapid) processing. This enables us to replace parts that could previously only be made from iron with aluminum, significantly contributing to weight reduction. Please feel free to contact us when you need our services. 【Features】 ■ Die-casting technology that achieves an elongation of over 10% - Material technology: "Appropriate material composition" - Analysis technology: "Material properties matched with flow design" - Casting technology: "High vacuum die-casting" + "Minimal application of release agent" *For more details, please download the PDF or feel free to contact us.
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The parts produced through die casting and machining cover a wide range of fields, each playing a crucial role in machinery and requiring precision and quality tailored to their purpose and application. In response to these demands, Tsuta Machinery Metal Co., Ltd., with its three pillars of die casting mold technology, casting technology, and machining technology, has introduced cutting-edge technology and manufacturing techniques at the highest standards in each field. We have established a system that allows us to respond to customer needs ahead of other companies. The great responsibility carried by small parts is backed by solid trust. This is the pride of the parts supply manufacturer "TSUTA." Die casting is a method of casting aluminum alloys into molds at high speed and high pressure. We mass-produce products with smooth casting surfaces and complex shapes at high quality. Aluminum die-cast products undergo processes such as drilling, threading, and surface finishing using NC lathes, machining centers, and tapping centers. We accommodate all high-precision machining required for cast products. For more details, please contact us or refer to our catalog.
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Free membership registrationThe wide range of parts produced through die casting and machining are all essential components of machinery, requiring precision and quality tailored to their specific purposes and applications. In response to these demands, Tsuta Machinery Metal Co., Ltd. has established a three-pillar system of die casting mold technology, casting technology, and machining technology, introducing cutting-edge technology and manufacturing techniques at the highest standards in each field. We have built a system that allows us to respond to customer needs ahead of our competitors. The great responsibility carried by small parts is met with unwavering trust. That is the pride of the parts supply manufacturer "TSUTA." Die casting is a method of casting aluminum alloys into molds at high speed and high pressure. It enables the mass production of products with smooth casting surfaces and complex shapes at high quality. We perform drilling, threading, and surface finishing on aluminum die-cast products using NC lathes, machining centers, and tapping centers. We are equipped to handle all high-precision machining required for cast products. For more details, please contact us or refer to our catalog.
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In the marine sports industry, the water resistance of products is crucial. They are expected to be used in environments exposed to water, requiring high quality and durability. Parts for two-wheeled vehicles are an important factor that influences their performance, and reliable products are essential. 【Usage Scenarios】 - Marine sports-related equipment 【Benefits of Implementation】 - High water resistance - Improved product reliability
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In the motorcycle manufacturing industry, there is a strong demand for lightweight components to improve fuel efficiency and performance. In particular, reducing the weight of engine parts and chassis components significantly contributes to the overall performance of the vehicle. An increase in component weight can lead to a decline in acceleration performance and a deterioration in fuel efficiency. Our die-cast products utilize aluminum alloys to achieve lightweight designs. 【Application Scenarios】 - Engine parts - Chassis components - Other parts requiring weight reduction 【Benefits of Implementation】 - Improved fuel efficiency through weight reduction - Enhanced performance - Reduction in the number of components
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The wide range of parts produced through die casting and machining are all essential components of machinery, requiring precision and quality tailored to their specific purposes and applications. In response to these demands, Tsuta Machinery Metal Co., Ltd. has established a three-pillar system of die casting mold technology, casting technology, and machining technology, introducing cutting-edge technology and manufacturing techniques at the highest standards in each field. We have established a system that allows us to respond to customer needs ahead of other companies. The significant responsibility carried by small parts is backed by solid trust. That is the pride of the parts supply manufacturer "TSUTA." Die casting is a method of casting aluminum alloys into molds at high speed and high pressure. We mass-produce products with smooth casting surfaces and complex shapes at high quality. We perform drilling, threading, and surface finishing on aluminum die-cast products using NC lathes, machining centers, and tapping centers. We accommodate all high-precision machining required for cast products. For more details, please contact us or refer to our catalog.
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The parts produced through die casting and machining cover a wide range of fields, each playing a crucial role in machinery and requiring precision and quality tailored to their purpose and application. In response to these demands, Tsuta Machinery Metal Co., Ltd. has established a three-pillar system of die casting mold technology, casting technology, and machining technology, introducing cutting-edge technology and manufacturing techniques at the highest standards in each field. We have established a system that allows us to respond to customer needs ahead of other companies. The great responsibility carried by small parts is backed by solid trust. That is the pride of the parts supply manufacturer "TSUTA." Die casting is a method of casting aluminum alloys into molds at high speed and high pressure. We mass-produce products with smooth casting surfaces and complex shapes at high quality. We perform drilling, threading, and surface finishing on aluminum die-cast products using NC lathes, machining centers, and tapping centers. We accommodate all high-precision machining required for cast products. For more details, please contact us or refer to our catalog.
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The parts produced through die casting and machining span a wide range of fields, each playing a crucial role in machinery and requiring precision and quality tailored to their specific purposes and applications. In response to these demands, Tsuta Machinery Metal Co., Ltd. has established a three-pillar system of die casting mold technology, casting technology, and machining technology, introducing cutting-edge technology and manufacturing techniques at the highest standards in each field. We have built a system that allows us to respond to customer needs ahead of other companies. The significant responsibility carried by small parts is backed by reliable trust. This is the pride of the parts supply manufacturer "TSUTA." Die casting is a method of casting aluminum alloys into molds at high speed and high pressure. We mass-produce products with smooth casting surfaces and complex shapes at high quality. Aluminum die-cast products are processed using NC lathes, machining centers, and tapping centers for operations such as drilling, threading, and surface finishing. We accommodate all high-precision machining required for cast products. For more details, please contact us or refer to our catalog.
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The parts produced through die casting and machining span a wide range of fields, each playing a crucial role in machinery and requiring precision and quality tailored to their specific purposes and applications. In response to these demands, Tsuta Machinery Metal Co., Ltd. has established a three-pillar system of die casting mold technology, casting technology, and machining technology, introducing cutting-edge technology and manufacturing techniques at the highest standards in each field. We have built a system that allows us to respond to customer needs ahead of other companies. The significant responsibility carried by small parts is met with unwavering trust. This is the pride of the parts supply manufacturer "TSUTA." Die casting is a method of casting aluminum alloys into molds at high speed and high pressure. We mass-produce products with smooth casting surfaces and complex shapes at high quality. We perform drilling, threading, and surface finishing on aluminum die-cast products using NC lathes, machining centers, and tapping centers. We accommodate all high-precision machining required for cast products. For more details, please contact us or refer to our catalog.
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The wide range of parts produced through die casting and machining all play important roles in machinery, requiring precision and quality tailored to their purposes and applications. In response to these demands, Tsuta Machinery Metal Co., Ltd. has established a three-pillar system of die casting mold technology, casting technology, and machining technology, introducing cutting-edge technology and manufacturing techniques at the highest standards in each field. We have established a system that allows us to respond to customer needs ahead of other companies. The great responsibility carried by small parts is backed by reliable trust. That is the pride of the parts supply manufacturer "TSUTA." Die casting is a method of casting aluminum alloys into molds at high speed and high pressure. We mass-produce products with smooth casting surfaces and complex shapes at high quality. We perform drilling, threading, and surface finishing on aluminum die-cast products using NC lathes, machining centers, and tapping centers. We accommodate all high-precision machining required for cast products. For more details, please contact us or refer to our catalog.
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