東洋理機工業 Product Lineup

The "Hot Forging Robot System" is a robotic system composed of a heating furnace, a melting furnace, and a heat treatment furnace handling system. [Introduction to Implementation] ■ Key Points and Lessons for Successful Implementation - Having a long-standing relationship with a forging manufacturer allowed for a deeper understanding of automation in forging, contributing to the robotization. ■ Background of Implementation - Work in hot forging involves harsh environments such as high temperatures, vibrations, and dust, leading to low willingness to work and a high demand for automation and robotization. ■ Effects of Implementation - Automating dangerous and harsh tasks improves the working environment. - Simultaneously achieves efficiency in operations. - Human variability factors are eliminated, resulting in stabilized quality. *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots
• Articulated Robot

The "Chemical Analysis Robot System" is a robot system that drops the chemical to be tested onto a wafer and conducts component analysis. By simply pressing the start button, the system performs the designated pretreatment unattended, conducts the analysis, and automatically handles post-processing such as result storage. 【Introduction to Implementation】 ■ Key Points and Lessons for Successful Implementation - Contributes not only to labor reduction and cost reduction but also to quality improvement. - Allows for flexible changes and additions to tasks that are difficult with dedicated machines. ■ Background of Implementation - In the field of chemical manufacturing, analysis work relied on manual labor. - Analysis work requires skilled workers due to its reliance on expertise, but it involves repetitive simple tasks that need to be performed around the clock, leading to high costs. ■ Effects of Implementation - Eliminates the need to engage experienced technicians in simple tasks, achieving cost reduction. - Increases uniformity of work, achieving homogenization of analysis data and safety, contributing to quality improvement. - Capable of operating 24/7 without breaks, thus improving productivity. *For more details, please refer to the PDF document or feel free to contact us.

• Inspection robot
• Other industrial robots

The "Stericlean Robot" is fully resistant to VHP (Vapor Hydrogen Peroxide), featuring high robustness, reliability, and durability. It is suitable for automation in isolators and clean rooms that support the VHP disinfection process. GMP (Good Manufacturing Process) certified. By implementing this product, there is no longer a need to engage experienced technicians in simple tasks, achieving low costs. It can operate 24/7 without breaks, thereby improving productivity. 【Features】 ■ Provides a robot with high positional repeatability and trajectory accuracy, thanks to Stobri's unique gear system (reduction gear). ■ Speed, repeatability/trajectory accuracy: - Maximum speed reaching time: 0.2 seconds - Repeatability: 0.02 to 0.035mm - Trajectory accuracy: within ±0.1mm - 4ms trajectory update - Minimal friction with no backlash, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Inspection robot
• Other industrial robots

This document is a collection of case studies on the introduction of robot technology by Toyo Riki Kogyo, which is engaged in the development and design of master-slave robots. It includes the background for the introduction of the "Hot Forging Robot System," as well as lists of various robots developed and prototypes created, and records of implementation. Our company assists in building optimal systems through work analysis and engineering. 【Featured Case Studies】 ■ Hot Forging Robot System - User: Automotive parts manufacturer - Background for Introduction There is a high demand for automation and robotics due to the harsh working environment. - Effects of Introduction By automating dangerous and harsh tasks, the working environment is improved. *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

The "Master-Slave Robot" is a custom industrial robot optimized for specific applications. A scale model master robot is operated by a person, and the slave robot, placed at a remote location, executes the same movements. The conditions on-site can be monitored via screens or VR. Since it allows for the selection of forms and control methods suitable for the application, it is possible to control general-purpose robots mass-produced by manufacturers as slave robots. Additionally, for environments where general-purpose robots cannot be used, we can provide tailor-made robots with arm configurations optimized for specific applications. 【Features】 ■ Custom industrial robot optimized for specific applications ■ On-site conditions can be monitored via screens or VR ■ Selection of forms and control methods suitable for the application ■ Robot movements controlled by torque ■ Proposal of a master that is a similar shape (scale model) to the slave *For more details, please refer to the PDF materials or feel free to contact us.

• Other industrial robots