Kyoritsu Electric Corporation Product Lineup

The "Truck Scale System" is a product that centrally manages weighing reception information (items, vendors, weight, etc.) during truck entry and exit using a database. A reception card (with a barcode) distributed to delivery vendors is read during the weighing reception to ease the input operation. This allows truck drivers to perform weighing (entry and exit) reception operations independently, enabling the weighing station to be unmanned. Additionally, the automatic input of reception information using the reception card has reduced input errors. 【Purpose of System Implementation】 ■ Cost reduction and operational efficiency - Unmanned weighing station: Weighing reception tasks performed solely by truck drivers - Increased efficiency of reception tasks: Easing of input operations for weighing reception information through reception card scanning - Performance aggregation: Output of reports and higher-level delivery data from weighing performance data *For more details, please refer to the PDF document or feel free to contact us.

The system allows for the input of product information (such as quality information) directly on-site in the manufacturing area using handwritten entries on a tablet PC. The entered product information can be referenced in real-time from designated locations (such as previous and subsequent processes) or from the administrator's computer, enabling an understanding of the current situation on the shop floor. Additionally, the use of a tablet PC allows for faster and easier data entry, contributing to a reduction in work time. 【Purpose of System Implementation】 ■ Understanding Quality Status - Immediately communicate product information that has occurred to previous and subsequent processes, enabling an understanding of the current production quality situation, such as what is happening, and allowing for prompt improvement measures. ■ Data Search - Reference various perspectives based on search criteria from the data stored in the DB server, displaying only the necessary product information. *For more details, please refer to the PDF document or feel free to contact us.

The "in-house broadcasting system" is a system that combines DCS and voice conversion packages, using broadcasting equipment interruption. It outputs registered voice messages (details of abnormalities and countermeasures) in response to alarms or event messages generated by the registered CENTUM DCS. Additionally, it suppresses unnecessary noise by interrupting the broadcasting equipment only during message output. This system reduces the workload of operators in the control room and enables reliable information transmission over a wide area. 【Purpose of System Implementation】 ■Increase in Work Efficiency - We want to eliminate the hassle of operators contacting relevant parties outside of remote locations every time an alarm occurs. ■Clarification of Information - By quickly sharing abnormal conditions within the building, we aim to appropriately allocate personnel and reduce the occurrence of defective products. *For more details, please refer to the PDF materials or feel free to contact us.

The "Simple Security System" provides basic security functions for control panels. By presenting an IC card for each worker at the control panel, it manages the permission for switch operations. (Unauthorized switches will not be activated even if operated.) Unlocking records are saved in the IC card reader and can be viewed on a PC or similar device. 【Purpose of System Implementation】 ■ Eliminate the need for key-based unlocking and locking operations for control panels to reduce the loss of keys and the management of lending. ■ Automatically keep a simple record of unlocking. ■ Utilize the IC cards that each worker already possesses (without incurring additional costs). *For more details, please refer to the PDF document or feel free to contact us.

The "Image Poka-Yoke System" is a system designed to assist in distinguishing differences in product color and the installation status of optional parts by alternately displaying images of genuine products and production products in a multi-variety, multi-option production environment. By alternating the images of genuine and production products, it becomes easier to check for excess or shortage of options and to verify colors. 【Purpose of System Implementation】 ■ Easy checking of differences from genuine products - We want to implement a system that allows anyone, regardless of experience, to visually identify differences. ■ Easy adaptation to new products - We want to eliminate labor-intensive tasks such as teaching and adjustments. ■ Preservation of history - We want to ensure that logs of visual inspections and product images are reliably retained. *For more details, please refer to the PDF document or feel free to contact us.

The "Temperature Control Efficiency System" is a system that utilizes measurement data from thermal cameras in conjunction with image monitoring for alarms and control. It is implemented for the purpose of monitoring multiple areas with thermal cameras, as it is difficult to install thermometers in several locations. The benefits of implementation include the ability to "infer stirring unevenness inside the tank from the surface temperature of the tank." 【Effects of Implementation】 ■ The ability to infer stirring unevenness inside the tank from the surface temperature of the tank. ■ By comparing the average, maximum, and minimum values of the internal thermometer and surface temperature, unnecessary cooling (shower) cycles have been reduced. ■ By connecting a separate computer, thermal screens can also be monitored, making the temperature distribution clear at a glance. *For more details, please refer to the PDF document or feel free to contact us.

The "On-site Verification Authentication System" is a system that displays check items and random authentication codes on an operation monitoring display. The control system recognizes the on-site check as complete only after the authentication code is entered. This system has been implemented with the objectives of "preventing the formalization of checks, which had become merely a simple click," "although improvements in equipment are necessary in the future, we want to strengthen checks immediately," and "ensuring that important equipment is visibly marked for on-site verification." 【Background for System Implementation】 ■ Previously, checks were simplified to just clicking "OK" on the check items. ■ We want to introduce answer signals to each device, but many manual valves make immediate implementation difficult due to budget constraints. ■ We want to enhance workers' awareness of their tasks. *For more details, please refer to the PDF document or feel free to contact us.

The "Human Detection Interlock System" installs human sensors and surveillance cameras in areas prohibited for entry during operation and in equipment with high noise levels, establishing interlock and monitoring functions during operation. It is introduced with the objectives of "wanting to ensure the safety of workers," "wanting to strengthen the safety awareness and rule compliance of operators," and "wanting to effectively utilize existing video and sensor signals in the control room system." 【Effects of Implementation】 ■ Eliminates sudden starts of operation (near misses) from the control room during on-site work. ■ Allows for confirmation of the presence of personnel (on-site workers) from the control room, making safety verification methods easier. ■ By installing human detection devices, on-site workers develop a stronger awareness of the "monitoring area," reducing unnecessary entry. ■ Combined with camera functions, it provides a double-check through visual observation and detection. *For more details, please refer to the PDF document or feel free to contact us.