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日伸電工

EstablishmentMay 1970
capital1000Ten thousand
number of employees40
addressHyogo/Tatsuno-shi/671-1 Ibocho Nakato,
phone0791-67-8712
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last updated:Mar 29, 2022
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日伸電工 Product Lineup

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Magnesium die casting Magnesium die casting
One-stop solution One-stop solution
Aluminum die casting Aluminum die casting
Zinc die casting Zinc die casting
Ejector pin and gas venting pin 'vent pin' Ejector pin and gas venting pin 'vent pin'
Indoor power generation device "MGV" Indoor power generation device "MGV"
Ejector

Ejector pin and gas venting pin 'vent pin'

We developed a gas vent pin that also serves as an ejector pin and applied it to our aluminum die-cast products, resulting in improvements in internal quality and a reduction in defect rates. Based on this achievement, we manufacture and sell the gas vent pin, which also serves as an ejector pin, under our own product name "Vent Pin."

Gas venting casting

Utilizing the shape of the runner! Achieving gas venting in aluminum die casting!

As methods for improving the internal quality of aluminum die casting, vacuum casting, local pressure (squeeze) method, solidification casting method, and chill venting are known, but they are not universal. The reason for this is believed to be that gas, which is agitated and finely dispersed within the plunger sleeve, cannot be removed. Our company considered removing the gas in the plunger sleeve before it enters the cavity, utilizing the shape of the runner to first achieve separation of the molten metal and gas using the difference in specific gravity, and then implemented gas removal from the 'vent pin (ejector pin)', resulting in very good outcomes, confirming that our approach is correct. 【Features】 ■ Realization of gas removal from the vent pin ■ After gas removal, increasing the discharge rate reduces airflow resistance and improves gas removal efficiency *For more details, please refer to the PDF document or feel free to contact us.

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Vent pin that prevents aluminum from clogging.

There are cases of a 15% reduction in casting weight! By replacing the ejector pins for gas venting casting, the defect rate has significantly decreased [patent obtained].

The "Vent Pin" is an excellent product that demonstrates gas venting effects when used as a substitute for ejector pins during die casting component manufacturing. In the die casting industry, various methods such as vacuum and squeeze have been devised to improve internal quality, but these often require significant capital investment and maintenance efforts. Our "Vent Pin" simply replaces the current EP, making it low-cost and maintenance-free. 【Benefits of Implementation】 ■ Reduction of product burrs ■ Improvement of internal and external quality ■ Extension of the lifespan of molds, sleeves, and chips ■ Reduction of troubles with casting machines *For materials that include numerous improvement case studies, please download them. *Feel free to contact us for any other inquiries.

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Push-out pin and vent pin combined.

No aluminum clogging! High-quality manufacturing is possible even with thin runners. *We will be exhibiting at "METALEX 2024."

"VENTPIN" is a product that allows for the thinning of runners, elimination of overflow, and reduction of casting weight. It improves overall quality and extends the lifespan of molds and equipment. It also suppresses the occurrence of contaminated molten metal, resulting in a proven track record of eliminating overflow. Additionally, to reduce the occurrence of casting defects, it enables the production of thin yet highly durable products. 【Product Lineup】 ■ For product parts ■ For runner parts We will be exhibiting at "METALEX 2024," which will be held from November 20 (Wednesday) to 23 (Saturday) at BITEC (Bangkok, Thailand). (Booth number: 99 Hall AQ-18) We sincerely look forward to your visit. *For more details, please download the PDF or feel free to contact us.

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